Yamaha TT-R230 2020 User manual
PRINTED IN BRAZIL
2020.04-JC (E)
TT-R230
B68-F8199-16
LIT-11626-34-47
EAU10045
Operating, servicing and
maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are
known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle in a
well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more
information go to
www.P65Warnings.ca.gov/passenger-vehicle
Readthis manual carefully before operatingthe vehicle. This manual shouldstay with the vehicle if it is sold.
UB6816E0.book Page 1 Thursday, April 2, 2020 9:26 AM
Introduction
EAU10084
Congratulations on your purchase of the Yamaha TT-R230. This model is the result of Yamaha’s vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and re-
liability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention
to the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10012
Please readthis manual andthe “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attainedadequate knowledge of its con-
trols andoperatingfeatures. Regular inspections andcareful maintenance, alongwith goodoperatingtechniques,
will help ensure that you safely enjoy the capabilities andreliability of this motorcycle.
UB6816E0.book Page 1 Thursday, April 2, 2020 9:26 AM
Important manual information
EAU10134
Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is usedto alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoidpossible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, couldresult in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoiddamage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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Important manual information
EAUW0712
TT-R230
OWNER’S MANUAL
©2020 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2020
All rights reserved.
Any reprintingor unauthorizeduse
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printedin Brazil.
P/N LIT-11626-34-47
UB6816E0.book Page 2 Thursday, April 2, 2020 9:26 AM
Table of contents
Location of important labels........... 1-1
Safety information............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view....................................... 3-2
Controls and instruments ............... 3-3
Instrument andcontrol functions... 4-1
Ignition switch ................................ 4-1
Handlebar switches........................ 4-1
Clutch lever .................................... 4-2
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap.................................. 4-3
Fuel................................................. 4-3
Fuel tank breather hose.................. 4-4
Fuel cock ........................................ 4-5
Starter (choke) knob ...................... 4-6
Seat ................................................ 4-6
Adjusting the shock absorber
assembly..................................... 4-7
Sidestand ....................................... 4-8
Starting circuit cut-off system ........ 4-8
For your safety – pre-operation
checks ...............................................5-1
Operation andimportant riding
points .................................................6-1
Engine break-in...............................6-1
Starting and warming up a cold
engine ..........................................6-2
Starting a warm engine ...................6-2
Shifting ............................................6-3
Parking ............................................6-4
Periodic maintenance and
adjustment ........................................7-1
Periodic maintenance chart for the
emission control system..............7-1
General maintenance and
lubrication chart...........................7-3
Removing and installing the
panel ............................................ 7-6
Checking the spark plug .................7-6
Engine oil ........................................7-7
Why Yamalube ..............................7-10
Cleaning the air filter element .......7-11
Cleaning the spark arrester...........7-12
Adjusting the carburetor ...............7-13
Adjusting the engine idling
speed.........................................7-14
Checking the throttle grip free
play ............................................7-14
Valve clearance .............................7-15
Tires .............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch lever free
play............................................ 7-17
Checking the brake lever free
play............................................ 7-18
Adjusting the brake pedal height
and free play.............................. 7-19
Checking the front brake pads
and rear brake shoes ............... 7-20
Checking the brake fluid level ...... 7-21
Changing the brake fluid ............. 7-22
Drive chain slack........................... 7-22
Cleaning and lubricating the drive
chain.......................................... 7-23
Checking and lubricating the
cables........................................ 7-24
Checking and lubricating the
throttle grip and cable ............... 7-24
Checking and lubricating the
brake and clutch levers ............. 7-25
Checking and lubricating the
brake pedal ............................... 7-25
Checking and lubricating the
sidestand................................... 7-25
Checking the front fork................. 7-26
Checking the steering................... 7-26
Checking the wheel bearings ....... 7-27
Battery .......................................... 7-27
Replacing the fuse........................ 7-28
Supporting the motorcycle........... 7-29
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Table of contents
Front wheel....................................7-30
Rear wheel.....................................7-30
Troubleshooting ............................7-32
Troubleshooting chart ...................7-33
Motorcycle care andstorage..........8-1
Care.................................................8-1
Storage............................................8-3
Specifications....................................9-1
Consumer information ...................10-1
Identification numbers...................10-1
Motorcycle noise regulation ..........10-2
Maintenance record ......................10-3
YAMAHA MOTOR
CORPORATION, U.S.A. 2020
AND LATER MODEL
OFF-ROAD MOTORCYCLE
LIMITED WARRANTY ................10-4
YAMAHA EXTENDED SERVICE
(Y.E.S.) .......................................10-6
Index ................................................11-1
UB6816E0.book Page 2 Thursday, April 2, 2020 9:26 AM
Location of important labels
1-1
1
EAU10385
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
4
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Location of important labels
1-2
1
UB6816E0.book Page 2 Thursday, April 2, 2020 9:26 AM
2-1
2
Safety information
EAU41469
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this motorcycle.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
This motorcycle is designed for
off-road use only, therefore, it is il-
legal to operate it on public
streets, roads, or highways, even
a dirt or gravel one. Off-road use
on public lands may be illegal.
Please check local regulations be-
fore riding.
This motorcycle is designed to
carry the operator only. No pas-
sengers.
The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been
caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
pears to be very effective in reduc-
ing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge.
Contact an authorized motorcy-
cle dealer to inform you on ba-
sic motorcycle maintenance.
Certain maintenance can only
be carried out by certified staff.
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Safety information
2-2
2
Many accidents involve inexperi-
enced operators.
• Make sure that you are qualified
and that you only lend your mo-
torcycle to other qualified oper-
ators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you prac-
tice riding your motorcycle until
you have become thoroughly
familiar with the motorcycle and
all of its controls.
Many accidents have been
caused by error of the motorcycle
operator. A typical error made by
the operator is veering wide on a
turn due to excessive speed or un-
dercornering (insufficient lean an-
gle for the speed). Never travel
faster than warranted by condi-
tions.
Ride cautiously in unfamiliar ar-
eas. You may encounter hidden
obstacles that could cause an ac-
cident.
The posture of the operator is im-
portant for proper control. The op-
erator should keep both hands on
the handlebar and both feet on the
operator footrests during opera-
tion to maintain control of the mo-
torcycle.
Never ride under the influence of
alcohol or other drugs.
Be sure the transmission is in neu-
tral before starting the engine.
Protective Apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abra-
sions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
AvoidCarbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
UB6816E0.book Page 2 Thursday, April 2, 2020 9:26 AM
Safety information
2-3
2
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories that
would impair the performance of
your motorcycle. Carefully inspect
the accessory before using it to
make sure that it does not in any
way reduce ground clearance or
cornering clearance, limit suspen-
sion travel, steering travel or con-
trol operation.
• Accessories fitted to the han-
dlebar or the front fork area can
create instability due to improp-
er weight distribution. If acces-
sories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the motorcycle. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become
unstable in cross winds.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
UB6816E0.book Page 3 Thursday, April 2, 2020 9:26 AM
Safety information
2-4
2
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires andRims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to page
7-15 for tire specifications and more in-
formation on replacing your tires.
Transportingthe Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Shift the transmission in gear (for
models with a manual transmis-
sion).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Instrument andcontrol functions
4-1
4
EAUW1881
Ignition switch
The ignition switch controls the ignition
system. The ignition switch positions
are described below.
EAUW0571
ON
All electrical systems are supplied with
power, and the engine can be started.
EAUW0583
OFF
All electrical systems are off.
EAU1234R
Handlebar switches
Left
Right
EAU12672
Engine stop button “ENGINE STOP”
Hold this button pushed until the en-
gine stops in case of an emergency,
such as when the vehicle overturns or
when the throttle cable is stuck.
EAU12713
Start switch “ ”
Push this switch to crank the engine
with the starter. See page 6-2 for start-
ing instructions prior to starting the en-
gine.
1. Engine stop button “ENGINE STOP”
1. Start switch “ ”
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Instrument andcontrol functions
4-2
4
EAU31642
Clutch lever
The clutch lever is located on the left
side of the handlebar. To disengage
the clutch, pull the lever toward the
handlebar grip. To engage the clutch,
release the lever. The lever should be
pulled rapidly and released slowly for
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-8.)
EAU12876
Shift pedal
The shift pedal is located on the left
side of the motorcycle. To shift the
transmission to a higher gear, move
the shift pedal up. To shift the trans-
mission to a lower gear, move the shift
pedal down. (See page 6-3.)
EAU12892
Brake lever
The brake lever is located on the right
side of the handlebar. To apply the
front brake, pull the lever toward the
throttle grip.
1. Clutch lever 1. Shift pedal 1. Brake lever
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Instrument andcontrol functions
4-3
4
EAU12944
Brake pedal
The brake pedal is located on the right
side of the motorcycle. To apply the
rear brake, press down on the brake
pedal.
EAU13183
Fuel tank cap
To remove the fuel tank cap, turn it
counterclockwise, and then pull it off.
To install the fuel tank cap, insert it into
the tank opening, and then turn it
clockwise.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly closedafter fillingfuel.
Leakingfuel is a fire hazard.
EAU13213
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline andgasoline vapors are
extremely flammable. To avoidfires
andexplosions andto reduce the
risk of injury when refueling, follow
these instructions.
1. Before refueling, turn off the en-
gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.
1. Brake pedal 1. Fuel tank cap
2. Remove.
UB6816E0.book Page 3 Thursday, April 2, 2020 9:26 AM
Instrument andcontrol functions
4-4
4
3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spilledfuel with a clean,
dry, soft cloth, since fuel may
deteriorate paintedsurfaces or
plastic parts. [ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous andcan
cause injury or death. Handle gaso-
line with care. Never siphon gasoline
by mouth. If you shouldswallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap andwater. If gaso-
line spills on your clothing, change
your clothes.
EAU13414
Fuel tank breather hose
Before operating the motorcycle:
Check the fuel tank breather hose
connection.
Check the fuel tank breather hose
for cracks or damage, and replace
it if necessary.
Make sure that the fuel tank
breather hose is not blocked, and
clean it if necessary.
1. Fuel tank filler tube
2. Maximum fuel level
1 2
1. Fuel tank breather hose
UB6816E0.book Page 4 Thursday, April 2, 2020 9:26 AM
Table of contents
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