YOKOGAWA UTAdvanced UP55A User manual

IM 05P02C41-15EN page 1/14
Contents
1. Safety Precautions
2. ModelandSufxCodes
3. How to Install
4. HardwareSpecications
5. HowtoConnectWires
6. TerminalWiringDiagrams
Introduction
ThankyouforpurchasingtheUP55AProgramController.
Thisoperationguidedescribesthebasicoperationsrelatedtothesingle-loopcontrol
functionoftheUP55A.Theguideshouldbeprovidedtotheenduserofthisproduct.
Besuretoreadthisoperationguidebeforeusingtheproductinordertoensure
correct operation.
Fordetailsofeachfunction,refertoUser’sManual.Beforeusingtheproduct,refer
tothetableof Model andSufxCodestomake sure that thedeliveredproductis
consistentwiththemodelandsufxcodesyouordered. Also make surethatthe
followingitemsareincludedinthepackage.
•ProgramController(themodelyouordered) ..........................................x1
• Set of Brackets........................................................................................x1
•UnitLabel(L4502VZ) ..............................................................................x1
•TagLabel(L4502VE) ..............................................................................x1
(Onlywhenordered.)
•TerminalCover(L4502XP) .....................................................................x1
l
TargetReaders
Thisguideisintendedforthefollowingpersonnel;
• Engineersresponsibleforinstallation,wiring,andmaintenanceoftheequipment.
• Personnelresponsiblefornormaldailyoperationoftheequipment.
1. Safety Precautions
Thefollowingsymbolisusedontheinstrument.Itindicatesthepossibilityofinjury
totheuserordamagetotheinstrument,andsignies that the usermustreferto
theuser’smanualforspecialinstructions.Thesamesymbolisusedintheuser’s
manualonpagesthattheuserneedstoreferto,togetherwiththeterm“WARNING”
or“CAUTION.”
WARNING
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and indicates precautions that should be
taken to prevent such occurrences.
CAUTION
Calls attention to actions or conditions that could cause injury to
the user or damage to the instrument or property and indicates pre-
cautions that should be taken to prevent such occurrences.
AC
AC/DC
Theequipmentwhollyprotectedbydoubleinsulationorreinforcedinsulation.
Functionalgroundingterminals
  (Donotusethisterminalasaprotectivegroundingterminal).
Note
Identiesimportantinformationrequiredtooperatetheinstrument.
nWarning and Disclaimer
(1) YOKOGAWAmakes nowarrantiesregardingthe productexceptthosestated in
theWARRANTYthatisprovidedseparately.
(2) Theproductisprovidedonan"asis"basis.YOKOGAWAassumesnoliabilityto
anypersonorentityforanylossordamage,directorindirect,arisingfromthe
useoftheproductorfromanyunpredictabledefectoftheproduct.
nSafety,Protection,andModicationoftheProduct
(1)Inordertoprotectthesystemcontrolledby this product andtheproductitself,
andtoensuresafeoperation,observethesafetyprecautionsdescribedinthe
user’smanual.Useoftheinstrumentinamannernotprescribed herein may
compromise the product's functions and the protection features inherent in the
device.Weassumenoliabilityforsafety,orresponsibilityfortheproduct'squality,
performanceorfunctionalityshouldusersfailtoobservetheseinstructionswhen
operatingtheproduct.
(2)Installationofprotectionand/or safety circuits withrespecttoalightning
protector;protectiveequipmentforthesystemcontrolledbytheproductandthe
productitself;foolprooforfailsafedesignofa process or lineusingthesystem
controlledbytheproductortheproductitself;and/orthedesignandinstallation
ofotherprotectiveandsafetycircuitsaretobeappropriatelyimplementedasthe
customer deems necessary.
(3) Be sureto usethesparepartsapprovedbyYOKOGAWAwhen replacingparts
orconsumables.
(4) This productis not designedor manufacturedtobe usedin criticalapplications
thatdirectlyaffectorthreatenhumanlives.Suchapplicationsincludenuclear
powerequipment,devicesusingradioactivity, railway facilities, aviation
equipment,airnavigationfacilities,aviationfacilities,andmedicalequipment.
Ifsoused,itistheuser’sresponsibilitytoincludeinthesystemadditional
equipmentanddevicesthatensurepersonnelsafety.
(5) Modicationoftheproductisstrictlyprohibited.
(6) This product is intended to be handled by skilled/trained personnel for electric
devices.
(7) This product is ULRecognizedComponent.InordertocomplywithUL
standards,end-productsarenecessarytobedesignedbythosewhohave
knowledgeoftherequirements.
WARNING
l
Power Supply
Ensure that the instrument’s supply voltage matches the voltage
of the power supply before turning ON the power.
lDo Not Use in an Explosive Atmosphere
Do not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments
constitutes an extreme safety hazard. Use of the instrument in
environments with high concentrations of corrosive gas (H2S,
SOX, etc.) for extended periods of time may cause a failure.
lDo Not Remove Internal Unit
The internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high
voltage parts inside. Additionally, do not replace the fuse by
yourself.
lDamage to the Protective Construction
Operation of the instrument in a manner not specified in the
user’s manual may damage its protective construction.
CAUTION
This instrument is an EMC class A product. In a domestic environ-
ment this product may cause radio interference in which case the
user needs to take adequate measures.
2. ModelandSufxCodes
nUP55A
[Style:S2]
Model Sufxcode
Optional
sufx
code
Description
UP55A
ProgramController(providedwith3DIs,and3DOs)
(Powersupply:100-240VAC)
30programpatterns/300programsegments(Max.99
segmentsperpattern)
Fixedcode -NNN Always"-NNN”
Displaylanguage(*1)
-1 English
-2 German
-3 French
-4 Spanish
Casecolor0White(Lightgray)
1Black(Lightcharcoalgray)
Output1(*2)(*3)
-A Analogoutput(current/voltagepulse)
-R Relayoutput(c-contact)
-U Universaloutput(current/voltagepulse/relay)
-T Triac output
-P Position proportional output
Output2(*2)(*3)
AAnalogoutput(current/voltagepulse)
RRelayoutput(c-contact)
UUniversaloutput(current/voltagepulse/relay)
TTriac output
NNone
Retransmissionoutput /RT Retransmissionoutputor15VDCpowersupply
Heaterbreakalarm(*3) /HA Heaterbreakalarm
E1terminalarea(*4)
/R1
Remote(1additionalaux.analog)inputand1additionalDI
/U1 1additionaluniversalinput(TC/RTD/DCV/mA)
/X1 5additionalDIs
/Y1 5additionalDOs
/W1 2additionalDIsand2additionalDOs
E2terminalarea(*4)
/A2 1additionalaux.analoginputand1additionalDI
/X2 5additionalDIs
/Y2 5additionalDOs
/W2 2additionalDIsand2additionalDOs
E3terminalarea(*4)(*5)
/CH3 RS485communication(Max.38.4kbps,2-wire/4-wire)
/CC3 CC-Linkcommunication(withModbusmasterfunction)
/PD3
PROFIBUS-DPcommunication(withModbusmasterfunction)
/DN3 DeviceNetcommunication(withModbusmasterfunction)
/ET3 Ethernetcommunication(withserialgatewayfunction)
/X3 5additionalDIs
/Y3 5additionalDOs
/W3 2additionalDIsand2additionalDOs
E4terminalarea(*4)(*5)
/A4 1additionalaux.analoginputand1additionalDI
/C4 RS485communication(Max.19.2kbps,2-wire/4-wire)
/L4 24VDClooppowersupply
/AC4 1additionalaux.analoginput,1additionalDI,and
RS485communication(Max.19.2kbps,2-wire)
/LC4 24VDClooppowersupplyandRS485communication
(Max.19.2kbps,2-wire)
/X4 5additionalDIs
/Y4 5additionalDOs
/W4 2additionalDIsand2additionalDOs
Power supply /DC Powersupply24VAC/DC
Additionaltreatment(*6) /CT Coating
*1: English,German,French,andSpanishcanbedisplayedastheguidedisplay.
*2: Forheating/coolingoutput,bothOutput1andOutput2shouldbespecified.
Notavailable
whenOutput2is“N”.Forpositionproportionaloutput,specify“-P”forOutput1and“N”forOutput2.
*3: The/HAoptioncanbespecifiedonlywhenthecodeforOutput1and2is“-AN”,“-RN”,“-UN”or“-TN.”
*4: OnlyoneoptionisavailableforeachterminalareaofE1toE4.
*5: The/L4and/LC4optionsforE4terminalareacanbespecifiedonlywhentheE3terminal
areaoptionisnotspecifiedorspecifiedanyof/CH3,/X3,/Y3or/W3.
*6: Whenthe/CToptionisspecified,theUT55Adoesnotconformtothesafetystandards(UL
andCSA)andCEmarking.
nAccessories (sold separately)
Thefollowingisanaccessorysoldseparately.
• LL50AParameterSettingSoftware
Model Sufxcode Description
LL50A -00 ParameterSettingSoftware
• SetofBrackets(Partnumber:L4502TP)
2 pcs for upper and lower sides
•User’sManual(A4size)
 Note:User’sManualcanbedownloadedfromawebsite.
• User’sManual(CD-ROM),Model:UTAP003
 Note:Containsallmanuals.
• OperationGuideforSingle-loopControl(thisdocument)x7(A3size)
 (InstallationandWiring,InitialSettings,Programmings,Operations,andParameters)
3. How to Install
nInstallation Location
Theinstrumentshouldbeinstalledinindoorlocationsmeetingthefollowing
conditions:
• Instrumented panel
 Thisinstrumentisdesignedtobemountedinaninstrumentedpanel.Mountthe
instrumentinalocationwhereitsterminalswillnotinadvertentlybetouched.
• Well ventilated locations
 Mounttheinstrumentinwellventilatedlocationstopreventtheinstrument’sinter-
naltemperaturefromrising.
 However,makesurethattheterminalportionsarenotexposedtowind.Exposure
to wind may cause the temperature sensor accuracy to deteriorate. To mount mul-
tipleindicatingcontrollers,seetheexternaldimensions/panelcutout dimensions
whichfollow.Ifmountingotherinstrumentsadjacenttotheinstrument,complywith
thesepanelcutoutdimensionstoprovidesufcientclearancebetweentheinstru-
ments.
• Locations with little mechanical vibration
 Installtheinstrumentinalocationsubjecttolittlemechanicalvibration.
• Horizontal location
 Mounttheinstrumenthorizontallyandensurethatitislevel,withnoinclinationto
therightorleft.
Front panel
of controller Keep this angle
within 30°
Rear of
controller
30°
Note
Iftheinstrumentismovedfromalocationwith low temperatureandlowhumidity
toaplacewithhigh temperatureandhighhumidity, orifthe temperaturechanges
rapidly,condensationwillresult.Moreover,inthe case of thermocoupleinputs,
measurementerrorswillresult.Toavoidsuchasituation,leavetheinstrumentinthe
newenvironmentunderambientconditionsformorethan1hourpriortousingit.
Donotmounttheinstrumentinthefollowinglocations:
• Outdoors
• Locations subject to direct sunlight or close to a heater
 Installtheinstrumentinalocationwithstabletemperaturesthatremainclosetoan
averagetemperatureof23°C.Donotmountitinlocationssubjecttodirectsunlight
orclosetoaheater.Doingsoadverselyaffectstheinstrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or
corrosive gases
 Thepresence ofoilyfumes, steam,moisture,dust,orcorrosivegases adversely
affectstheinstrument.Donotmounttheinstrumentinlocationssubjecttoanyof
thesesubstances.
• Areasnearelectromagneticeldgeneratingsources
 Donotplacemagnetsortoolsthatgeneratemagnetismneartheinstrument.Ifthe
instrumentisusedinlocationsclosetoastrongelectromagneticeldgenerating
source,themagneticeldmaycausemeasurementerrors.
• Locationswherethedisplayisdifculttosee
 TheinstrumentusesanLCDforthedisplayunit,andthiscanbedifculttosee
fromextremelyobliqueangles.Mounttheinstrumentinalocationwhereitcanbe
seenasmuchaspossiblefromthefront.
• Areasclosetoammablearticles
 Absolutelydonotplacetheinstrumentdirectlyonam-
mablesurfaces.Ifsuchacircumstanceisunavoidable
andtheinstrumentmustbeplacedclosetoaammable
item,provideashieldforitmadeof1.43mmthickplated
steel or 1.6 mm thick unplated steel with a space of at
least150mmbetweenitandtheinstrumentonthetop,
bottom,andsides.
• Areas subject to being splashed with water
WARNING
Be sure to turn OFF the power supply to the controller before in-
stalling it on the panel to avoid an electric shock.
www.yokogawa.com/ns
YOKOGAWA ELECTRIC CORPORATION
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPAN
YOKOGAWA CORPORATION OF AMERICA
Head office and for product sales
2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.
Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation
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Operation
Guide
IM 05P02C41-15EN
UP55A
Program Controller
Operation Guide for Single-loop Control
This operation guide describes installation, wiring, and other tasks required to make the
controller ready for operation.
2nd Edition : Jan. 2011
Installation and Wiring
nWaste Electrical and Electronic Equipment (WEEE),
Directive 2002/96/EC
ThisisanexplanationofhowtodisposeofthisproductbasedonWasteElectricaland
ElectronicEquipment(WEEE),Directive2002/96/EC.ThisdirectiveisonlyvalidintheEU.
Marking
ThisproductcomplieswiththeWEEEDirective(2002/96/EC)
markingrequirement.
Thismarkingindicatesthatyoumustnotdiscard this electrical/
electronic product in domestic household waste.
Product Category
WithreferencetotheequipmenttypesintheWEEEdirectiveAnnex1,this
productisclassifiedasa“MonitoringandControlinstrumentation”product.
Donotdisposein domestichouseholdwaste.WhendisposingproductsintheEU,
contactyourlocalYokogawaEuropeB.V.ofce.

IM 05P02C41-15EN page 2/14
nMounting the Instrument Main Unit
Provideaninstrumentedpanelsteelsheetof1to10mmthickness.
Afteropeningthemountingholeonthepanel,followtheproceduresbelowtoinstall
the controller:
1) Insertthecontroller into the opening from the frontofthepanelsothatthe
terminalboardontherearisatthefarside.
2) Setthebracketsinplaceonthetopandbottomofthecontrollerasshowninthe
gurebelow,thentightenthescrewsofthebrackets.Takecarenottoovertighten
them.
Bracket
(top mounting hardware)
Terminal board
Bracket
(bottom mounting hardware)
Panel
Insert a screwdriver into the
brackets to tighten the screws.
Direction to insert the
controller
Appropriate
tightening torque:
0.25 N•m
Insert the controller
into the opening at
the front of the panel.
CAUTION
• Tighten the screws with appropriate tightening torque within 0.25
N•m. Otherwise it may cause the case deformation or the bracket
damage.
•Make sure that foreign materials do not enter the inside of the
instrument through the case’s slit holes.
nExternal Dimensions and Panel Cutout Dimensions
(25)
(53) (2.09)
[(N-1)×96+92]
117 (4.61) min.
145 (5.71)
min.
+0.8
0
+0.8
0
92
“N” stands for the number of controllers to be
installed.
However, the measured value applies if N≥5.
65 (2.56)
20 (0.79)
11
(0.43)
UP55A
1 to 10 mm (0.04 to 0.39 inch) (panel thickness)
Bracket
Bracket
94.6 (3.72) 91.6 (3.61)
105.2 (4.14)
Unit: mm (approx. inch)
96 (3.78)
96 (3.78)
• General mounting • Side-by-side close mounting
Terminal cover
Normal tolerance:
±(value of JIS B 0401-1998 tolerance class IT18)/2
+0.8
0
92
+0.03
0
(3.62 )
(0.98)
+0.03
0
(3.62 )
+0.8
0
92
+0.03
0
(3.62 )
([(N-1)×3.78+3.62] )
+0.03
0
4. HardwareSpecications
WARNING
This instrument is for Measurement Category I (CAT.I). Do not use it
for measurements in locations falling under Measurement Catego-
ries II, III, and IV.
Internal Wiring
Outlet
Entrance IV
Cable
III T
I
II
Category Measurement
category Description Remarks
ICAT.I For measurements performed on circuits not
directlyconnectedtoMAINS. -
II CAT.II For measurements performed on circuits di-
rectlyconnectedtothelow-voltageinstallation.
Appliances,portableequip-
ments, etc.
III CAT.III Formeasurementsperformedinthebuilding
installation.
Distributionboard,circuit
breaker,etc.
IV CAT.IV For measurements performed at the source of
thelow-voltageinstallation.
Overheadwire,cable
systems, etc.
nInputSpecications
●UniversalInput(Equippedasstandard)
• Numberofinputs:1
• Inputtype,instrumentrange,andmeasurementaccuracy:Seethetablebelow.
Input Type Instrument Range Accuracy
ºC ºF
Thermo-
couple
K
-270.0to1370.0ºC -450.0to2500.0ºF ±0.1%ofinstrumentrange±1digitfor
0°Cormore
±0.2%ofinstrumentrange±1digitfor
lessthan0°C
±2%ofinstrumentrange±1digitfor
lessthan-200.0°CofthermocoupleK
±1%ofinstrumentrange±1digitfor
lessthan-200.0°CofthermocoupleT
-270.0to1000.0ºC -450.0to2300.0ºF
-200.0to500.0ºC -200.0to1000.0ºF
J-200.0to1200.0ºC -300.0to2300.0ºF
T
-270.0to400.0ºC -450.0to750.0ºF
0.0to400.0ºC -200.0to750.0ºF
B0.0to1800.0ºC 32to3300ºF
±0.15%ofinstrumentrange±1digit
for400°Cormore
±5%ofinstrumentrange±1digitfor
lessthan400°C
S0.0to1700.0ºC 32to3100ºF ±0.15%ofinstrumentrange±1digit
R 0.0to1700.0ºC 32to3100ºF
N -200.0to1300.0ºC -300.0to2400.0ºF
±0.1%ofinstrumentrange±1digit
±0.25%ofinstrumentrange±1digit
forlessthan0°C
E -270.0to1000.0ºC -450.0to1800.0ºF ±0.1%ofinstrumentrange±1digitfor
0°Cormore
±0.2%ofinstrumentrange±1digitfor
lessthan0°C
±1.5%ofinstrumentrange±1digitfor
lessthan-200.0°CofthermocoupleE.
L -200.0to900.0ºC -300.0to1600.0ºF
U
-200.0to400.0ºC -300.0to750.0ºF
0.0to400.0ºC -200.0to1000.0ºF
W 0.0to2300.0ºC 32to4200ºF ±0.2%ofinstrumentrange±1digit
(Note2)
Platinel 2 0.0to1390.0ºC 32.0to2500.0ºF ±0.1%ofinstrumentrange±1digit
PR20-40 0.0to1900.0ºC 32to3400ºF
±0.5%ofinstrumentrange±1digitfor
800°Cormore
Accuracyisnotguaranteedforless
than800°C.
W97Re3-
W75Re25 0.0to2000.0ºC 32to3600ºF ±0.2%ofinstrumentrange±1digit
RTD
JPt100 -200.0to500.0ºC -300.0to1000.0ºF ±0.1%ofinstrumentrange±1digit
(Note1)
-150.00to150.00ºC -200.0to300.0ºF ±0.1%ofinstrumentrange±1digit
Pt100
-200.0to850.0ºC -300.0to1560.0ºF ±0.1%ofinstrumentrange±1digit
(Note1)
-200.0to500.0ºC -300.0to1000.0ºF
-150.00to150.00ºC -200.0to300.0ºF ±0.1%ofinstrumentrange±1digit
Standardsignal
0.400to2.000V
±0.1%ofinstrumentrange±1digit
1.000to5.000V
4.00to20.00mA
DCvoltage/current
0.000to2.000V
0.00to10.00V
0.00to20.00mA
-10.00to20.00mV
0.0to100.0mV
Theaccuracyisthatinthestandardoperatingconditions:23±2°C,55±10%RH,andpower
frequencyat50/60Hz.
Note1: ±0.3°C±1digitintherangebetween0and100°C,±0.5°C±1digitintherange
 between-100and200°C.
Note2: W:W-5%Re/W-26%Re(HoskinsMfg.Co.).ASTME988
•Inputsampling(control)period:Selectfrom100and200ms
• Burnout detection:
  FunctionsatTC,RTD,andstandardsignal.
  Upscale,downscale,andoffcanbespecied.
  Forstandardsignal,burnoutisdeterminedtohaveoccurredifitis0.1Vor0.4
 mAorless.
•Inputbiascurrent:0.05µA(forTCorRTD)
•Measuredcurrent(RTD):About0.16mA
• Input resistance:
  TCormVinput:1MΩormore
  Vinput:About1MΩ
  mAinput:About250Ω
•Allowablesignalsourceresistance:
  TCormVinput:250Ωorless
  Effectsofsignalsourceresistance:0.1µV/Ωorless
  DCvoltageinput:2kΩorless
  Effectsofsignalsourceresistance:About0.01%/100Ω
• Allowablewiringresistance:
  RTDinput:Max.150Ω/wire(Theconductorresistancebetweenthethreewires
 shallbeequal.)
  Wiringresistanceeffect:±0.1ºC/10Ω
• Allowableinputvoltage/current:
  TC,mV,mAandRTDinput:±10VDC
  Vinput:±20VDC
  mAinput:±40mA
• Noiserejectionratio:
  Normalmode:40dBormore(at50/60Hz)
  Commonmode:120dBormore(at50/60Hz)
  For100-240VAC,thepowerfrequencycanbesetmanually.
  Automaticdetectionisalsoavailable.
  For24VAC/DC,thepowerfrequencycanbesetmanually.
• Referencejunctioncompensationerror:
  ±1.0ºC(15to35ºC)
  ±1.5ºC(-10to15ºCand35to50ºC)
• Applicablestandards:JIS/IEC/DIN(ITS-90)forTCandRTD
●AuxiliaryAnalogInput
• Use:Remotesetpointsetting,externalcompensatinginput,auxiliaryinputforcom-
putation, etc.
• Numberofinputs:SeethetableofModelandSufxCodes.
• Inputtype,instrumentrange,andmeasurementaccuracy:Seethetablebelow.
Input Type Instrument Range Accuracy
Standardsignal 0.400to2.000V ±0.2%ofinstrumentrange±1digit
1.000to5.000V ±0.1%ofinstrumentrange±1digit
DCvoltage 0.000to2.000V ±0.2%ofinstrumentrange±1digit
0.00to10.00V ±0.1%ofinstrumentrange±1digit
DCvoltage
forhigh-input
impedance 0.000to1.250V ±0.1%ofinstrumentrange±1digit
• Inputsampling(control)period:Sameasuniversalinput
• Inputresistance:About1MΩ
  However,10MΩormoreforDCvoltageforhigh-inputimpedancerange
•Burnoutdetection:Functionsatstandardsignal
  Burnoutisdeterminedtohaveoccurredifitis0.1Vorless.
●UniversalInput(Optionalsufxcode:/U1)
• Numberofinputs:SeethetableofModelandSufxCodes.
• Inputtype,instrumentrange,andmeasurementaccuracy:Sameasthestandard-
equippeduniversalinputexceptthetablebelow.
Input Type Instrument Range Accuracy
°C °F
4-wireRTD
JPt100 -200.0to500.0°C -300.0to1000.0°F
±0.5°Cofinstrumentrange±1digit
-150.00to150.00°C -200.0to300.0°F ±0.2°Cofinstrumentrange±1digit
Pt100
-200.0to850.0°C -300.0to1560.0°F
±0.1%ofinstrumentrange±1digit
(Note1)
-200.0to500.0°C -300.0to1000.0°F ±0.5°Cofinstrumentrange±1digit
-150.00to150.00°C -200.0to300.0°F ±0.2°Cofinstrumentrange±1digit
Note1:±0.5°C±1digitintherangebetween-200.0and500.0°C/-300.0and1000.0°F.
• Inputsampling(control)period:Sameasthestandard-equippeduniversalinput.
• Burnoutdetection:Sameasthestandard-equippeduniversalinput.
nAnalogOutputSpecications
• Numberofoutputs:
  Controloutput:1
  Cooling-sidecontroloutputofHeating/coolingtype:1
• Outputtype:Currentoutputorvoltagepulseoutput
• Currentoutput:4to20mADCor0to20mADC/loadresistanceof600Ωorless
• Currentoutputaccuracy:±0.1%ofspan(±5%ofspanfor1mAorless)
  Theaccuracyisthatinthestandardoperatingconditions:23±2°C,55±10%RH,
 andpowerfrequencyat50/60Hz.
• Voltagepulseoutput:
  Use:Timeproportionaloutput
  On-voltage:12Vormore/loadresistanceof600Ωormore
  Off-voltage:0.1VDCorless
  Timeresolution:10msor0.1%ofoutput,whicheverislarger
nStepResponseTimeSpecications
Within500ms(whenthecontrolperiodis100ms)
Within1s(whenthecontrolperiodis200ms)
(63%ofanalogoutputresponsetimewhenastepchangeof10to90%ofinputspan
isapplied)
nTriacOutputSpecications
•Contacttypeandnumberofoutput:zerocross;1point
Loadvoltage:75to250VAC
Allowableloadcurrent:0.8Awhentheambienttemperatureis20°C,0.3Awhenthe
ambienttemperatureis50°C.
•Minimumloadcurrent:20mA(*)
*:Unusableforasmallloadof10mAorless.
*:Ifthereisariskofsurgecurrent, connect a current-limitingreactor,acurrent-
limitingfuseorabreakerinseriestotheloadpowersupply.
•Use:Timeproportionaloutput,Alarmoutput
•Timeresolutionofcontroloutput:1/commercialfrequency(s)or 0.1% of output,
whicheverislarger.
nRelayContactOutputSpecications
• Contacttypeandnumberofoutputs:
  Controloutput:contactpoint1c;1point
  Cooling-sidecontroloutputofHeating/coolingtype:contactpoint1c;1point
  Eventoutput:contactpoint1a;3points(commonisindependent)
• Contactrating:
  Contactpoint1c(controloutput):250VAC,3Aor30VDC,3A(resistanceload)
  Contactpoint1a(eventoutput):240VAC,1Aor30VDC,1A(resistanceload)
• Use:Timeproportionaloutput,eventoutput,alarmoutput,FAILoutput,etc.
• Timeresolutionofcontroloutput:10msor0.1%ofoutput,whicheverislarger
Note:Thiscannotbeusedforasmallloadof10mAorless.
nPositionProportionalOutputSpecications
• Positionsignalinput:
  Slideresistance:100Ωto2.5kΩoftotalresistance
  100%sideandslideline:withdisconnectiondetection
  0%side:withoutdisconnectiondetection
  Currentinput:4to20mA(withdisconnectiondetection)
• Samplingperiod:50ms
• Measurementresolution:0.1%ofinputspan
• Position proportional relay output:
Contactpoint1a;2points,250VAC,3Aor30VDC,3A(resistanceload)
Note:Thiscannotbeusedforasmallloadof10mAorless.
n
RetransmissionOutputSpecications
• Numberofoutputs:Retransmissionoutput;1,sharedwith15VDC loop power
supply
• Currentoutput:4to20mADCor0to20mADC/loadresistanceof600Ωorless
• Currentoutputaccuracy:±0.1%ofspan(±5%ofspanfor1mAorless)
  Theaccuracyisthatinthestandardoperatingconditions:23±2°C,55±10%RH,
  andpowerfrequencyat50/60Hz.
n
15VDCLoopPowerSupplySpecications
(Sharedwithretransmissionoutput)
• Powersupply:14.5to18.0VDC
• Maximumsupplycurrent:About21mA(withshort-circuitcurrentlimitingcircuit)
nContactInputSpecications
• Numberofinputs:SeethetableofModelandSufxCodes.
• Inputtype:No-voltagecontactinputortransistorcontactinput
• Inputcontactrating:12VDC,10mAormore
  Useacontactwithaminimumon-currentof1mAormore.
• ON/OFFdetection:
  No-voltagecontactinput:
  Contactresistanceof1kΩorlessisdeterminedas“ON”andcontact
  resistanceof50kΩormoreas“OFF.”
Transistor contact input:
  Inputvoltageof2Vorlessisdeterminedas“ON”andleakagecurrentmust
  notexceed100µAwhen“OFF.”
• Minimumstatusdetectionholdtime:Controlperiod+50ms
• Use:PTNO.switch,operationmodeswitch,andeventinput
nTransistorContactOutputSpecications
• Numberofoutputs:SeethetableofModelandSufxCodes.
• Outputtype:Opencollector(SINKcurrent)
• Outputcontactrating:Max.24VDC,50mA
• Outputtimeresolution:Min.100ms
nHeaterBreakAlarmSpecications
• Numberofinputs:2
• Numberofoutputs:2(transistorcontactoutput)
• Use:Measurestheheatercurrentusinganexternalcurrenttransformer(CT)and
generatesaheaterbreakalarmwhenthemeasuredvalueislessthanthebreak
detectionvalue.
• Currenttransformerinputresistance:About9.4Ω
• Currenttransformerinputrange:0.0to0.1Arms(0.12Armsormorecannotbeap-
plied.)
• Heatercurrentsettingrange:OFF,0.1to300.0Arms
  Heatercurrentmeasuredvaluedisplayrange:0.0to360.0Arms
 Note:TheCTratiocanbeset.CTratiosettingrange:1to3300
• RecommendedCT:CTfromU.R.D.,Ltd.
  CTL-6-S-H:CTratio800,measurablecurrentrange:0.1to80.0Arms
  CTL-12L-30:CTratio3000,measurablecurrentrange:0.1to180.0Arms
• Heatercurrentmeasurementperiod:200ms
• Heatercurrentmeasurementaccuracy:±5%ofcurrenttransformerinput range
span±1digit(CTerrorisnotincluded.)
• Heatercurrentdetectionresolution:Within1/250ofcurrenttransformerinputrangespan
• BreakdetectionOn-time:Min.0.2second(fortimeproportionaloutput)

IM 05P02C41-15EN page 3/14
n24VDCLoopPowerSupplySpecications
• Use:Powerissuppliedtoa2-wiretransmitter.
• Powersupply:21.6to28.0VDC
• Ratedcurrent:4to20mADC
• Maximumsupplycurrent:About30mA(withshort-circuitcurrentlimitingcircuit.)
■ SafetyandEMCStandards
• Safety:CompliantwithIEC/EN61010-1(CE),approvedbyCAN/CSAC22.2
No.61010-1(CSA),approvedbyUL61010-1.
  Installationcategory:CAT.IIPollutiondegree:2
  Measurementcategory:I(CAT.I)
  Ratedmeasurementinputvoltage:Max.10VDC
  Ratedtransientovervoltage:1500V(Note)
Note:ThisisareferencesafetystandardvalueforMeasurementCategoryIofIEC/EN/CSA/
UL61010-1.Thisvalueisnotnecessarilyaguaranteeofinstrumentperformance.
• EMCConformitystandards:
 CEmarking
  EN61326-1ClassA,Table2(Foruseinindustriallocations)
  EN61326-2-3
  EN55011ClassA,Group1
  EN61000-3-2ClassA
  EN61000-3-3
 C-tickmark
  EN55011ClassA,Group1
 Theinstrumentcontinuestooperateatameasurementaccuracyofwithin±20%of
therangeduringtesting.
■ Construction,Installation,andWiring
• Dust-proofanddrip-proof:IP56(forfrontpanel)(Notavailableforside-by-side
closemounting.)
• Material:Polycarbonate(Flameretardancy:UL94V-0)
• Casecolor:White(Lightgray)orBlack(Lightcharcoalgray)
• Weight:0.5kgorless
• Externaldimensions(mm):96(W)×96(H)×65(depthfromthepanelface)
  (Depthexcepttheprojectionontherearpanel)
• Installation:Directpanelmounting;mountingbracket,oneeachforupperand
lowermounting
• Panelcutoutdimensions(mm):92+0.8/0(W)×92+0.8/0(H)
•
Mountingattitude:Upto30degreesabovethehorizontal.Nodownwardtitlingallowed.
• Wiring:M3screwterminalwithsquarewasher(forsignalwiringandpowerwiring)
■ PowerSupplySpecicationsandIsolation
• Power supply:
  Ratedvoltage:100-240VAC(+10%/-15%),50/60Hz
       24VAC/DC(+10%/-15%)(for/DCoption)
• Powerconsumption:18VA(DC:9VA,AC:14VAif/DCoptionisspecied)
• Databackup:Nonvolatilememory
• Powerholduptime:20ms(for100VACdrive)
• Withstandingvoltage
  Betweenprimaryterminalsandsecondaryterminals:2300VACfor1minute
  Betweenprimaryterminals:1500VACfor1minute
  Betweensecondaryterminals:500VACfor1minute
   (Primary terminals:Power*andrelayoutputterminals;Secondaryterminals:
  AnalogI/Osignalterminals,contactinputterminals,communicationterminals
  andfunctionalgroundingterminals.)
 *:Powerterminalsfor24VAC/DCmodelsarethesecondaryterminals.
• Insulationresistance:Betweenpowersupplyterminalsandagroundingterminal
20MΩormoreat500VDC
• Isolationspecications
PV (universal ) input terminals
Remote (universal) input terminals with direct input / Remote input terminals
Aux. analog (AIN2) input terminals
Control relay (contact point c)/Triac output terminals
PV event-1 relay (contact point a) output terminals
PV event-2 relay (contact point a) output terminals
PV event-3 relay (contact point a) output terminals
Position proportional relay output terminals
Contact input terminals (all)
RS-485 communication terminals (2 ports)
Contact output (transistor) terminals
Ethernet communication terminal
PROFIBUS-DP/DeviceNet/CC-Link communication terminals
Current transformer input terminals
Control, retransmission (analog) output terminals
(not isolated between the analog output terminals)
Valve position (feedback) input terminals
Internal
circuits
Power
supply
The circuits divided by lines are insulated mutually.
Aux. analog (AIN4) input terminals
■ EnvironmentalConditions
NormalOperatingConditions:
• Ambienttemperature:-10to50ºC(-10to40ºCforside-by-sideclosemounting)
 FortheCC-Linkoption,0to50ºC(0to40ºCforside-by-sideclosemounting)
• Ambienthumidity:20to90%RH(nocondensationallowed)
• Magneticeld:400A/morless
• Continuousvibrationat5to9Hz:Halfamplitudeof1.5mmorless,1oct/minfor90
minuteseachinthethreeaxisdirections
 Continuousvibrationat9to150Hz:4.9m/s2orless,1oct/minfor90minuteseach
inthethreeaxisdirections
• Short-periodvibration:14.7m/s2, 15 seconds or less
• Shock:98m/s2or less, 11 ms
• Altitude:2000morlessabovesealevel
• Warm-uptime:30minutesormoreafterthepoweristurnedon
• Startuptime:Within10seconds
*:TheLCD(aliquidcrystaldisplay)isusedforadisplayportionofthisproduct.TheLCDhas
acharacteristicthatthedisplayactionbecomeslateatthelowtemperature.However,the
control fuction is not affected.
TransportationandStorageConditions:
• Temperature:-25to70ºC
• Temperaturechangerate:20ºC/horless
• Humidity:5to95%RH(nocondensationallowed)
Effects of Operating Conditions
• Effectofambienttemperature:
  VoltageorTCinput:±1µV/ºCor±0.01%ofF.S./ºC,whicheverislarger
  Currentinput:±0.01%ofF.S./ºC
  RTDinput:±0.05ºC/ºC(ambienttemperature)orless
  Analogoutput:±0.02%ofF.S./ºCorless
• Effectofpowersupplyvoltageuctuation
  Analoginput:±0.05%ofF.S.orless
  Analogoutput:±0.05%ofF.S.orless
  (Eachwithinratedvoltagerange)
5. How to Connect Wires
WARNING
• Wiring work must be carried out by a person with basic electrical
knowledge and practical experience.
•
Be sure to turn OFF the power supply to the controller before wiring
to avoid an electric shock. Use a tester or similar device to ensure
that no power is being supplied to a cable to be connected.
• As a safety measure, always install a circuit breaker (an IEC
60947-compatible product, 5 A, 100 V or 220 V AC) in an easily
accessible location near the instrument. Moreover, provide indication
that the switch is a device for turning off the power to the instrument.
• Install the power cable keeping a distance of more than 1 cm
from other signal wires.
•
The power cable is required to meet the IEC standards concerned or the
requirements of the area in which the instrument is being installed.
• Wiring should be installed to conform to NEC (National Electrical
Code:ANSI/NFPA-70)orthewiringconstructionstandardsin
countries or regions where wiring will be installed.
• For control relay output, alarm relay output, and power terminal
connections, use heat-resistant cables.
• Since the insulation provided to each relay output terminal
is Functional insulation, provide Reinforced insulation to the
external of the device as necessary. (Refer to the drawing below.)
This product
Functional
insulation
A safety
voltage circuit
A safety
voltage circuit
This product
Reinforced insulation
Reinforced insulation
Functional
insulation
A hazardous
voltage circuit
A hazardous
voltage circuit
A safety
voltage circuit
A safety
voltage circuit
This product
Reinforced insulation
Reinforced insulation
Functional
insulation
A hazardous
voltage circuit
A hazardous
voltage circuit
A hazardous
voltage circuit
A hazardous
voltage circuit
CAUTION
• When connecting two or more crimp-on terminal lugs to the
single terminal block, bend the crimp-on terminal lugs before
tightening the screw.
•Note that the wiring of two or more crimp-on terminal lugs to the
single high-voltage terminal of the power supply and relay, etc.
does not comply with the safety standard.
CAUTION
• Provide electricity from a single-phase power supply. If the
power is noisy, install an isolation transformer on the primary
side, and use a line filter on the secondary side. When measures
against noise are taken, do not install the primary and secondary
power cables close to each other.
•
If there is a risk of external lightning surges, use a lightning arrester etc.
• For TC input, use shielded compensating lead wires for wiring.
For RTD input, use shielded wires that have low conductor
resistance and cause no significant differences in resistance
between the three wires.
•Since the control output relay has a life span (resistance load of
100,000 times), use the auxiliary relay to perform ON/OFF control.
• The use of inductance (L) loads such as auxiliary relays, motors
and solenoid valves causes malfunction or relay failure; always
insert a CR filter for use with alternating current or a diode for
use with direct current, as a spark-removal surge suppression
circuit, into the line in parallel with the load.
• After completing the wiring, the terminal cover is recommended
to use for the instrument.
● RecommendedCrimp-onTerminalLugs
(A)
(F)
(ød)
5.5 3.3
E4-terminal area
E3-terminal area E2-terminal area
E1-terminal area
101
102
103
104
105
106
107
108
109
110
111
501
502
503
504
505
506
507
508
509
510
511
512
407
401
408
409
410
411
412
301
302
303
304
305
306
307
308
309
310
311
312
201
202
203
204
205
206
207
208
209
210
211
212
101
-112
501
-512
401
-412
301
-312
201
-212
ALM
(Equipped
as standard)
Contact output
External contact output (relay)
AL3
AL2
AL1
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
PV event-2 output
PV event-3 output
PV event-1 output
Common
Common
Common
UP
104
105
106
107
108
109
PV
PV input
TC input RTD input
Voltage (mV, V) input
A
+
-
+
-
Current (mA) input
+
-
B
b
(Equipped
as standard)
202
203
201
202
203
202
203
203
204
Factory default: PV input
type is undefined.
OUT
Current/voltage pulse output
0-20 mA DC,
4-20 mA DC,
Voltage pulse (12 V)
+
Retransmission output
+
-
Default: 4-20 mA DC
Default: Undefined
0-20 mA DC,
4-20 mA DC
Control output
(Suffix code: Output 1; -A or -U)
15 V DC loop power supply
14.5-18.0 V DC
(Max. 21 mA DC)
+
-
207
208
207
-208
207
208
Can be used for retransmission output or 15 V DC loop power supply when
current/voltage pulse output is not used for control output.
Current output range can be changed.
In Position proportional type, can be used for retransmission output or 15 V
DC loop power supply.
RET
Retransmission output
4-20 mA DC or
0-20 mA DC
15 V DC loop power supply
14.5-18.0 V DC
(Max. 21 mA DC)
+
-
+
-
Default: 4-20 mA DC
Default: PV
retransmission
Load resistance 600 Ωor less
Retransmission output
(Optional suffix code /RT)
205
206
205
206
Can be used for 15 V DC loop
power supply when not used for
retransmission output.
VALV
(Suffix code: Output 1=-P)
Position proportional control output
Resistance: 100 Ωto 2.5 kΩ
Feedback input
100%
0%
Relay contact output
HIGH
(direct)
LOW
(reverse)
COM
Contact rating: 250 V AC, 3A
30 V DC, 3 A
(resistance load)
507
508
509
510
511
512
-
Feedback input
Current (mA)
input
When feedback input is current
510
511
512
+
HBA
(Optional suffix code /HA)
Heater break alarm
Heater current detection input
CT1
CT2
COM
External contact output (transistor)
Transistor contact rating: 24 V DC, 50 mA
Heater break alarm-1
output
Heater break alarm-2
output
Common
510
511
512
HAL1
HAL2
COM
UP
507
508
509
112
(24 V AC/DC power supply: Optional suffix code /DC)
Power supply
100-240 V AC power supply
N
L
Allowable range:
100-240 V AC (±10%)
(free voltage)
50/60 Hz shared
110
111
24 V AC/DC power supply
-
+
110
111
112 112
N
L
OUT
(Suffix code:
Output 1; -T)
Control output
101
102
Relay contact output
103
NC
NO
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
101
102
Triac output
103
NO
COM
Contact rating: 75 - 250 V AC
Allowable load current: 0.8 A
OUT
(Suffix code:
Output 1; -R or -U)
OUT2
Current/voltage pulse output
0-20 mA DC,
4-20 mA DC,
Voltage pulse (12V)
+
-
Retransmission output
+
-
Default: 4-20 mA DC
Default: Undefined
0-20 mA DC,
4-20 mA DC
Cooling-side control output
Relay contact output
NC
NO
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A
(resistance load)
15 V DC loop power supply
14.5-18.0 V DC
(Max. 21 mA DC)
+
-
511
512
507
508
509
511
512
511
512
507
508
Triac output
509
NO
COM
Contact rating: 75 - 250 V AC
Allowable load current: 0.8 A
Triac
(Suffix code: Output 2; A or U)
(Suffix code: Output 2; R or U) (Suffix code: Output 2; T)
DI (Equipped as standard)
Contact input
Contact rating: 12 V DC, 10 mA or more
External contact input
DI3
DI2
DI1
COM
Common
DI3
DI2
DI1
COM
+5V
+5V
+5V
No-voltage
contact Transistor contact
UP UP
209
210
211
212
209
210
211
212
Function can be changed.
Start of program operation when
DI1 changes from OFF to ON.
Stop of program operation when
DI2 changes from OFF to ON.
Start of local-mode operation when
DI3 changes from OFF to ON.
Wiring direction
6. Terminal Wiring Diagrams
CAUTION
• Do not use an unassigned terminal as the relay terminal.
• Do not use a 100-240 V AC power supply for the 24 V AC/DC
model; otherwise, the instrument will malfunction.
■ UP55A
 Recommendedtighteningtorque:0.6N·m
 Applicablewiresize:Powersupplywiring1.25mm2or more
Applicable terminal lug Applicable wire size mm2(AWG#) (φd) (A) (F)
M3 0.25to1.65(22to16) 3.3 5.5 4.2
● CableSpecicationsandRecommendedCables
Purpose Name and Manufacturer
Power supply, relay contact outputs 600VGradeheat-resistantPVCinsulatedwires,JISC
3317(HIV),0.9to2.0mm2
Thermocouple Shieldedcompensatingleadwires,JISC1610
RTD Shieldedwires(three/fourconductors),UL2482(HitachiCable)
Othersignals(otherthancontactinput/output) Shielded wires
Othersignals(contactinput/output) Unshieldedwires
RS-485communication Shielded wires
Ethernetcommunication 100BASE-TX(CAT-5)/10BASE-T
PROFIBUS-DPcommunication DedicatedcableforPROFIBUS-DP(Shieldedtwo-wires)
DeviceNetcommunication DedicatedcableforDeviceNet(Shieldedve-wires)
CC-Linkcommunication DedicatedcableforCC-Link(Shieldedthree-wires)
PROFIBUS-DP/CC-LinkConnector(wiringside)(Partnumber:A1987JT)
DeviceNetConnector(wiringside)(Partnumber:L4502BW)
Recommendedtighteningtorque:0.5to0.6N·m
External DC power supply
Relay
UP’s contact
Diode
(Mount it directly
to the relay coil
terminal (socket).)
Relay
(Use one with a relay coil rating
less than the UP’s contact rating.)
R
UP55A
DC Relay Wiring AC Relay Wiring
UP55A
R
UP’s contact CR filter
(Mount it directly
to the relay coil
terminal (socket).)
External AC power supply
Relay
(Use one with a relay coil
rating less than the UP’s
contact rating.)

IM 05P02C41-15EN page 4/14
E1-Terminal Area
301-306 E2-Terminal Area
307-312
(Optional suffix code /X1)
Contact input
External contact input
DI11
DI12
DI13
DI14
DI15
COM
Common
DI11
DI12
COM
+5V
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
DI13 +5V
DI14 +5V
DI15 +5V
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
UP UP
301
302
303
304
305
306
301
302
303
304
305
306
Function can be assigned to the terminals with no function.
DI
Contact output
External contact output (transistor)
Transistor contact rating: 24 V DC, 50 mA
DO12
DO11
DO13
DO14
DO15
COM
Common
UP
(Optional suffix code /Y1)
PV event-4 output
PV event-5 output
PV event-6 output
PV event-7 output
PV event-8 output
301
302
303
304
305
306
Function can be assigned to the terminal with no function.
DO (Optional suffix code /U1)
Universal input
TC input RTD input
Voltage (mV, V) input
+
-
+
-
Current (mA) input
+
-
4-wire
302
303
302
303
303
304
RSP
a
B
b
A301
302
303
305
(Optional suffix code /R1)
Remote input / Contact input
External contact input
DI16
COM
Common
DI16
COM
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
UP UP
Start of remote-mode
operation when DI16
switches from OFF to ON.
303
304
303
304
RSP
Remote input
Default: 1-5 V DC
+
-
305
306
Specify within a
range of 1-5 V DC,
0-2 V DC,0-10 V DC
Contact output
External contact output
Transistor contact rating: 24 V DC, 50 mA
DO22
DO21
DO23
DO24
DO25
COM
Common
UP
(Optional suffix code /Y2)
307
308
309
310
311
312
Function can be changed.
DO
Time event-5 output
Time event-4 output
Time event-3 output
Time event-2 output
Time event-1 output
(Optional suffix code /W1)
External contact output
Transistor contact rating: 24 V DC, 50 mA
DO12
DO11
COM
Common
UP
Contact input / Contact output
External contact input
DI11
DI12
COM
Common
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
Factory default: No function
UP
301
302
303
304
305
306
DI/DO
Function can be assigned to the terminals with no function.
DI11
DI12
COM
+5V
+5V
UP
301
302
303
(Optional suffix code /X2)
Contact input
External contact input
DI21
DI22
DI23
DI24
DI25
COM
Common
DI21
DI22
COM
+5V
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
DI23 +5V
DI24 +5V
DI25 +5V
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
UP UP
307
308
309
310
311
312
307
308
309
310
311
312
Function can be assigned
to the terminals with no
function.
DI
(Optional suffix code /W2)
External contact output
Transistor contact rating: 24 V DC, 50 mA
DO22
DO21
COM
Common
UP
Contact input / Contact output
External contact input
DI21
DI22
COM
Common
DI21
DI22
COM
+5V
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
Factory default: No function
UP UP
307
308
309
307
308
309
310
311
312
DI/DO
Function can be
assigned to the
terminals with no
function.
(Optional suffix code /A2)
Aux. analog input
Default: 1-5 V DC
+
-
Aux. analog input / Contact input
External contact input
DI26
COM
Common
DI26
COM
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
UP UP
309
310
309
310
311
312
Function can be assigned to the terminals with no function.
AIN2
Specify within a
range of 1-5 V DC,
0-2 V DC,0-10 V DC
PV event-4 output
PV event-5 output
Time event-1 output
Time event-2 output
E3-Terminal Area
401-412 E4-Terminal Area 501-506
(Optional suffix code /ET3)
Ethernet communication (with gateway function)
10BASE-T/100BASE-TX
RJ45 connector
Color
Lit
Unlit
Amber
100M bps
10M bps
Green
Linked
Active
Link failure
Color
Lit
Blink
Unlit
Upper side LED (baud rate)
Lower side LED (link activity)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
ETHR
RS-485
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
RS-485 communication
(Optional suffix code /CH3)
407
408
409
410
411
RS485
Contact input
External contact input
DI41
DI42
DI43
DI44
DI45
COM
DI41
DI42
COM
+5V
+5V
DI43 +5V
DI44 +5V
DI45 +5V
UP UP
(Optional suffix code /X4)
Common
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Bit-0 of
program pattern number
Bit-1 of
program pattern number
Bit-2 of
program pattern number
Bit-3 of
program pattern number
Bit-4 of
program pattern number
501
502
503
504
505
506
501
502
503
504
505
506
Function can be changed.
DI
(Optional suffix code /X3)
Contact input
External contact input
DI31
DI32
DI33
DI34
DI35
COM
Common
DI31
DI32
COM
+5V
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
DI33 +5V
DI34 +5V
DI35 +5V
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
UP UP
407
408
409
410
411
412
407
408
409
410
411
412
DI
Function can be assigned to the terminals with no function.
Contact output (Optional suffix code /Y3)
DO
External contact output
DO32
DO31
DO33
DO34
DO35
COM
Time event-6 output
Time event-7 output
Time event-8 output
Time event-9 output
Time event-10 output
Common
UP
407
408
409
410
411
412
Transistor contact rating: 24 V DC, 50 mA Function can be changed.
RS-485
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
RS-485 communication
501
502
503
504
505
RS485
(Optional suffix code /C4)
RS-485
RSB(+)
RSA(-)
SG
RS - 485 communication/24 V DC loop power supply
+
24 V DC loop power supply
21.6-28.0 V DC
(Max. 30 mA DC) -
501
502
503
505
506
RS485/LPS24
(Optional suffix code /LC4)
+
24 V DC loop power supply
21.6-28.0 V DC
(Max. 30 mA DC) -
24 V DC loop power supply
505
506
LPS24
(Optional suffix code /L4)
Aux. analog input/Contact input
(Optional suffix code /A4)
AIN4
Aux. analog input
Default: 1-5 V DC
+
-
External contact input
DI46
COM
DI46
COM
+5V
UP UP
Common
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
503
504
503
504
505
506
Function can be assigned to the
terminals with no function.
Specify within a
range of 1-5 V DC,
0-2 V DC,0-10 V DC
(Optional suffix code /PD3)
PROFIBUS-DP communication (with Modbus master)
Pin
1
2
Signal name Description
VP
RxD/TxD-P
3 RxD/TxD-N
4DGND
5SHIELD
+5V bus power
Data signal
(positive data receive/transmit)
Data signal
(negative data recive/transmit)
Signal ground
Shield ground
RS-485
RSB(+)
RSA(-)
SG
407
408
409
PROF
If the UP is located at the
end of a segment for the
PROFIBUS
communication wiring,
terminating resistors are
separately needed.
These are to be prepared
by users. (390 Ω: 2 pcs.
220 Ω: 1 pc., or an active
terminator.)
VP
RxD/TxD-P
Data
line
Data
line
390Ω
220Ω
390Ω
RxD/TxD-N
DGND
LED
CHK
(red)
RDY
(green)
Lit Unlit
ERR
(red)
User profile error
CHK
RDY
ERR
1
2
3
4
5
Normal
Normal
Not connected, or
communication
failure (flashing)
Normal.
Communicating
successfully
No electricity, or
communication
failure
Contact output
External contact output
DO42
DO41
DO43
DO44
DO45
COM
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
Factory default: No function
Common
UP
(Optional suffix code /Y4)
501
502
503
504
505
506
DO
Transistor contact rating: 24 V DC, 50 mA Function can be assigned to the
terminals with no function.
(Optional suffix code /W4)
Contact input / Contact output
DI/DO
External contact output
Transistor contact rating: 24 V DC, 50 mA
DO42
DO41
COM
Common
UP
External contact input
DI41
DI42
COM
Common
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
Factory default: No function
UP
501
502
503
504
505
506
Function can be assigned to the terminals with no function.
DI41
DI42
COM
+5V
+5V
UP
501
502
503
RS-485 communication / Aux. analog input / Contact input
(Optional suffix code /AC4)
External contact input
DI46
COM
Common
DI46
COM
+5V
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
UP UP
Factory default: No function
503
504
503
504
AIN4/RS485 Aux. analog input
Default: 1-5 V DC
+
-
505
506
Specify within a
range of 1-5 V DC,
0-2 V DC,0-10 V DC
RS-485
RSB(+)
RSA(-)
SG
501
502
503
Program pattern number
1 2 3 4 5 6 7 8 9 10 11 12
DI41 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
DI42 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF
DI43 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON
DI44 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON
DI45 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
(Suffix code: Type 3=5,
except Type 2=3)
DeviceNet communication (with Modbus master)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
DNET
If the UP is located at
the end of a segment
for the DeviceNet
communication wiring,
terminating resistors
are separately needed.
These are to be
prepared by users.
(121 Ω: 1 pc.)
CAN_H
CAN_L
121Ω
LED
CHK
(red)
RDY
(green/
red)
Lit/flashing Unlit
User profile error Normal
Pin
1
2
Signal name Description
CAN_H
CAN_L
3
V+
4
V-
5
DRAIN
RX/TX + signal
RX/TX - signal
Shield/Drain wire
DeviceNet power supply 24V
DeviceNet power supply common
Normal. Communicating
successfully (green, lit).
Not connected (green, flashing).
Critical link failure (red, lit).
Communication timeout (red,
flashing)
At power-on/Communication
faulted (green/red, flashing)
No electricity
CHK
MNS
1
2
3
4
5
(Suffix code: Type 3=3,
except Type 2=3)
CC-Link communication (with Modbus master)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
CC-L
If the UP is located at
the end of a segment
for the CC-Link
communication wiring,
terminating resistors
are separately needed.
These are to be
prepared by users.
(110 Ω: 1 pc.)
DA
DB
110Ω
LED
CHK
(red)
L ERR
(red)
L RUN
(green)
Lit Unlit
User profile error Normal
Normal
Pin
1
2
Signal name Description
DA
DB
3 DG
4
SLD
5
FG
RX/TX - signal
RX/TX + signal
Frame ground
TX/RX signal ground
Shield
Normal
Communicating successfully
Communication failure
(CRC error)
No carrier
detected/
Connection
timeout
CHK
L RUN
L ERR
1
2
3
4
5
Function can be assigned to the terminals with no function.
(Optional suffix code /W3)
Contact input / Contact output
External contact input
DI31
DI32
COM
Common
No-voltage contact
Transistor contact
Contact rating: 12 V DC, 10 mA or more
Factory default: No function
Factory default: No function
UP
407
408
409
DI/DO
DI31
DI32
COM
+5V
+5V
UP
407
408
409
External contact output
Transistor contact rating: 24 V DC, 50 mA
DO32
DO31
COM
Common
UP
410
411
412
Time event-6 output
Time event-7 output
A program pattern is selected with the combination of ON and OFF of a
contact input.
In the case of a pattern 5, ON (1) of "DI45 to DI41" and OFF (0) is
represented as a binary number "00101": it is "5" decimally.
The pattern 13 or later can be selected similarly.
Bit-0 of
program pattern number
Bit-1 of
program pattern number
E4-terminal area
E3-terminal area
E2-terminal area
E1-terminal area
101
102
103
104
105
106
107
108
109
110
111
501
502
503
504
505
506
507
508
509
510
511
512
407
401
408
409
410
411
412
301
302
303
304
305
306
307
308
309
310
311
312
201
202
203
204
205
206
207
208
209
210
211
212
101
-112
501
-512
401
-412
301
-312
201
-212
112
■ UP55A(Continuedfrompage3) [ Operations 13. Troubleshooting ] nErrors at Power On
Theerrorsshownbelowmayoccurinthefaultdiagnosiswhenthepoweristurnedon.(FordetailsofSetpointdisplayandinput/outputactionwheneacherroroccurs,seeUser’sManual.
PV display
(Operation
Display)
Setpoint display
(Operation Display)
Status indicator
(Operation Display)
Parameter that displays error
details Error description Cause and diagnosis Remedy
Indication off Indication off — — FaultyMCURAM/MCUROM MCURAM/MCUROMarefailed. Faulty.
Contactusforrepair.
ERR
SYS-----
—
— System data error System data is corrupted. Faulty.
Contactusforrepair.
PAR0004
(foruserdefaultvalueerroronly)
Setupparameter(PA.ER)
User(parameter)defaultvalue
error
Userparameteriscorrupted.
Initializedtofactorydefaultvalue.
Checkandreconguretheinitialized
settingparameters.Errorindicationis
erased when the power is turned on
again.
PAR0010
(forsetupparametererroronly)
Setup parameter error Setup parameter data is corrupted.
Initializedtouserdefaultvalue.
PAR0020
(foroperationparametererroronly)
Operationparametererror Operationparameterdataiscorrupted.
Initializedtouserdefaultvalue.
PAR0040
(forprogrampatternerroronly)
Programpatternerror Programpatterndataiscorrupted.
Allprogrampatternsaredeleted.
SLOT0017
(0017:Erroroccurstoall
hardwareofE1toE4-terminal
areas.)
Setupparameter(OP.ER)
Nonrespondinghardwareof
extendedfunction(E1toE4-
terminalareas)
Inconsistence of system data and
hardwareofextendedfunction.
Nonrespondingcommunicationbetween
hardwareofextendedfunction(E1toE4-
terminalareas).
Faulty.
Contactusforrepair.
Normal
indication Normalindication
Rightmostdecimalpoint
onPVdisplayblinks. Setupparameter(PA.ER)
Calibrationvalueerror
Initializedtocalibrateddefaultvaluebecause
ofcorruptedfactorydefaultvalue.
Faulty.
Contactusforrepair.
Rightmostdecimalpoint
onSymboldisplayblinks.
FaultyFRAM Datawriting(storing)toFRAMisimpossible.
Normal
indication Normalindication LADDERlampblinks Setupparameter(LA.ER) Corruptedladderprogram Ladderprogramiscorrupted.
Operateswithoutladderprogram. Downloadtheladderprogramagain.
Normal
indication
0.00000000
(Decimalpointontheleftof
theSymboldisplayblinks)
—Setupparameter(OP.ER) Userproleerror Userproleiscorrupted. Downloadtheuserproleagain.
[ Operations 13. Troubleshooting ] nErrors during Operation
Theerrorsshownbelowmayoccurduringoperation.(Forinput/outputactionwheneacherroroccurs,seeUser’sManual.
PV display
(Operation
Display)
Setpoint display
(Operation Display)
Status indicator
(Operation Display)
Parameter that displays
error details Error description Cause and diagnosis Remedy
AD.ERR Normalindication(Note) —Setupparameter(AD1.E)
AnaloginputterminalADCerror
•PVinput
•RSPinput(E1-terminalarea)
•AIN2input(E2-terminalarea)
•AIN4input(E4-terminalarea)
AnaloginputterminalADvalueerror Faulty.
Contactusforrepair.
RJC.E
(DisplaysRJC.
EandPV
alternately.)
Normalindication(Note) —Setupparameter(AD1.E)
UniversalinputterminalRJCerror
•PVinput
•RSPinput(E1-terminalarea)
UniversalinputterminalRJCerror
Faulty.
Contactusforrepair.
SettheparameterRJCtoOFFtoerase
error indication.
B.OUT Normalindication(Note) —
Setupparameter(AD1.E)
Analoginputterminalburnouterror
•PVinput
•RSPinput(E1-terminalarea)
•AIN2input(E2-terminalarea)
•AIN4input(E4-terminalarea)
Analoginputterminalsensorburnout
Checkwiringandsensor.
Errorindicationiserasedinnormal
operation.
Setupparameter(PV1.E/PV2.E) PVinputburnouterror(Loop1,
Loop2) BurnoutofanaloginputconnectedtoPV
Checkwiringandsensorofconnected
analoginputterminals.
Errorindicationiserasedinnormal
operation.
OVER
-OVER Normalindication —Setupparameter(PV1.E/PV2.E)
PVinputover-scale
PVinputunder-scale
(PVvaluesoutof-5to105%)(Loop
1,Loop2)
PVinputisoutof-5to105%.Alsooccurs
whenthedataoutofrangewhichisthe
ladder calculation result is input.
Checkanaloginputvalueorladder
program.
Normal
indication Normalindication —Setupparameter(PV1.E) RSPinputburnouterror(Loop1) BurnoutofanaloginputconnectedtoRSP Checkwiringandsensor.Error
indication is erased in normal operation.
Normal
indication RSPB.OUT —Setupparameter(PV1.E) BurnouterrorwhenRSPinputis
usedforcontrol(Loop1)
BurnoutofanaloginputconnectedtoRSP
whenRSPisusedforcontrolcomputation
Checkwiringandsensor.Error
indication is erased in normal operation.
Normal
indication OUT----- —Setupparameter(AD2.E) Feedbackinputresistor/current
burnout Feedbackinputburnout
Checkwiringoffeedbackinputresistor/
current.Errorindicationiserasedin
normal operation.
Normal
indication
Normalindication LADDERlampblinks Setupparameter(LA.ER)
Laddercalculationoverow Floatingpointcomputationforladder
calculationisinnite. Checktheladderprogram.
Loadfactorover100%
Computationdoesnotendwithinthe
controlperiod.(Whentheloadfactoris
100%ormore,andthecomputationdoes
notendwithinthecontrolperiod.)
Changethecontrolperiodorreduce
thenumberofstepsfortheladder
program.
Loadfactorover200%
(Forcedend)
Computationdoesnotendwithinthecontrol
period(loadfactoris200%ormore).
Changethecontrolperiodorreducethe
numberofstepsfortheladderprogram.
Ladderprogramerror Ladderprogramiscorrupted.
Downloadtheladderprogramagain.If
the error indication is still not erased,
thereisafault.Contactusforrepair.
0.00000000
(Decimalpointontheleftof
theSymboldisplayblinks)
—Setupparameter(OP.ER) Peer-to-peercommunicationerror Peer-to-peercommunicationerror
Checkthatthetargetdevicesare
connected correctly.
Recoveryatnormalreceipt.
AT.E Normalindication —Setupparameter(PV1.E/PV2.E) Auto-tuningtime-out
(Loop1,Loop2)
Auto-tuningdoesnotendevenwhen24
hourshaveelapsedafterthestartoftuning.
Checktheprocess.Holddownanykeyto
erase the error indication
VAT.E Normalindication —Setupparameter(AD2.E) Valvepositionautomatic
adjustmenterror
Fully-closedvalvepositionisequaltoorlarger
thanthefully-openvalvepositionafterautomatic
valvepositionadjustmentisperformed.
Checkwiringandvalve.Holddownany
key to erase the error indication.
Normal
indication
0.00000000
(Decimalpointontheleftof
theSymboldisplayblinks)
—Setupparameter(OP.ER) Communicationerror
(RS-485communication)
Framingparityerror
Bufferoverow
Inter-charactertime-out
Checksumerror(PClinkcommunicationwith
checksum)
CRCcheckerror(Modbus/RTU)
LRCcheckerror(Modbus/ASCII)
Checkthecommunicationparameters.
Recoveryatnormalreceipt.
Holddownanykeytostopblinking.
Normal
indication
0.00000000
(Decimalpointontheleftof
theSymboldisplayblinks)
—Setupparameter(OP.ER) Userproleerror Userproleiscorrupted. Downloadtheuserproleagain.
Normal
indication Normalindication
Rightmostdecimalpointon
Symboldisplayblinks.
Setupparameter(PA.ER) FaultyFRAM Writing(storing)datatoFRAMisimpossible. Faulty.Contactusforrepair.
Undened Undened — — FaultyMCU/DCU
(ROM/RAMerror,corrupted) MCU/DCUiscorrupted. Faulty.Contactusforrepair.
Note:WhenanerroroccursininputshowninAnaloginputdisplay(Operationdisplay),SetpointdisplayshowsthesamesymbolasthePVdisplay.

IM 05P02C41-15EN page 5/14
Contents
1. NamesandFunctionsofDisplayParts
2. Setup Procedure
3. QuickSettingFunction(SettingofInputandOutput)
4.
AdjustingValvePositionAutomatically(foraPositionProportionalTypeControllerOnly)
5. SettingAlarmType
6. SettingAlarmSetpoint
1. Names and Functions of Display Parts
(2) + (3) + (4) : Setpoint display
(1)
(9)
(2)
(10)
(11)
(12)
(13)
(4)
(3)
(5)
(6)
(7)
(8)
No.ingure Name Description
(1) PVdisplay
(whiteorred)
DisplaysPV.
Displaysanerrorcodeifanerroroccurs.
DisplaysthescrollingguideintheMenuDisplayandParameter
SettingDisplaywhentheguidedisplayON/OFFissettoON.
(2)
Groupdisplay(pattern
number)
(green)
1to30representpatternnumbersintheOperationDisplay.
Displaysagroupnumber(1to8orR)andterminalarea(E1toE4)
intheParameterSettingDisplay.
(3) Symboldisplay(orange) Displaysaparametersymbol.
(4) Datadisplay(orange) Displaysaparametersetpointandmenusymbol.
(5)
Bar-graphdisplay
(event,alarm)
(orange)
DisplaystheeventstatusandthesegmentpositionintheOperation
Display.(Defaultvalues:Timeeventstatus,Alarmstatus)
Displayscontroloutputvalue(OUT)andmeasuredinputvalue(PV).
Thedatatobedisplayedcanbesetbytheparameter.
(6) Eventindicator
(orange)
LitwhenthePVeventsoccur.
Eventdisplayscanbesetbytheparameter.
(7) Keynavigationindica-
tor(green)
LitorblinkswhentheUp/DownorLeft/Rightarrowkeyoperation
ispossible.
(8) Parameterdisplaylevel
indicator(green)
Displaysthesettingconditionsoftheparameterdisplaylevelfunc-
tion.
Parameter display level EASY PRO
Easysettingmode Lit Unlit
Standardsettingmode Unlit Unlit
Professionalsettingmode Unlit Lit
(9) Programmonitor
(green)
Displaysthestatusofincrement,constancy,anddecrementofthe
programsetpoint.
:Litwhenaprogramsetpointisincreasing.
:Litwhenaprogramsetpointisconstant.
:Litwhenaprogramsetpointisdecreasing.
(10) Status indicator
(greenandred)
Displaystheoperatingconditionsandcontrolstatus.
Indicator Description
HLD Litwheninholdmode(HLD).
CAS Litwhenincascademode(CAS).
PRG
Litwheninprogramoperationmode(PRG).
LitwhiletheStartingtimeofprogramoperation
(S.TM)isavailable.
RST Litwheninresetmode(RST).
MAN Litwheninmanualmode(MAN).
Blinksduringauto-tuning.
(11) Securityindicator(red) Litifapasswordisset.Thesetupparametersettingsarelocked.
(12) Ladderoperation
indicator(green)
Litwhiletheladderprogramoperationisexecuted.
(13)
Loop2indicator
(LP2lamp)
(green)
LitwhenthecontrolmodeisCascadecontrol.
IntheOperationDisplay,theLP2lampislitwhiletheLoop-2data
is displayed on Setpoint display.
IntheParameterSettingDisplay,theLP2lampindicatesthe
loopofdisplayedmenusymbolorparametersymbol.TheLP2
lampislitwhiletheLoop-2menusymbolorparametersymbolis
displayed.
(4)
(5)
(1)
(2)
(3)
No.ingure Name Description
(1) DISPLAYkey
UsedtoswitchtheOperationDisplays.
PressthekeyintheOperationDisplaytoswitchtheprovided
OperationDisplays.
PressthekeyintheMenuDisplayorParameterSettingDisplay
toreturntotheOperationDisplay.
(2) PARAMETERkey
Holddownthekeyfor3secondstomovetotheOperation
ParameterSettingDisplay.
HolddownthekeyandtheLeftarrowkeysimultaneouslyfor3
secondstomovetotheSetupParameterSettingDisplay.
PressthekeyintheParameterSettingDisplaytoreturntothe
MenuDisplay.Pressthekeyoncetocanceltheparameterset-
ting(setpointisblinking).
(3)
SET/ENTERkey
Up/Down/Left/Right
arrow keys
SET/ENTERkey
PressthekeyintheMenuDisplaytomovetotheParameter
SettingDisplayoftheMenu.PressthekeyintheParameter
SettingDisplaytotransfertotheparametersettingmode
(setpointisblinking),andtheparametercanbechanged.
Pressthekeyduringparametersettingmodetoregisterthe
setpoint.
Up/Down/Left/Rightarrowkeys
PresstheLeft/RightarrowkeysintheMenuDisplaytoswitch
theDisplays.
PresstheUp/Down/Left/RightarrowkeysintheParameter
SettingDisplaytoswitchtheDisplays.
PresstheUp/Downarrowkeysduringparametersettingmode
(setpointisblinking)tochangeasetpoint.
PresstheLeft/Rightarrowkeysduringparametersettingmode
(setpointisblinking)tomovebetweendigitsaccordingtotheparameter.
(4) Light-loaderinterface
Itisthecommunicationinterfacefortheadaptercableusedwhen
settingandstoringparametersfromaPC.TheLL50AParameter
SettingSoftware(soldseparately)isrequired.
(5)
RUNkey
RSTkey
MODEkey
PTNkey
RUNkey:PresstheRUNkeyfor1secondwhileanoperation
displayisshownstartstheprogrampatternoperation.
RSTkey:PresstheRSTkeyfor1secondwhileanoperation
displayisshownstopstheprogrampatternoperation.
MODEkey:PresentsadisplayforswitchingbetweentheHOLD,
ADVANCE,PROG,RESET,LOCAL,REMOTEand
AUTO/MAN.Inordertochangetheoperationmode,
presstheSET/ENTERkeywhilethesetpointisblinking.
PTNkey:Aprogrampatternnumbercanbeselectedduringthe
operationexcepttheprogrampatternoperation.(The
programpatternnumberdisplayedontheGroupdisplay
blinks.)WhenthePTNkeyispressedwhiletheprogram
patternnumberisblinking,theblinkingstops.
Userscanassignfunctionstothekeyusingparameters.
Note: Thecommunicationconnector(maintenanceport)forLL50AParameterSettingSoftwareis
on the top of the unit.
2. Setup Procedure
ThefollowingowchartshowsthesetupprocedureforUP55A.
Install and wire a controller.
Monitoring and control of regular operations
Adjust PID using auto-tuning or manually for PID control.
Other setup
Operation
NO
NO NO
YES
YES YES
Control mode: Single-loop control only
Set the other parameters as needed.
Programming Set the program pattern.
PID tuning
Input setup
Output setup
Installation
and wiring
Power ON
Control mode setup
Control type setup
Control type setup
Input/output setup
Valve position
adjustment
Use
Quick setting
function?
Position
proportional
type?
Position
proportional
type?
For Position proportional type
3. Quick Setting Function (Setting of Input and Output)
TheQuicksettingfunctionisafunctiontoeasilysetthebasicfunctionofthecontrol-
ler.
TurnonthecontrollertostarttheQuicksettingfunction.
Thisfunctionallowsyoutoeasilysetthecontroltype,input,andoutput,andquickly
start the control action.
Theitems(parameters)tobesetbyQuicksettingfunctionareasfollows.
(1)Controltype(PIDcontrol,Heating/coolingcontrol,etc.)
(2)Inputfunction(PVinputtype,range,scale(atvoltageinput),etc.)
(3)Outputfunction(controloutputtypeandcycletime)
Afterturningonthecontroller,rstdecidewhetherornottousetheQuicksettingfunc-
tion.
TheQuicksetting functioncan beusedonly whenthecontrol modeisSingle-loop
control.Forothercontrolmodes,setthefunctionswithout using the Quicksetting
function.
Operation in Initial Display
· PresstheSET/ENTERkeywhileYESisdisplayedtostarttheQuicksettingfunction.
· IfyouchangeYEStoNOandpresstheSET/ENTERkey,OperationDisplay will
appearwithoutstartingtheQuicksettingfunction.
Operation
Guide
Initial Settings
This operation guide describes basic settings and operations of the UP55A.
For details of each function, see User’s Manual.
The scrolling guide is displayed on PV display in the Parameter Setting Display.
This guide can be turned on/off with the MODE key.
UP55A
Program Controller
Operation Guide for Single-loop Control
Operation for Setting
· Toselecttheparametersettingdisplayedastheinitialvalue,presstheDownarrow
keytomovetothenextparameter.
· Tochangeandset theparametersetting, presstheSET/ENTER keytostartthe
setpointblinking.Theblinkingstateallowsyoutomakechanges(settingmode).
UsetheUp/Down/Left/Rightarrowkeystochangethesetpoint.PresstheSET/EN-
TERkeytoregisterthesetting.
■Making Settings Using Quick Setting Function
Example: SettingtoPIDcontrol,thermocoupletypeK(rangeof0.0to
500.00C), and current control output
Forthedetailedprocedureandswitchingofdisplays,see "Flow of Quick Setting
Function"below.Fortheparameterstoset,seethenextpage.
(1)PresstheSET/ENTERkeywhileYESforQSM(Quicksettingmode)isdisplayed.
(2)Setthecontroltypeparameter(CNT)toPID(PIDcontrol).
(3)SetthePVinputtypeparameter(IN)toK1(-270.0to1370.00C).
(4)SetthePVinputunitparameter(UNIT)toC(DegreeCelsius).
(5)SetthemaximumvalueofPVinputrangeparameter(RH)to500.0.
(6)SettheminimumvalueofPVinputrangeparameter(RL)to0.0.
(7)Settheoutputtypeselectionparameter(OT)toOUTterminals(current).
(8)Finally,EXITisdisplayed.ChangeNOtoYESandpresstheSET/ENTERkeyto
completethesetup.OperationDisplayappears.
■ FlowofQuickSettingFunction
InQuicksettingmode,theparameterguideappearsonPVdisplay.
Thisguidecanbeturnedon/offwiththeMODEkey.
First, the control type parameter
(CNT) is displayed.
Initial value: PID (PID control)
H/C (Heating/cooling control) for
Heating/cooling type unit.
The PV input type
parameter (IN) is
displayed.
Initial value: OFF
OFF blinks.
Blinking allows you to
change the setting.
K1 is displayed.
K1 has been registered.
The last digit of the upper limit value blinks.
The parameter RH (maximum
value of PV input range) has been
changed to 500.0.
The setpoint for the parameter
RH has been registered.
The PV input unit parameter
(UNIT) is displayed.
Initial value: C (Degree
Celsius)
Press the SET/ENTER key
while YES is displayed to start
the Quick setting. Select NO with the Down
arrow key and press the
SET/ENTER key.
Select NO to return to
the Operation Display.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up arrow key.
The upper limit value of the
setting range is displayed for the
parameter RH (maximum value
of PV input range).
Change the setpoint using the Up/Down
arrow keys to increase and decrease the
value and the Left/Right arrow keys to
move between digits.
Finally, EXIT is displayed.
Press the SET/ENTER key to swtich to the setting mode.
Change NO to YES and press the SET/ENTER key to
complete the setup of the basic function.
Operation Display appears.
The Quick setting function continues in the NO state.
Displays the measured
input value (PV).
Displays the starting
target setpoint (SSP).
Follow the same procedure to set RL to 0.0 and
OT to 00.02.
Set other parameters as needed.
Quick setting starts
Power-on
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
12.
7.
[YES]
Operation Display
[NO]
First, the control type parameter
(CNT) is displayed.
Initial value: PID (PID control)
H/C (Heating/cooling control) for
Heating/cooling type unit.
The PV input type
parameter (IN) is
displayed.
Initial value: OFF
OFF blinks.
Blinking allows you to
change the setting.
K1 is displayed.
K1 has been registered.
The last digit of the upper limit value blinks.
The parameter RH (maximum
value of PV input range) has been
changed to 500.0.
The setpoint for the parameter
RH has been registered.
The PV input unit parameter
(UNIT) is displayed.
Initial value: C (Degree
Celsius)
Press the SET/ENTER key
while YES is displayed to start
the Quick setting. Select NO with the Down
arrow key and press the
SET/ENTER key.
Select NO to return to
the Operation Display.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up arrow key.
The upper limit value of the
setting range is displayed for the
parameter RH (maximum value
of PV input range).
Change the setpoint using the Up/Down
arrow keys to increase and decrease the
value and the Left/Right arrow keys to
move between digits.
Finally, EXIT is displayed.
Press the SET/ENTER key to swtich to the setting mode.
Change NO to YES and press the SET/ENTER key to
complete the setup of the basic function.
Operation Display appears.
The Quick setting function continues in the NO state.
Displays the measured
input value (PV).
Displays the starting
target setpoint (SSP).
Follow the same procedure to set RL to 0.0 and
OT to 00.02.
Set other parameters as needed.
Quick setting starts
Power-on
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
12.
7.
[YES]
Operation Display
[NO]

IM 05P02C41-15EN page 6/14
■ Parameterstobeset
Control Type
Parameter Symbol Name of Parameter Setting Range
CNT Controltype
PID:PIDcontrol
ONOF:ON/OFFcontrol(1pointofhysteresis)
ONOF2:ON/OFFcontrol(2pointsofhysteresis)
H/C:Heating/coolingcontrol
Note: Somesetpointsmaynotbedisplayeddependingonthemodelandsuffixcodes.
Input Function
Parameter Symbol Name of Parameter Setting Range
IN PVinputtype
OFF:Disable
K1:-270.0to1370.00C/-450.0to2500.0 0F
K2:-270.0to1000.00C/-450.0to2300.0 0F
K3:-200.0to500.00C/-200.0to1000.0 0F
J:-200.0to1200.00C/-300.0to2300.0 0F
T1:-270.0to400.00C/-450.0to750.0 0F
T2:0.0to400.00C/-200.0to750.0 0F
B:0.0to1800.00C/32to3300 0F
S:0.0to1700.00C/32to3100 0F
R:0.0to1700.00C/32to3100 0F
N:-200.0to1300.00C/-300.0to2400.0 0F
E:-270.0to1000.00C/-450.0to1800.0 0F
L:-200.0to900.00C/-300.0to1600.0 0F
U1:-200.0to400.00C/-300.0to750.0 0F
U2:0.0to400.00C/-200.0to1000.0 0F
W:0.0to2300.00C/32to4200 0F
PL2:0.0to1390.00C/32.0to2500.0 0F
P2040:0.0to1900.00C/32to3400 0F
WRE:0.0to2000.00C/32to3600 0F
JPT1:-200.0to500.00C/-300.0to1000.0 0F
JPT2:-150.00to150.000C/-200.0to300.0 0F
PT1:-200.0to850.00C/-300.0to1560.0 0F
PT2:-200.0to500.00C/-300.0to1000.0 0F
PT3:-150.00to150.000C/-200.0to300.0 0F
0.4-2V:0.400to2.000V
1-5V:1.000to5.000V
4-20:4.00to20.00mA
0-2V:0.000to2.000V
0-10V:0.00to10.00V
0-20:0.00to20.00mA
-1020:-10.00to20.00mV
0-100:0.0to100.0mV
UNIT PVinputunit -:Nounit,C:DegreeCelsius
-:Nounit,--:Nounit,---:Nounit,F:DegreeFahrenheit
RH Maximumvalueof
PVinputrange
Dependsontheinputtype.
-Fortemperatureinput-
Setthetemperaturerangethatisactuallycontrolled.
(RL<RH)
-Forvoltage/currentinput-
Settherangeofavoltage/currentsignalthatisapplied.
Thescaleacrosswhichthevoltage/currentsignalis
actuallycontrolledshouldbesetusingthemaximumvalue
ofinputscale(SH)andminimumvalueofinputscale(SL).
(Inputisalways0%whenRL=RH.)
RL Minimumvalueof
PVinputrange
SDP
PVinputscale
decimal point
position
0:Nodecimalplace
1:Onedecimalplace
2: Two decimal places
3: Three decimal places
4: Four decimal places
SH Maximumvalueof
PVinputscale -19999to30000,(SL<SH),|SH-SL|≤30000
SL Minimumvalueof
PVinputscale
Note1:SDP,SH,andSLaredisplayedonlyforvoltage/currentinput.
Note2:W:W-5%Re/W-26%Re(HoskinsMfg.Co.),ASTME988
Output Function
Parameter Symbol Name of Parameter Setting Range
OT
Outputtypeselection
Uppertwodigits
Lowertwodigits
ControloutputorHeating-
sidecontroloutput(Lower
twodigits)
00:OFF
01:OUTterminals(voltage
pulse)
02:OUTterminals(current)
03:OUTterminals(relay/
triac)
04:OUT2terminals(voltage
pulse)
05:OUT2terminals(current)
06:OUT2terminals(relay/
triac)
Cooling-sidecontroloutput
(Uppertwodigits)
00:OFF
01:OUTterminals(voltage
pulse)
02:OUTterminals(current)
03:OUTterminals(relay/
triac)
04:OUT2terminals(voltage
pulse)
05:OUT2terminals(current)
06:OUT2terminals(relay/
triac)
CT
Controloutputcycle
time
Heating-sidecontrol
output cycle time
(inHeating/cooling
control)
0.5to1000.0s
CTc
Cooling-sidecontrol
output cycle time
4. Adjusting Valve Position Automatically
(for a Position Proportional Type Controller Only)
Thefollowingoperatingproceduredescribeshowtoinputfeedbacksignalsfromthe
controlvalveandadjustthefully-openandfully-closedpositionsofthecontrolvalve
automatically.Thefully-openandfully-closedpositionsofthevalvecanbeadjusted
automaticallybyinputtingfeedbacksignalsfromthevalve.Toadjustthevalveposi-
tion,youneedtocarryouttheconnectionandbringthecontrollerintomanualmode.
Fortheconnection,see“6.TerminalWiringDiagrams”in"InstallationandWiring",
andforthemanualmode,see“5.SwitchingbetweenAUTOandMAN”in"Opera-
tions."Theautomaticadjustmentcanbedoneinprogrampatternoperation,local
operation, and remote operation.
CTL menu is displayed.
＋
OUT menu is displayed.
OFF blinks.
1.
2.
3.
4.
5.
6.
7.
Show the Operation Display.
MAN
is lit
* When a password is set, PASS is displayed.
If the correct password is not entered, setup
parameters cannot be changed.
Hold down the keys for 3 seconds.
Press the Right arrow key until OUT menu
appears.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter V.AT (automatic valve
position adjustment) is displayed.
Press the Up arrow key.
ON is displayed.
Blinks during the change.
ON has been registered and the automatic
adjustment of the valve position starts.
V.AT blinks during the automatic
adjustment.
After the adjustment is completed, press
the DISPLAY key or DISP key once to
return to the Operation Display.
● When the adjustment is completed normally, the indication
automatically returns to OFF.
● When VAT.E appears on PV display, it indicates an error.
Check the wiring for feedback input and perform the automatic
adjustment again. To perform a valve adjustment manually, see
User’s Manual.
5. Setting Alarm Type
Thefollowingoperatingprocedureshowsanexampleofchangingthealarm-1type
(factorydefault:PVhighlimitalarm)toPVlowlimitalarm(setpoint:02).(These
alarmsworkirrespectiveoftheoperationmode.)
MODE menu is displayed.
ALRM menu is displayed.
1.
2.
3.
4.
5.
6.
Symbol
Show the Operation Display.
Hold down the key for 3 seconds.
Press the Right arrow key until ALRM menu appears.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter AL1 (alarm-1 type) is
displayed.
The last digit of the setpoint blinks.
Change the setpoint using the Up/Down arrow keys
to increase and decrease the value and the
Left/Right arrow keys to move between digits.
The alarm-1 type setpoint 02 (PV low limit) is
registered.
After the setup is completed, press the DISPLAY
key once to return to the Operation Display.
Stand-by action
Energized/De-energized
Latch action
● To change the alarm type, change the last 2 digits of the
5-digit value.
● Stand-by action and excitation are turned on or off by
selecting 1 or 0. (See “Setting Display of Alarm Type.”)
● For the latch action, see User’s Manual.
Press the Up/Down arrow keys to display the
parameter needs to be changed.
MODE menu is displayed.
ALRM menu is displayed.
1.
2.
3.
4.
5.
6.
Symbol
Show the Operation Display.
Hold down the key for 3 seconds.
Press the Right arrow key until ALRM menu appears.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter AL1 (alarm-1 type) is
displayed.
The last digit of the setpoint blinks.
Change the setpoint using the Up/Down arrow keys
to increase and decrease the value and the
Left/Right arrow keys to move between digits.
The alarm-1 type setpoint 02 (PV low limit) is
registered.
After the setup is completed, press the DISPLAY
key once to return to the Operation Display.
Stand-by action
Energized/De-energized
Latch action
● To change the alarm type, change the last 2 digits of the
5-digit value.
● Stand-by action and excitation are turned on or off by
selecting 1 or 0. (See “Setting Display of Alarm Type.”)
● For the latch action, see User’s Manual.
Press the Up/Down arrow keys to display the
parameter needs to be changed.
Hysteresis
Alarm setpoint PV, RSP, AIN2
or AIN4
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation
setpoint
PV
Hysteresis Hysteresis
Open
(unlit)
Closed
(lit)
SP or Target SP
PV
Deviation setpoint
Hysteresis
- -
SP or Target SP
PV
Hysteresis Hysteresis
Deviation
setpoint
Open
(unlit)
SP or
Target SP
Alarm setpoint
Hysteresis
SP or
Target SP
Hysteresis
Alarm setpoint
Alarm setpoint Output
Hysteresis
Closed
(lit)
Hysteresis
Alarm setpoint
Output
Alarm setpoint
Hysteresis
PV, RSP, AIN2
or AIN4
Hysteresis
Alarm setpoint PV, RSP, AIN2
or AIN4
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation
setpoint
PV
Hysteresis Hysteresis
SP or Target SP
PV
Deviation setpoint
Hysteresis
SP or Target SP
PV
Hysteresis Hysteresis
Deviation
setpoint
Closed
(unlit)
SP or
Target SP
Alarm setpoint
Hysteresis
SP or
Target SP
Hysteresis
Alarm setpoint
Alarm setpoint
Hysteresis
PV, RSP, AIN2
or AIN4
Alarm setpoint Output
Hysteresis
Hysteresis
Alarm setpoint
Output
Setting Display of Alarm Type Stand-by Action
Energized (0) / De-energized (1)
Alarm type
Without (0) or With (1)
Stand-by action
Latch action (0/1/2/3/4)
See User’s Manual.
PV low limit
alarm setpoint
Treated
as normal
ºC
Power-on Time
The alarm output does not turn on
in this region even if the PV valule
is below PV low limit alarm setpoint.
Normal Abnormal
The alarm output
turns on.
No alarm (00)
Alarm Action (De-energized)
PV high limit (01)
Analog input PV high limit (19)
Analog input RSP high limit (21)
Analog input AIN2 high limit (23)
Analog input AIN4 high limit (25)
PV low limit (02)
Analog input PV low limit (20)
Analog input RSP low limit (22)
Analog input AIN2 low limit (24)
Analog input AIN4 low limit (26)
SP high limit (03)
Target SP high limit (09)
SP low limit (04)
Target SP low limit (10)
Deviation high limit (05)
Target SP deviation high
limit (11)
Deviation low limit (06)
Target SP deviation low limit (12)
Deviation high and low
limits (07)
Target SP deviation high and
low limits (13)
Deviation within high and low
limits (08)
Target SP deviation within high
and low limits (14)
Control output high limit (15)
Cooling-side control output
high limit (17)
Control output low limit (16)
Cooling-side control output
low limit (18)
Feedback input high limit (27)
Feedback input low limit (28)
PV velocity (29)
Fault diagnosis alarm (30)
FAIL (31)
Alarm Type (Alarm Setpoint) Alarm Action (Energized)
Open
(unlit)
Open
(unlit)
Open
(lit)
Closed
(lit) Open (unlit)Open
(lit)Closed (unlit)
Closed
( unlit )
Open
(lit)
Closed
(unlit) Closed
(unlit)
Open
(lit)
Open
(lit)
Closed
(lit) Closed (lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Burnout of PV input, RSP remote input, or AIN2/AIN4 auxiliary
analog input. ADC failure, RJC error.
For the factory default, the contact output is turned ON in normal operation,
OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF
Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp.
Note 2: Positive setpoint, Negative setpoint
Hysteresis
Alarm setpoint PV, RSP, AIN2
or AIN4
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation
setpoint
PV
Hysteresis Hysteresis
Open
(unlit)
Closed
(lit)
SP or Target SP
PV
Deviation setpoint
Hysteresis
- -
SP or Target SP
PV
Hysteresis Hysteresis
Deviation
setpoint
Open
(unlit)
SP or
Target SP
Alarm setpoint
Hysteresis
SP or
Target SP
Hysteresis
Alarm setpoint
Alarm setpoint Output
Hysteresis
Closed
(lit)
Hysteresis
Alarm setpoint
Output
Alarm setpoint
Hysteresis
PV, RSP, AIN2
or AIN4
Hysteresis
Alarm setpoint PV, RSP, AIN2
or AIN4
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation
setpoint
PV
Hysteresis Hysteresis
SP or Target SP
PV
Deviation setpoint
Hysteresis
SP or Target SP
PV
Hysteresis Hysteresis
Deviation
setpoint
Closed
(unlit)
SP or
Target SP
Alarm setpoint
Hysteresis
SP or
Target SP
Hysteresis
Alarm setpoint
Alarm setpoint
Hysteresis
PV, RSP, AIN2
or AIN4
Alarm setpoint Output
Hysteresis
Hysteresis
Alarm setpoint
Output
Setting Display of Alarm Type Stand-by Action
Energized (0) / De-energized (1)
Alarm type
Without (0) or With (1)
Stand-by action
Latch action (0/1/2/3/4)
See User’s Manual.
PV low limit
alarm setpoint
Treated
as normal
ºC
Power-on Time
The alarm output does not turn on
in this region even if the PV valule
is below PV low limit alarm setpoint.
Normal Abnormal
The alarm output
turns on.
No alarm (00)
Alarm Action (De-energized)
PV high limit (01)
Analog input PV high limit (19)
Analog input RSP high limit (21)
Analog input AIN2 high limit (23)
Analog input AIN4 high limit (25)
PV low limit (02)
Analog input PV low limit (20)
Analog input RSP low limit (22)
Analog input AIN2 low limit (24)
Analog input AIN4 low limit (26)
SP high limit (03)
Target SP high limit (09)
SP low limit (04)
Target SP low limit (10)
Deviation high limit (05)
Target SP deviation high
limit (11)
Deviation low limit (06)
Target SP deviation low limit (12)
Deviation high and low
limits (07)
Target SP deviation high and
low limits (13)
Deviation within high and low
limits (08)
Target SP deviation within high
and low limits (14)
Control output high limit (15)
Cooling-side control output
high limit (17)
Control output low limit (16)
Cooling-side control output
low limit (18)
Feedback input high limit (27)
Feedback input low limit (28)
PV velocity (29)
Fault diagnosis alarm (30)
FAIL (31)
Alarm Type (Alarm Setpoint) Alarm Action (Energized)
Open
(unlit)
Open
(unlit)
Open
(lit)
Closed
(lit) Open (unlit)Open
(lit)Closed (unlit)
Closed
( unlit )
Open
(lit)
Closed
(unlit) Closed
(unlit)
Open
(lit)
Open
(lit)
Closed
(lit) Closed (lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Closed
(lit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(unlit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Open
(lit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Closed
(unlit)
Burnout of PV input, RSP remote input, or AIN2/AIN4 auxiliary
analog input. ADC failure, RJC error.
For the factory default, the contact output is turned ON in normal operation,
OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF
Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp.
Note 2: Positive setpoint, Negative setpoint
NotethattheSPinreset-modeisSSP(Startingtargetsetpoint).
6. Setting Alarm Setpoint
Thefollowingoperatingprocedureshowsanexampleofsettingthealarm-1setpoint
to180.0.(Thesealarmsworkirrespectiveoftheoperationmode.)
Beforesettingthealarmsetpoint,checkthealarmtype.
Tochangethealarmtype,see“5.SettingAlarmType.”
Display the parameter that need to
be changed.
Blinks during the change.
1.
2.
3.
4.
5.
6.
Show the Operation Display.
Display MODE menu with the same procedure as described in
Setting Alarm Type.
Press the Right arrow key.
AL menu is displayed.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter A1 is displayed.
A1 to A8 represent the alarm-1 to -8
setpoints.
Each parameter can be changed in the
Parameter Setting Displays of alarms using
arrow keys.
Up/Down arrow keys: changing parameters
The setpoint has been registered.
After the setup is completed, press
the DISPLAY key once to return to
the Operation Display.
Change the setpoint using the Up/Down
arrow keys to increase and decrease the
value and the Left/Right arrow keys to
move between digits.

IM 05P02C41-15EN page 7/14
Contents
1. OverviewofProgramPatterns
2. CreatingProgramPatterns
3. ProgramPatternSetupCharts
1. Overview of Program Patterns
Theprogrammingexamplegivenheredemonstrateshowto do the tasksoutlined
below.
1) Program the controller to start program operation at 50.0°C and raise the
temperature up to 100.0°C in 50 minutes.
2) When the temperature reaches 100.0°C, keep it at this level for 30 minutes.
3) Raise the temperature up to 200.0°C in 60 minutes.
4) When the temperature reaches 200.0°C, keep it at this level for 30 minutes.
5) Lower the temperature to 50.0°C in 50 minutes.
6) When the temperature reaches 50.0°C, keep it at this level for 30 minutes.
PVinputrangesarefollowing:
MaximumvalueofPVinputrange:250.0°C
MinimumvalueofPVinputrange:0.0°C
PVinputunit:C
ZonePIDselection(ZON):SegmentPIDselection(0)
Segmentsettingmethod(SEG.T):Segmenttimesetting(TIME)
Programtimeunit(TMU):hour.minute(HH.MM)
Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 Seg.6
321
PV event 1
Segment time
TIME
Segment PID number
S.PIDN
100.0ºC
50.0ºC
200.0ºC
Time event 1
Time event 2
4 5 6
60 min.30 min.50 min. 30 min. 50 min. 30 min. Time
Setpoint
TSP
TSP
TSP
The display symbols of the parameters, TSP (Final target setpoint), TIME (Segment
time setting), and S.PID (Segmet PID number selection) are the same in each
segment. However, the segment can be recognized by the number displayed on the
Symbol display.
TSP
SSP
TSP
Dev. high (5ºC) PV high (110ºC)
On
On On On
OnOff
Off Off Off
Off Off Off Off OffOn
Dev. high (5ºC)
PV high (210ºC) Dev. low (5ºC) PV low (10ºC)
SeeUser'sManualfortheWaitandRepeatactions, Zone PID, Startofprogram
operation(Startcode),Changingoperationmodeat segment switching(Junction
code),Localmode,andRemotemode.
Operation
Guide
Programming
UP55A
Program Controller
Operation Guide for Single-loop Control
This operation guide describes basic program settings of the UP55A.
For details of each function, see User’s Manual.
The scrolling guide is displayed on PV display in the Parameter Setting Display.
This guide can be turned on/off with the MODE key. (The scrolling guide is OFF when
displaying the Program parameter setting display first.)
2. Creating Program Patterns
Thefollowingoperatingproceduredescribesan example ofcreatingtheprogram
discussedin“1.OverviewofProgramPatterns.”
CAUTION
Note that the program patterns are all deleted if the settings change
after creating program patterns.
Be sure to check the PV input range, Program time unit (TMU), and
Segment setting method (SEG.T) before creating.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for
the pattern specified.
When SEGNO.=1 to 99, set the parameter for the
segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)
8.
Segment 1
Set the final target setpoint.
9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RST lamp is lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.
Continues the TSP of segment 1.
12.
Set the segment PID number.
Keep the initial value.
Keep the initial value.
Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.
17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
● Settings for the segment 3 to 6 can be done similarly.
● For programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.
In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.
32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the
Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key. (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Time event-1 starts from the Off state.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for
the pattern specified.
When SEGNO.=1 to 99, set the parameter for the
segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)
8.
Segment 1
Set the final target setpoint.
9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RST lamp is lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.
Continues the TSP of segment 1.
12.
Set the segment PID number.
Keep the initial value.
Keep the initial value.
Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.
17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
● Settings for the segment 3 to 6 can be done similarly.
● For programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.
In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.
32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the
Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key. (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Time event-1 starts from the Off state.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for
the pattern specified.
When SEGNO.=1 to 99, set the parameter for the
segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)
8.
Segment 1
Set the final target setpoint.
9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RST lamp is lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.
Continues the TSP of segment 1.
12.
Set the segment PID number.
Keep the initial value.
Keep the initial value.
Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.
17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
● Settings for the segment 3 to 6 can be done similarly.
● For programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.
In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.
32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the
Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value and the
Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow
keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key. (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the
parameters for segment-1 and the Left/Right
arrow keys to move between each segmets.
Press the Down arrow key.
Time event-1 starts from the Off state.

IM 05P02C41-15EN page 8/14
3. Program Pattern Setup Charts
Youcanregistermax.99programsegmentswith the UP55A controller.Createas
many copies of the chart as necessary.
System name
ProgramNo.
Programname
Model
SerialNo.
Thefollowingparametersarenecessarytobesetbeforeprogrammings.
NotethattheprogramisdeletedifTMUorSEG.Tischangedaftercreating pro-
grams.
Forthesettingrange,see"Parameters."
< Setup Parameters >
Parametersymbol Parameter name Usersettings
TMU Programtimeunit
SEG.T Segmentsettingmethod
ZON ZonePIDselection
PT2.G Programpattern-2retransmission
Thefollowingparametersarecommonparametersfortheprogrampatternspecied.
Forthesettingrange,see"Parameters."
< Program Pattern Data (common parameter) >
Parametersymbol Parameter name Usersettings
SSP Startingtargetsetpoint
SSP Startingtargetsetpoint(forprogrampattern-2retransmission)
STC Start code
WT.SW1 WaitfunctionON/OFF1
WZ.UP1 Upper-sidewaitzone1
WZ.LO1 Lower-sidewaitzone1
WT.TM1 Waittime1
WT.SW2 WaitfunctionON/OFF2
WZ.UP2 Upper-sidewaitzone2
WZ.LO2 Lower-sidewaitzone2
WT.TM2 Waittime2
WT.SW3 WaitfunctionON/OFF3
WZ.UP3 Upper-sidewaitzone3
WZ.LO3 Lower-sidewaitzone3
WT.TM3 Waittime3
WT.SW4 WaitfunctionON/OFF4
WZ.UP4 Upper-sidewaitzone4
WZ.LO4 Lower-sidewaitzone4
WT.TM4 Waittime4
WT.SW5 WaitfunctionON/OFF5
WZ.UP5 Upper-sidewaitzone5
WZ.LO5 Lower-sidewaitzone5
WT.TM5 Waittime5
R.CYCL Numberofrepeatcycles
R.STRT Repeatcyclestartsegmentnumber
R.END Repeatcycleendsegmentnumber
Error Indication at Program Pattern Creation and Editing
Errorcode Errorinformation Causeoferror
ERR01
Patterncreationorediting
isdisableduringprogram
operation.
Deletingorcopyingoftheprogrampattern,orinserting
ordeletingofthesegmentwasexecutedduringprogram
operation.
ERR22 Segmentwriteerror Thetotalnumberofsegmentsexceeded300.
ERR23 Segmentinserterror Newsegmentcannotbeinsertedbecausethenumberof
segmentsinapatternexceeded99.
ERR32 Pattern source
specicationerror Nopatternexistsinthesource.
ERR33 Pattern destination
specicationerror Patternsalreadyexistinthedestination.
ERR41 Pattern delete error Thepatterntobedeleteddoesnotexist.
Excepttheaboveerrors,therearesomeerrorcodesincommunication.Fordetails,
seeUser'sManual.
< Program Pattern Data (parameters for segments) >
MaximumvalueofPVinputrange/MaximumvalueofPVinputscale ()
Unit()
Aprogrampatterncanbedrawnintherighttable.
MinimumvalueofPVinputrange/MinimumvalueofPVinputscale ()
Parameter
symbol Parameter name Segments
1234567 8 9 10 11 12 13 14 15 16 17 18 19 20
TSP Finaltargetsetpoint
TSP
FinaltargetsetpointforProgrampattern-2retransmission
TIME Segmenttimesetting
TM.RT Segmentramp-ratesetting
S.PID SegmentPIDnumberselection
JC Junction code
PV.TY1 PVevent-1type
PV.EV1 PVevent-1setpoint
PV.TY2 PVevent-2type
PV.EV2 PVevent-2setpoint
PV.TY3 PVevent-3type
PV.EV3 PVevent-3setpoint
PV.TY4 PVevent-4type
PV.EV4 PVevent-4setpoint
PV.TY5 PVevent-5type
PV.EV5 PVevent-5setpoint
PV.TY6 PVevent-6type
PV.EV6 PVevent-6setpoint
PV.TY7 PVevent-7type
PV.EV7 PVevent-7setpoint
PV.TY8 PVevent-8type
PV.EV8 PVevent-8setpoint
TME1 Startconditionoftimeevent1
T.ON1 Ontimeoftimeevent1
T.OF1 Offtimeoftimeevent1
TME2 Startconditionoftimeevent2
T.ON2 Ontimeoftimeevent2
T.OF2 Offtimeoftimeevent2
TME3 Startconditionoftimeevent3
T.ON3 Ontimeoftimeevent3
T.OF3 Offtimeoftimeevent3
TME4 Startconditionoftimeevent4
T.ON4 Ontimeoftimeevent4
T.OF4 Offtimeoftimeevent4
TME5 Startconditionoftimeevent5
T.ON5 Ontimeoftimeevent5
T.OF5 Offtimeoftimeevent5
TME6 Startconditionoftimeevent6
T.ON6 Ontimeoftimeevent6
T.OF6 Offtimeoftimeevent6
TME7 Startconditionoftimeevent7
T.ON7 Ontimeoftimeevent7
T.OF7 Offtimeoftimeevent7
TME8 Startconditionoftimeevent8
T.ON8 Ontimeoftimeevent8
T.OF8 Offtimeoftimeevent8
TME9 Startconditionoftimeevent9
T.ON9 Ontimeoftimeevent9
T.OF9 Offtimeoftimeevent9
TME10 Startconditionoftimeevent10
T.ON10 Ontimeoftimeevent10
T.OF10 Offtimeoftimeevent10
TME11 Startconditionoftimeevent11
T.ON11 Ontimeoftimeevent11
T.OF11 Offtimeoftimeevent11
TME12 Startconditionoftimeevent12
T.ON12 Ontimeoftimeevent12
T.OF12 Offtimeoftimeevent12
TME13 Startconditionoftimeevent13
T.ON13 Ontimeoftimeevent13
T.OF13 Offtimeoftimeevent13
TME14 Startconditionoftimeevent14
T.ON14 Ontimeoftimeevent14
T.OF14 Offtimeoftimeevent14
TME15 Startconditionoftimeevent15
T.ON15 Ontimeoftimeevent15
T.OF15 Offtimeoftimeevent15
TME16 Startconditionoftimeevent16
T.ON16 Ontimeoftimeevent16
T.OF16 Offtimeoftimeevent16

IM 05P02C41-15EN page 9/14
Contents
1. Monitoring-purposeOperationDisplaysAvailableduringOperation
2. Performing/CancelingAuto-tuning
3. SelectingProgramPatternNumber(PT.No)
4. SwitchingbetweenRUNandRESET
5. SwitchingbetweenAUTOandMAN
6. ManipulatingControlOutputinManualMode
7. Enabling/DisablingHold-mode(HOLD)ofProgramOperation
8. ChangingProgramSetpointswheninHold-mode(HOLD)
9. Executing“Advance”(ADV)Function
10.SwitchingtoLocal-mode(LOCAL)Operation
11.ChangingSetpointsduringLocal-mode(LOCAL)Operation
12.SwitchingtoRemote-mode(REMOTE)Operation
13.Troubleshooting
1. Monitoring-purpose Operation Displays Available during Operation
■ Operation Display Switching Diagram
SP Display
TSP Display
Remaining Segment-time Display
Segment Number Display
Remaining Repetition Display
Program Pattern Display
OUT Display / Heating/cooling OUT Display
Displays the target setpoint (SP) on Setpoint display.
Displays "SSP" during reset-mode.
Displays "L.SP" during local-mode operation.
Displays "R.SP" during remote-mode operation.
Displays the final target setpoint (TSP) on Setpoint display
only during program operation.
Displays the remaining segment time (R.TIM) on Setpoint
display during program operation.
Displays the segment number (SEG.N) for which operation is
in progress, the number of segments included in the selected
program pattern.
Displays the number of remaining repetitions (R.CYC) on
Setpoint display. This display is displayed only when the
repeat function is set and the operation mode is PROG.
Displays the program pattern (overview) on Setpoint display.
Program pattern display can be scrolled using
Up/Down/Left/Right arrow keys.
Soak and ramp can be displayed.
Displays the measured input value on PV display.
Displays the control output value (OUT) on Setpoint display.
Displays the control output values (C.H.) of heating and
cooling sides on Setpoint display (C.H. can be changed in
manual mode).
AftershowingtheProgramPatternDisplay,presstheDISPLAYkeytoshowthefol-
lowingdisplaysconditionally.
Fordetails,seeUser’sManual.
Standard, Position Proportional, and Heating/Cooling Types
• SELECTDisplays1to5(whichappearwhenregistered)
• AnalogInputDisplay(displayonly)(factorydefault:non-display)
• PositionProportional Computation Output Display(display only) (factorydefault:
non-display)
• PIDNumberDisplay(displayonly)(factorydefault:non-display)
• Alarm-5to-8StatusDisplay(whichappearwhenregistered)
•
HeaterBreakAlarm-1CurrentDisplay(displayonly)(forheaterbreakalarmoptiononly)
• HeaterBreakAlarm-2CurrentDisplay(displayonly)(forheaterbreakalarmoptiononly)
■ Event Display
Timeevent(TME),PVevent(PVE)andalarm(AL)aredisplayedontheBar-graph
displayandtheEventIndicator.(factorydefaultsetting)
PV event 1 to 8
Time event 1 to 16
Alarm 1 to 4
■ Operation Display Switching Diagram
*1: For another operation, when select
ADV=ON and starts program
operation. In this case, the segment
is advanced.
(1) Press RUN key for 1 s.
(2) Press RST key for 1 s.
(3) Press MODE key, select HOLD=ON and press SET/ENT key.
(4) Press MODE key, select HOLD=OFF and SET/ENT key.
(5) Press MODE key, select LOC=ON and press SET/ENT key.
(6) Press MODE key, select REM=ON and press SET/ENT key.
Reset
Remote-mode
operation
Local-mode
operation
Program
operation
Hold-mode
operation
(*1)
(1)
(1)
(2)
(2)
(2)
(2)
(3)
(1) (4)
(5)
(5)
(5)
(5)
(6)
(6)
(6)
(6)
(1)
2. Performing/Canceling Auto-tuning
Auto-tuningshouldbeperformedaftersettingaprogrampattern.
Makesurethatthecontrollerisinautomaticmode(AUTO)andinrunmode(RUN)
beforeauto-tuning.ForsettingtoAUTO,see “5. SwitchingbetweenAUTOand
MAN,”andforsettingtoRUN,see“4.SwitchingbetweenRUNandRESET.”
Ifthesetpointisknowninadvanceorauto-tuningdoesnotndanyappropriatePID
constants,setthePIDmanually.ForsettingthePIDmanually,seeUser’sManual.
CAUTION
Do not perform auto-tuning for the following processes.
Tune PID manually.
• Processes with fast response such as flow rate control and pres-
sure control.
•Processes which do not allow the output to be turned on and off
even temporarily.
• Processes which prohibit severe output changes at control
valves (or other actuators).
• Processes in which product quality can be adversely affected if
PV values fluctuate beyond their allowable ranges.
1.
2.
3.
4.
OFF blinks.
Blinks during the change.
The MAN lamp goes off, which means that
the auto-tuning completed normally.
5.
6.
7.
8.
Show the Operation Display.
Hold down the PARAMETER key for 3 seconds
to display MODE menu.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release
of program operation) is displayed (during
program operation.)
Press the Down arrow key until the parameter AT appears.
The parameter AT (auto-tuning switch) is displayed.
Press the Up/Down arrow keys to display the required setpoint.
The setting range is 1 to 8 (represent group numbers) or R.
To perform auto-tuning for the PID of group 1, set the parameter AT to 1.
To quit the auto-tuning, set the parameter to OFF.
The setpoint has been registered.
This starts auto-tuning.
The limiter can be set to the output during
auto-tuning.
For details, see User’s Manual.
During auto-tuning,
• The MAN lamp blinks.
• The OUT symbol appears.
• The output values at 100.0% and 0%
appear alternately.
1.
2.
3.
4.
OFF blinks.
Blinks during the change.
The MAN lamp goes off, which means that
the auto-tuning completed normally.
5.
6.
7.
8.
Show the Operation Display.
Hold down the PARAMETER key for 3 seconds
to display MODE menu.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release
of program operation) is displayed (during
program operation.)
Press the Down arrow key until the parameter AT appears.
The parameter AT (auto-tuning switch) is displayed.
Press the Up/Down arrow keys to display the required setpoint.
The setting range is 1 to 8 (represent group numbers) or R.
To perform auto-tuning for the PID of group 1, set the parameter AT to 1.
To quit the auto-tuning, set the parameter to OFF.
The setpoint has been registered.
This starts auto-tuning.
The limiter can be set to the output during
auto-tuning.
For details, see User’s Manual.
During auto-tuning,
• The MAN lamp blinks.
• The OUT symbol appears.
• The output values at 100.0% and 0%
appear alternately.
3. Selecting Program Pattern Number (PT.No)
Programpatternnumberselectioncanbeperformedusinganyofthefollowing:(1)
key,(2)Parameter,(3)Contactinput,and(4)Communication.
Thefollowingshowsanexampleofchangingtheprogrampatternnumber(PTNO.)
to1usingthekey.
ProgrampatternnumbercanbeselectedwhenthecontrollerisinaRESETmode.
1.
2.
3.
4.
RST lamp
is lit.
PTNO. has been changed to 1.
Blinks during the change.
Show the Operation Display.
Press the SET/ENTER key.
Press the PTN key.
Press the Up/Down arrow keys
to display the required setpoint.
Operation
Guide
This operation guide describes key entries for operating the UP55A.
For operations using external contact inputs, see “DI” of “6. Terminal Wiring Diagrams”
in “Installation and Wiring.”
If you cannot remember how to carry out an operation during setting, press the
DISPLAY key once. This brings you to the display (Operation Display) that appears at
power-on.
The scrolling guide is displayed on PV display in the Parameter Setting Display.
This guide can be turned on/off with the MODE key.
UP55A
Program Controller
Operation Guide for Single-loop Control
Operations
4. Switching between RUN and RESET
RUNandRESETswitchingcanbeperformedusinganyofthefollowing:(1)key,(2)
Contactinput,(3)Parameter,and(4)Communication.
Thefollowingshowsanexampleofswitchingusingthekey.
Fordetailsofotherswitchingmethodsandthedisplayappearingwhentheoperation
isstarted,seeUser’sManual.
Display in RUN mode
Starting target setpoint
RST lamp is lit.
Display in RESET mode
Current segment number and symbol (SP)
PRG lamp is lit.
Program setpoint
Press RUN key for 1 s.
Symbol SSP
The number of segments included in the selected
program pattern.
The segment number for which operation is in progress.
The figure below is displayed while the right arrow key is held down.
Press RST key for 1 s.
Whenthecontrollerisstopped,inputandoutputsareasfollows:
PVinput DisplaysthePVvalue.
Controloutput WhenthezonePIDselectionparameter(ZON)issettosegment
PIDselection,thepresetoutputvalueforthePIDgroupnumber1
isoutput.WhenthezonePIDselectionparameter(ZON)issetto
otherthansegmentPIDselection,thepresetoutputvalueforthe
PIDgroupnumberforwhichzonecontrolisperformedisoutput.
Eventoutput Turnstheoutputoffincaseofanevent.
Alarmoutput Turns the output on in case of an alarm.
5. Switching between AUTO and MAN
AUTOandMANswitchingcanbeperformedusinganyofthefollowing:(1)MODE
key,(2)Contactinput,(3)Contactinput,and(4)Communication.
ThefollowingshowsanexampleofswitchingusingtheMODEkey.
WhenAUTOandMANswitchingfunctionisassignedtothecontactinput, and the
contactinputisON,theswitchingbykeyoperationcannotbeperformed.
Fordetails,seeUser’sManual.
Displays ”MODE MAN” in AUTO mode.
Displays ”MODE AUTO” in MAN mode.
1.
2.
3.
Press MODE key several times.
Show the Operation Display.
4.
MAN lamp is lit in MAN mode.
Press the SET/ENTER key.
WhenAUTOisswitchedintoMAN,thecontroloutputvalueinAUTOmodeisheld.
Thecontrollercanbeoperatedmanuallyfromtheholdvalue.
Ifthemanualpresetoutputisset(MPONparameter≠OFF),the controller can be
operatedmanuallyfromthearbitraryoutputvalue(MPO1toMPO5parameters).

IM 05P02C41-15EN page 10/14
6. Manipulating Control Output in Manual Mode
NOTE
Inmanualmode,controloutputismanipulatedbyoperatingthekeys(thevalueis
changedusingtheUp/Downarrowkeys,thenoutputtedasitis).
EveniftheSET/ENTERkeyisnotpressed,the control outputvaluechangesac-
cordingtothedisplayedvalue.
Instopmode(whentheRSTlampislit),controloutputcannotbemanipulated.
MAN lamp is lit.
Up arrow key: increases control output.
Down arrow key: decreases control output.
In Position proportional control:
Up arrow key; opens the valve.
Down arrow key; closes the valve.
Output; only while pressing a key.
OUT; valve opening (0-100%)
Output manipulation in Position proportional control
is not restricted from output limiters (OH, OL).
Manual operation in Heating/cooling control
Symbol of cooling side
Program pattern (PTNO.) number
Symbol of heating side
Heating-side control output
Cooling-side control output
Uparrowkey:concurrentlydecreasescooling-sidecontroloutputandincreases
heating-sidecontroloutput.
Downarrowkey:concurrentlyincreasescooling-sidecontroloutput and decreases
heating-sidecontroloutput.
(Eithernoneoftheheating-sideandcooling-sideoutputsarepresented,orbothof
themarepresentedaccordingtothedeadbandsetting.)
Actual output (%)
DB=24.8
Dead band: Operation parameter DB
Control computation output Control computation output
12.40-12.4
Manipulated output change
when a dead band is positive (+)
Actual output (%)
100
DB= -24.8
12.40-12.4
Manipulated output change
when a dead band is negative (-)
100
Cooling-side
manipulated output
Heating-side
manipulated output
Heating-side
manipulated output
Cooling-side
manipulated output
7. Enabling/Disabling Hold Mode of Program Operation
Enabling/disablingholdmodeofprogramoperationcanbeperformedduringpro-
gramoperationusinganyofthefollowing:(1)MODEkey,(2)Parameter,(3)Contact
input,and(4)Communication.
ThefollowingshowsanexampleofswitchingusingtheMODEkey.
1.
2.
3.
4.
Show the Operation Display.
Press the MODE key.
The number of segments included
in the selected program pattern.
The segment number for which
operation is in progress.
The figure below is displayed while the right
arrow key hold down.
Displays ”HOLD ON” in PROG mode.
Displays ”HOLD OFF” in HOLD mode.
HLD lamp is lit in HOLD mode.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release
of program operation) is displayed (during
program operation.)
1.
2.
3.
4.
Show the Operation Display.
Press the MODE key.
The number of segments included
in the selected program pattern.
The segment number for which
operation is in progress.
The figure below is displayed while the right
arrow key hold down.
Displays ”HOLD ON” in PROG mode.
Displays ”HOLD OFF” in HOLD mode.
HLD lamp is lit in HOLD mode.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release
of program operation) is displayed (during
program operation.)
Otheroperatingproceduresfordisablingtheholdmode:
(1)PresstheRUNkeyfor1secondduringhold-modeoperation. In this case, the
controllerresumesprogramoperation.
(2)Execute the “Advance“functionduringhold-mode operation.Inthis case, the
segmentisadvanced.
8. Changing Program Setpoints when in Hold Mode
Thefollowingoperatingprocedureschangesaprogram setpointofsoaksegment
duringHold-modeoperation.
Theprogramoperationisstartedwhenreleasing the Holdafterchangingthepro-
gramsetpoint.
1.
2.
Set program operation in hold mode.
3.
4.
Blinks during the change.
Blinks during the change.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up/Down arrow keys to display the required setpoint.
9. Executing “Advance” Function
“Advance”canbeperformedduringprogramoperationusinganyofthefollowing:(1)
MODEkey,(2)Parameter,(3)Contactinput,and(4)Communication.
ThefollowingshowsanexampleofswitchingusingtheMODEkey.
Whenexecutingthe“Advance”functionduringhold-modeoperation,theholdmode
isdisabled.
1.
2.
3.
4.
The segment is advanced.
Press the SET/ENTER key.
Show the Operation Display.
Press the MODE key.
The ADV (Advance of segment) is displayed (during
program operation.)
10. Switching to Local-mode (LOCAL) Operation
Switchingtolocal-modecanbeperformedusinganyofthefollowing:
(1)MODEkey(userfunctionkey),(2)Parameter,(3)Contactinput,and(4)Commu-
nication.
ThefollowingshowsanexampleofswitchingusingtheMODEkey.
1.
2.
3.
4.
“LSP” is displayed when in
local-mode operation.
Press the SET/ENTER key.
Show the Operation Display.
Press the MODE key several times.
The LOC (local operation) is displayed.
11. Changing Setpoints during Local-mode Operation
Thefollowingoperatingprocedureschangessetpointsduringlocal-modeoperation.
1.
2.
3.
4.
“LSP” is displayed when in local-mode operation.
Press the SET/ENTER key.
Press the SET/ENTER key.
Blinks during the change.
Blinks during the change.
Press the Up/Down arrow keys to display the required setpoint.
13. Troubleshooting
■ Remedies if Power Failure Occurs
during Operations
• Instantaneouspowerfailurewithin20ms.
 Apowerfailureis not detected. Normal
operation continues.
• Powerfailureforlessthanabout5seconds,
orforabout5secondsormore.
 Affectsthe"settings"and"operationsta-
tus."
 Fordetails,seeUser'sManual.
NOTE
Writedownthesettingsofparametersfora
repairrequest.
■FortheErrorsatPowerOn
and the Errors during Op-
eration, see “Installation”
in this manual.
12. Switching to Remote-mode (REM) Operation
Switchingtoremote-modecanbeperformedusinganyofthefollowing:
(1)MODEkey(userfunctionkey),(2)Parameter,(3)Contactinput,and(4)Commu-
nication.
ThefollowingshowsanexampleofswitchingusingtheMODEkey.
1.
2.
3.
4.
“R.SP” is displayed when in
remote-mode operation.
Press the SET/ENTER key.
Show the Operation Display.
Press the MODE key several times.
The REM (remote operation) is displayed.
■TroubleshootingFlow
IftheOperationDisplaydoesnotappearafterturningonthecontroller’spower,checktheproceduresinthefollowingowchart.
Ifaproblemappearstobecomplicated,contactoursalesrepresentatives.
Is the controller
defective?
Contact us for repair. Problem solved.
No communication
capability
Completely
inactive?
Yes
Yes
Yes
No
No
No
Key
operation
failure?
Yes
No
Yes
Check wiring of the
power terminals.
Check the key lock
setting.
Display
failure?
*
Yes
No
Turn off power, and
then turn it on again.
I/O signal
failure?
Yes
No
Check the
supply voltage.
Check the
specifications and polarity
of connected devices .
Check the communication-
related parameters.
Check the specifications
of communication
devices.
Check the
communication wiring.
Communication
failure?
No
With
communi-
cation?
Yes
Yes
Normal?
Is the
key locked?
Check the specifications
of the controller.
Yes
No Correct?
Correct the error(s).
Cancel the setting.
Check the I/O specifications
of the controller.
* The LCD (a liquid crystal display) is used for
a display portion of this product.
The LCD has a characteristic that the display action
becomes late at the low temperature.
Additionally, the luminance and contrast degradation
are caused due to aged deterioration.
However, the control function is not affected.