York TG9S Quick start guide

GI I E
TECHNICAL GUIDE
95.5% AFUE SINGLE STAGE
RESIDENTIAL GAS FURNACES
MULTI-POSITION
MODELS: TG9S
NATURAL GAS
60 - 120 MBH INPUT
Due to continuous product improvement, specifications
are subject to change without notice.
Additional rating information can be found at
www.ahridirectory.org
WARRANTYSUMMARY
A 20-year limited warranty on heat exchangers in residen-
tial applications.
A 10-year warranty on the heat exchanger in commercial
applications. 12 Months Parts.
Standard 5-year limited Parts warranty.
Residential Only
Extended lifetime heat exchanger and 10-year limited
parts warranty when product is registered online
within 90 days of purchase for replacement or closing
for new home construction. (Residential Only)
See Limited Warranty certificate in Users Information Manual for details.
DESCRIPTION
These compact units employ induced combustion, reliable hot
surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in
upflow or horizontal applications and may be converted for
downflow applications.
These furnaces are designed for residential installation in a
basement, closet, alcove, attic, recreation room or garage and
are also ideal for commercial applications. All units are factory
assembled, wired and tested to assure safe dependable and
economical installation and operation.
These units are Category IV listed and may be vented either
through side wall or roof applications using approved plastic
combustion air and vent piping.
FEATURES
• Easily applied in upflow, horizontal left or right, or downflow
installation with minimal conversion necessary.
• Compact, easy to install, ideal height 33" tall cabinet.
• Blower-off delay for cooling SEER improvement.
• Easy access to controls to connect power/control wiring.
• Built-in, high level self diagnostics with fault code displays
standard on integrated control module for reliable opera-
tion.
• Low unit amp requirement for easy replacement applica-
tion.
• Single wire twinning or staging feature available.
• All models are convertable to use propane (LP) gas.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• 100% shut off main gas valve for extra safety.
• 4 speed, direct drive PSC motor.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary heat exchanger made of corrosion resistant
stainless steel materials.
• Timed on, adjustable off blower capability for maximum
comfort.
• Blower door safety switch.
• Solid removable bottom panel allows easy conversion.
• Airflow leakage less than 1% of nominal airflow at duct-
blaster conditions.
• No knockouts to deal with, making installation easier.
• Movable duct connector flanges for application flexibility.
• Quiet inducer operation.
• Inducer rotates for easy conversion of venting options.
• Fully supported blower assembly for easy access and
removal of blower.
• External air filters used for maximum flexibility in meeting
customers IAQ needs.
• Protection included from air intake, exhaust vent, or con-
densate blockage.
• No special vent termination required.
• 1/4 turn knobs provided for easy door removal.
• Internal condensate trap design (patent pending) provides
condensate management options and is self-priming to
prevent nuisance problems.
• Venting applications - may be installed as either 2-pipe
(sealed combustion) or single-pipe vent (using indoor com-
bustion air).
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

2
B
24.25”
LEFT SIDE
Combustion Air Inlet
FRONT RIGHT SIDE
Combustion Air Inlet
Condensate Drain
(Downflow)
Vent Outlet
Gas Pipe
Entry
Electrical
Entry
Condensate
Drain
Thermostat
Wiring
Gas Pipe
Entry
Electrical
Entry
33 Condensate
Drain
Thermostat
Wiring
Condensate Drain
(Downflow)
Vent Outlet
23”
Optional Return Air
Cutout (Either side)
14”
.56”
B
28.5”
29.5”
23.8”
Combustion
Air Inlet
A
3” Vent
Outlet
C
1”
1.5”
.56”
.56”
20”
SUPPLY END
RETURN END
Cabinet & Duct Dimensions
Models
Nominal
CFM (m3/min)
Cabinet
Size
CabinetDimensions (Inches)
Approximate
Operating Weights
A
B
C
Lbs
TG9S060B12MP11
1200
B
17 1/2
16 3/8
13 1/4
122
TG9S080C16MP11
1600
C
21
19 7/8
16 1/2
136
TG9S100C20MP11
2000
C
21
19 7/8
18 1/4
145
TG9S120D20MP11
2000
D
24 1/2
23 3/8
21 3/4
156
Ratings & Physical / Electrical Data
Models Input Output
AFUE
%
Air Temp.
Rise
Max. Outlet
Air Temp Blower
Blower
Size
Max
Over-Current
Protect
Total Unit
Amps
Min. wire Size
(awg) @ 75 ft
one way
MBH
MBH
°F
°F
HP
Amps
TG9S060B12MP11
60
57
95.5
30-60
160
1/2
7.1
11x8
15
10.0
14
TG9S080C22MP11
80
76
95.5
35-65
165
1
14.5
11x11
20
17.0
12
TG9S100C20MP11
100
95
95.5
35-65
165
1
14.5
11x11
20
17.0
12
TG9S120D20MP11
120
114
95.5
35-65
165
1
14.5
11x11
20
17.0
12
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

3
FILTERPERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” tables shown represents blower performance WITH-
OUT filters.
All applications of these furnaces require the use of field
installed air filters. All filter media and mounting hardware or
provisions must be field installed external to the furnace cabi-
net. DO NOT attempt to install any filters inside the furnace.
NOTICE
Single side return above 1800 CFM is approved as long as
the filter velocity does not exceed filter manufacturer’s rec-
ommendation and a transition is used to allow use on a
20x25 filter.
Recommended Filter Sizes (High velocity 600 FPM)
CFM
Cabinet
Size
Side
(in)
Bottom
(in)
800
A
16 x 25
14 x 25
1000
A
16 x 25
14 x 25
1200
A
16 x 25
14 x 25
1200
B
16 x 25
16 x 25
1600
B
16 x 25
16 x 25
1600
C
16 x 25
20 x 25
2000
C
(2) 16 x 25
20 x 25
2200
C
(2) 16 x 25
20 x 25
2000
D
(2) 16 x 25
22 x 25
1. Air velocity through throwaway type filters may not exceed 300 feet per min-
ute (91.4 m/min). All velocities over this require the use of high velocity fil-
ters.
2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For
CFM greater than 1800, you may use two side returns or one side and the
bottom or one return with a transition to allow use of a 20x25 filter.
Unit Clearances to Combustibles
Application
Upflow
Downflow
Horizontal
Top
1"
0"
0"
Vent
0"
0"
0"
Rear
0"
0"
0"
Side
0"
0"
1"
Front*
0"
0"
0"
Floor
Combustible
Combustible
1
Combustible
Closet
Yes
Yes
Yes
Line Contact
No
No
Yes
1. For combustible floors only when used with special sub-base.
* - 24" clearance in front and 18" on side recommended for service access.
All furnaces approved for alcove and attic installation.
ACCESSORIES
Propane (LP) Conversion Kit - This accessory conversion kit
may be used to convert natural gas (N) units for propane (LP)
operation.
S1-1NP0347 - All Models
Concentric Vent Termination - For use through rooftop, side-
wall. Allows combustion air to enter and exhaust to exit through
single common hole. Eliminates unslightly elbows for a cleaner
installation.
AOPS7488 (2")
Aops7489 (3")
Sidewall Vent Termination Kit - For use on sidewall, two-pipe
installations only. Provide a more attractive termination for loca-
tions where the terminal is visable on the side of the home.
370191 (2” & 3”)
Condensate Neutralizer Kit - Neutralizer cartridge has a 1/2"
plastic tube fittings for installation in the drain line.
320095
Side Return Filter Racks -
S1-1SR0402 - All Models
Bottom Return Filter Racks - 1BR05xx series are galvanized
steel filter racks..
S1-1BR0517 - For 17-1/2” cabinets
S1-1BR0521 - For 21” cabinets
S1-1BR0524 - For 24-1/2” cabinets
Combustible Floor Base Kit - For installation of these fur-
naces in downflow applications directly onto combustible floor-
ing material, These kits are required to prevent potential
overheating situations.tible floor base kit provides access for
combustible airflow.
S1-1CB0517 - For 17-1/2” cabinets
S1-1CB0521 - For 21” cabinets
S1-1CB0524 - For 24-1/2” cabinets
High Altitude Pressure Switches - For installation where the
altitude is less than 5,000 feet it is not required that the pres-
sure switch be changed. For altitudes above 5,000 feet, see kits
below.
S1-1PS3306 - 060
S1-1PS3307 - 040, 080
S1-1PS3302 - 100, 120, 130

4
Blower Performance CFM - Any Position (without filter) - Bottom Return
Models Speed
Bottom Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
TG9S060B12MP11
High
1492
1442
1378
1325
1243
1176
1075
966
849
655
Medium High
1236
1201
1161
1139
1082
1011
919
830
715
590
Medium Low
986
950
961
916
872
831
757
703
600
510
Low
824
795
783
744
713
659
624
554
489
389
TG9S080C16MP11
High
1919
1865
1802
1738
1671
1600
1517
1414
1322
1201
Medium High
1532
1533
1513
1499
1465
1416
1352
1283
1198
1084
Medium Low
1232
1313
1291
1280
1250
1209
1207
1148
1055
937
Low
826
821
853
858
838
817
794
776
760
711
TG9S100C20MP11
High
2284
2205
2114
2021
1934
1848
1752
1653
1505
1397
Medium High
1967
1905
1824
1763
1712
1628
1551
1473
1379
1213
Medium Low
1610
1563
1513
1480
1430
1367
1319
1261
1101
1012
Low
1326
1304
1267
1232
1183
1143
1080
1003
871
798
TG9S120D20MP11
High
2341
2245
2153
2072
1977
1876
1769
1642
1506
1306
Medium High
2002
1952
1878
1823
1739
1657
1563
1458
1322
1185
Medium Low
1615
1579
1533
1473
1430
1368
1282
1186
1091
953
Low
1352
1295
1259
1245
1190
1141
1076
998
938
820
1. Airflow expressed in standard cubic feet per minute (CFM).
2. Motor voltage at 115 V
Blower Performance CFM - Any Position (without filter) - Left Side Return
1. Airflow expressed in standard cubic feet per minute (CFM).
2. Return air is through side opposite motor (left side).
3. Motor voltage at 115 V.
4. Airflow through across motor side (right side) may be slightly less than the data shown above.
Models Speed
Left Side Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
TG9S060B12MP11
High
1470
1406
1361
1309
1241
1155
1060
920
775
628
Medium High
1211
1186
1139
1101
1042
980
896
796
681
545
Medium Low
970
957
927
889
853
796
745
660
568
450
Low
793
781
756
724
694
653
585
530
469
382
TG9S080C16MP11
High
1956
1907
1846
1778
1717
1647
1573
1483
1353
1209
Medium High
1543
1543
1516
1504
1477
1446
1382
1309
1202
1099
Medium Low
1238
1241
1243
1241
1252
1242
1201
1140
1074
967
Low
906
902
903
910
888
866
859
829
795
743
TG9S100C20MP11
High
2391
2286
2165
2079
2004
1934
1839
1692
1560
1366
Medium High
1945
1878
1838
1782
1694
1642
1565
1451
1334
1163
Medium Low
1549
1530
1495
1430
1431
1365
1284
1192
1097
1022
Low
1256
1229
1189
1159
1089
1033
1008
950
871
784
TG9S120D20MP11
High
2343
2253
2167
2071
1979
1881
1785
1668
1473
1351
Medium High
1954
1892
1846
1781
1714
1637
1548
1429
1238
1171
Medium Low
1596
1539
1511
1458
1399
1341
1254
1180
942
988
Low
1299
1261
1229
1177
1111
1053
993
937
882
782

5
Vent Tables
Maximum Equivalent Pipe Length Equivalent Length of Fittings
Elevation Sea level - 2000
Model Input (BTUH)
Pipe Size (in)
Max. equivalent Length (ft)
60,000
2
65
60,000
3
90
60,000
4
150
80,000
2
65
80,000
3
90
80,000
4
150
100,000
2
30
100,000
3
90
100,000
4
150
120,000
3
90
120,000
4
150
See Installation manual for complete Maximum Vent Length Tables
Fitting EquivalentLength
2" 90° sweep elbow
5 feet of 2" pipe
2" 45° sweep elbow
2-1/2 feet of 2" pipe
2" 90° standard elbow
7 feet of 2" pipe
2" 45° standard elbow
3-1/2 feet of 2" pipe
3" 90° sweep elbow
5 feet of 3" pipe
3" 45° sweep elbow
2-1/2 feet of 3" pipe
3" 90° standard elbow
7 feet of 3" pipe
3" 45° standard elbow
3-1/2 feet of 3" pipe
4" 90° elbow (sweep or standard)
5 feet of 4" pipe
4" 45° elbow (sweep or standard)
2-1/2 feet of 4" pipe