Yamaha TT-R230 User manual

B68-F8199-20
TT-R230
JC - 2014

EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION
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Welcome to the Yamaha world of motorcycling!
As the owner of the TT-R230, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TT-R230. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10032
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION
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Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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IMPORTANT MANUAL INFORMATION
EAUW0012
TT-R230
OWNER’S MANUAL
©2014 by Yamaha Motor da Amazônia Ltda.
1st edition, July 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor da Amazônia Ltda.
is expressly prohibited.
Printed in Brazil.
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TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................. 1-1
SAFETY INFORMATION .................. 2-1
DESCRIPTION .................................. 3-1
Left view ......................................... 3-1
Right view....................................... 3-2
Controls and instruments ............... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 4-1
Ignition switch ................................ 4-1
Handlebar switches........................ 4-1
Clutch lever .................................... 4-2
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap.................................. 4-3
Fuel................................................. 4-3
Fuel tank breather hose.................. 4-5
Fuel cock ........................................ 4-5
Starter (choke) knob ...................... 4-6
Seat ................................................ 4-6
Adjusting the shock absorber
assembly..................................... 4-7
Sidestand ....................................... 4-8
Starting circuit cut-off system ........ 4-9
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .............5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................6-1
Starting and warming up a cold
engine ..........................................6-1
Starting a warm engine ...................6-2
Shifting ............................................6-2
Engine break-in...............................6-3
Parking ............................................6-3
PERIODIC MAINTENANCE AND
ADJUSTMENT...................................7-1
Periodic maintenance chart for the
emission control system..............7-1
General maintenance and
lubrication chart...........................7-3
Removing and installing the
panel ............................................7-6
Checking the spark plug.................7-6
Engine oil and oil filter element .......7-7
Cleaning the air filter element .......7-10
Adjusting the carburetor ...............7-12
Adjusting the engine idling
speed.........................................7-12
Checking the throttle grip free
play ............................................7-13
Valve clearance.............................7-13
Tires ..............................................7-14
Spoke wheels................................7-15
Adjusting the clutch lever free
play............................................ 7-16
Checking the brake lever free
play............................................ 7-16
Adjusting the brake pedal height
and free play.............................. 7-17
Checking the front brake pads
and rear brake shoes ............... 7-18
Checking the brake fluid level ...... 7-19
Changing the brake fluid ............. 7-20
Drive chain slack........................... 7-20
Cleaning and lubricating the drive
chain.......................................... 7-21
Checking and lubricating the
cables........................................ 7-22
Checking and lubricating the
throttle grip and cable............... 7-22
Checking and lubricating the
brake and clutch levers ............. 7-23
Checking and lubricating the
brake pedal ............................... 7-23
Checking and lubricating the
sidestand................................... 7-23
Checking the front fork................. 7-24
Checking the steering................... 7-24
Checking the wheel bearings ....... 7-25
Battery .......................................... 7-25
Replacing the fuse........................ 7-27
Supporting the motorcycle........... 7-27
Front wheel................................... 7-28
Rear wheel.................................... 7-29
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TABLE OF CONTENTS
Troubleshooting ............................7-30
Troubleshooting chart ...................7-31
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Care.................................................8-1
Storage............................................8-3
SPECIFICATIONS..............................9-1
CONSUMER INFORMATION..........10-1
Identification numbers...................10-1
INDEX...............................................11-1
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LOCATION OF IMPORTANT LABELS
1-1
1
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS
1-2
1
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2-1
2
SAFETY INFORMATION
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Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this motorcycle.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
This motorcycle is designed for
off-road use only, therefore, it is il-
legal to operate it on public
streets, roads, or highways, even
a dirt or gravel one. Off-road use
on public lands may be illegal.
Please check local regulations be-
fore riding.
This motorcycle is designed to
carry the operator only. No pas-
sengers.
The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been
caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
pears to be very effective in reduc-
ing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge.
Contact an authorized motorcy-
cle dealer to inform you on ba-
sic motorcycle maintenance.
Certain maintenance can only
be carried out by certified staff.
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