Yamaha VIRAGO XV250P User manual

PRINTED IN JAPAN
2003.02-0.3×1 CR
(E)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
4TN-28199-E2
XV250P
OWNER’S MANUAL

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INTRODUCTION
Congratulations on your purchase of the
Yamaha XV250P. This model is the result of
Yamaha’s vast experience in the production
of fine sporting, touring, and pacesetting rac-
ing machines. It represents the high degree of
craftsmanship and reliability that have made
Yamaha a leader in these fields.
This manual will give you an understanding of
the operation, inspection, and basic mainte-
nance of this motorcycle. If you have any
questions about the operation or maintenance
of your motorcycle, please consult a Yamaha
dealer.
XV250P
OWNER’S MANUAL
©2003 by Yamaha Motor Co., Ltd.
1st Edition, January 2003
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan

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IMPORTANT MANUAL
INFORMATION
Particularly important information is distin-
guished in this manual by the following nota-
tions:
The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
WARNING
Failure to follow WARNING instructions could
result in severe injury or death to the motor-
cycle operator, a bystander or a person in-
specting or repairing the motorcycle.
CAUTION:
A CAUTION indicates special precautions
that must be taken to avoid damage to the
motorcycle.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.

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N
O
TE:
●This manual should be considered a per-
manent part of this motorcycle and
should remain with it even if the motor-
cycle is subsequently sold.
●Yamaha continually seeks advance-
ments in product design and quality.
Therefore, while this manual contains the
most current product information avail-
able at the time of printing, there may be
minor discrepancies between your
motorcycle and this manual. If there is
any question concerning this manual,
please consult your Yamaha dealer.
EUU60100
WARNING
PLEASE READ THIS MANUAL CAREFUL-
LY AND COMPLETELY BEFORE OPERAT-
ING THIS MOTORCYCLE.

CONTENTS
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GIVE SAFETY THE RIGHT OF WAY .......1-1
DESCRIPTION ..........................................2-1
MOTORCYCLE IDENTIFICATION ...........3-1
Identification numbers ............................3-1
Key identification number .......................3-1
Frame serial number ..............................3-2
Model label .............................................3-2
CONTROL FUNCTIONS ...........................4-1
Main switch .............................................4-1
Indicator lights.........................................4-2
Speedometer ..........................................4-2
Handlebar switches ................................4-3
Clutch lever.............................................4-6
Shift pedal...............................................4-6
Front brake lever.....................................4-6
Rear brake pedal ....................................4-6
Fuel tank cap ..........................................4-7
Fuel cock................................................ 4-8
Starter “CHOKE”.................................... 4-9
Steering lock ........................................ 4-10
Seat ...................................................... 4-10
Rear shock absorber adjustment......... 4-11
Sidestand ............................................. 4-11
Ignition circuit cut-off system................ 4-13
PRE-OPERATION CHECKS .................... 5-1
Brakes .................................................... 5-3
Front brake fluid leakage ....................... 5-3
Clutch ..................................................... 5-4
Throttle grip ............................................ 5-4
Engine oil................................................ 5-5
Chain ...................................................... 5-5
Tires ....................................................... 5-6
Cast wheels............................................ 5-9
Chassis fasteners................................... 5-9
Lights, signals and switches ................ 5-10
Battery .................................................. 5-10
EAA30001

1-2
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Fuel.......................................................5-10
OPERATION AND IMPORTANT
RIDING POINTS........................................6-1
Starting and warming up a cold
engine..................................................6-1
Starting a warm engine ..........................6-3
Shifting....................................................6-3
Engine break-in ......................................6-4
Parking....................................................6-5
PERIODIC MAINTENANCE AND
MINOR REPAIR ........................................7-1
Tool kit ....................................................7-1
Periodic maintenance/lubrication ...........7-3
Engine oil................................................7-6
Air filter....................................................7-9
Carburetor adjustment..........................7-12
Idle speed adjustment ..........................7-12
Throttle cable free play inspection........7-13
Valve clearance adjustment .................7-14
Spark plug inspection ...........................7-14
Front brake lever free play
adjustment ........................................ 7-15
Rear brake adjustment......................... 7-16
Brake light switch adjustment .............. 7-18
Checking the front brake pads and
rear brake shoes............................... 7-18
Inspecting the brake fluid level ............ 7-20
Brake fluid replacement ....................... 7-21
Clutch adjustment ................................ 7-21
Drive chain slack check ....................... 7-22
Drive chain slack adjustment ............... 7-23
Drive chain lubrication.......................... 7-25
Cable inspection and lubrication.......... 7-25
Throttle cable and grip lubrication........ 7-26
Brake and shift pedals ......................... 7-26
Brake and clutch levers........................ 7-26
Sidestand ............................................. 7-26
Rear suspension .................................. 7-26
Front fork inspection ............................ 7-27
Steering inspection .............................. 7-28
Wheel bearings .................................... 7-28
Battery.................................................. 7-28

1-3
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Replenishing the battery fluid ...............7-30
Fuse replacement.................................7-31
Headlight bulb replacement..................7-31
Front wheel removal .............................7-33
Front wheel installation.........................7-34
Rear wheel removal..............................7-35
Rear wheel installation .........................7-37
Troubleshooting....................................7-38
Troubleshooting chart...........................7-39
CLEANING AND STORAGE.....................8-1
A. Cleaning .............................................8-1
B. Storage...............................................8-2
SPECIFICATIONS.....................................9-1
Conversion table.....................................9-5

1-1
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GIVE SAFETY THE RIGHT OF WAY
EUU75901
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of
power and freedom. However, they also impose certain limits, which you must accept;
even the best motorcycle does not ignore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycle’s value and
operating condition. Moreover, what is true for the motorcycle is also true for the rider:
good performance depends on being in good shape. Riding under the influence of med-
ication, drugs and alcohol is, of course, out of the question. Motorcycle riders –more
than car drivers –must always be at their mental and physical best. Under the influence
of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car driv-
ers and passengers. Always wear a complete motorcycle suit (whether made of leather
or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves
and a properly fitting helmet. Optimum protective wear, however, should not encourage
carelessness. Though full-coverage helmets and suits, in particular, create an illusion
of total safety and protection, motorcyclists will always be vulnerable. Riders who lack
critical self-control run the risk of going too fast and are apt to take chances. This is even
more dangerous in wet weather. The good motorcyclist rides safely, predictably and de-
fensively –avoiding all dangers, including those caused by others.
Enjoy your ride!

2-1
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DESCRIPTION
1. Tail/brake light
2. Rear turn signal light
3. Tool kit
4. Seat
5. Air filter
6. Front turn signal light
7. Brake pedal
8. Footrest
9. Headlight
10. Fuel tank
11. Rear wheel
12. Main switch
13. Shift pedal
14. Steering lock
15. Front wheel
16. Clutch lever
17. Handlebar switches
18. Speedometer
19. Brake lever
20. Throttle grip