York TG8S Quick start guide

363657-YTG-C-0708
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
TECHNICAL GUIDE
GAS-FIRED RESIDENTIAL
SINGLE STAGE MULTI-POSITION
GAS FURNACES
STANDARD & Low NOx MODELS
MODELS: TG8S / TGLS
NATURAL GAS
40 - 130 MBH INPUT
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional efficiency rating information can
be found at www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
DESCRIPTION
These compact units employ induced combustion, reliable
hot surface ignition and high heat transfer aluminized tubular
heat exchangers. The units are factory shipped for installa-
tion in upflow or horizontal applications and may be con-
verted for downflow applications.
These furnaces are designed for residential installation in a
basement, closet, alcove, attic, recreation room or garage
and are also ideal for commercial applications. All units are
factory assembled, wired and tested to assure safe depend-
able and economical installation and operation.
These units are Category I listed and may be common vented
with another gas appliance as allowed by the National Fuel
Gas Code.
WARRANTY
20-year limited warranty on the heat exchanger.
10-year heat exchanger warranty on commercial applica-
tions.
5-year limited parts warranty.
FEATURES
• Easily applied in upflow, horizontal left or right, or
downflow installation with minimal conversion necessary.
• Compact, easy to install, ideal height 33" tall cabinet.
• Blower-off delay for cooling SEER improvement.
• Easy access to controls to connect power/control wiring.
• Built-in, high level self diagnostics with fault code displays
standard on integrated control module for reliable
operation.
• Low unit amp requirement for easy replacement
application.
• Single wire twinning or staging feature available.
• All models are convertable to use propane (LP) gas.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• 100% shut off main gas valve for extra safety.
• 4 speed, direct drive PSC motor.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Timed on, adjustable off blower capability for maximum
comfort.
• Blower door safety switch.
• Solid removable bottom panel allows easy conversion.
• Low NOx models have been designed to meet specific
code requirements.
• Airflow leakage less than 1% of total airflow at ductblaster
conditions.
• No knockouts to deal with, making installation easier.
• Movable duct connector flanges for application flexibility.
• Quiet inducer operation.
• Inducer rotates for easy conversion of venting options.
• Fully supported blower assembly for easy access and
removal of blower.
• External air filters used for maximum flexibility in meeting
customers IAQ needs.
• Venting applications - may be installed as a common vent
with other gas-fired appliances or use a masonry chimney.
• 1/4 turn knobs provided for easy door removal.

363657-YTG-C-0708
2Johnson Controls Unitary Products
Nominal external static pressure is 0.50” w.c. at furnace outlet ahead of cooling coils.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
LEFT SIDE RIGHT SIDE
.5”
.5”
RETURN END
B
24.25”
29.5”
28.5”
Electrical
Entry
Gas Pipe
Entry
Thermostat
Wiring
FRONT
14”
1”
1.5”
23”
SUPPLY END
C
24.38”
20”
.5”
B
Gas Pipe
Entry
Thermostat
Wiring
33”
A
.5”
Electrical
Entry
Vent Connection
Outlet
Vent
Connection
Outlet
4” Diameter
Outlet
Vent Connection
Cabinet and Duct Dimensions
Models Nominal
CFM (m3/min) Cabinet
Size Cabinet Dimensions (Inches) Approximate
Operating Weights
ABCLbs
TG(8,L)S040A08MP11 800 A 14 1/2 13 3/8 10.3 89
TG(8,L)S060A10MP11 1000 A 14 1/2 13 3/8 10.3 91
TG(8,L)S060A12MP11 1200 A 14 1/2 13 3/8 10.3 94
TG(8,L)S080B12MP11 1200 B 17 1/2 16 3/8 11.8 103
TG(8,L)S080C16MP11 1600 C 21 19 7/8 13.6 114
TG(8,L)S080C22MP11 2200 C 21 19 7/8 13.6 119
TG(8,L)S100B12MP11 1200 B 17 1/2 16 3/8 11.8 108
TG(8,L)S100C16MP11 1600 C 21 19 7/8 13.6 118
TG(8,L)S100C20MP11 2000 C 21 19 7/8 13.6 122
TG(8,L)S120C16MP11 1600 C 21 19 7/8 15.8 123
TG(8,L)S120C20MP11 2000 C 21 19 7/8 15.8 129
TG(8,L)S130D20MP11 2000 D 24 1/2 23 3/8 17.5 135
Ratings & Physical / Electrical Data
Models Input Output AFUE Air Temp.
Rise Max. Outlet Air Temp Blower Blower
Size
Max
Over-Current
Protect
Total Unit
Amps
Min. wire Size
(awg) @ 75 ft
one way
MBH MBH °F °F HP Amps
TG(8,L)S040A08MP11 40 32 80.0 25-55 155 1/5 2.1 9 x 8 10 4.5 14
TG(8,L)S060A10MP11 60 48 80.0 25-55 155 1/3 3.8 9 x 8 10 6.0 14
TG(8,L)S060A12MP11 60 48 80.0 30-60 160 1/3 4.8 11 x 8 10 7.0 14
TG(8,L)S080B12MP11 80 64 80.0 35-65 165 1/3 4.8 11 x 8 10 7.5 14
TG(8,L)S080C16MP11 80 64 80.0 25-55 155 1/2 7.5 11 x 10 15 10.0 14
TG(8,L)S080C22MP11 80 64 80.0 25-55 155 1 14.5 11 x 11 20 16.0 12
TG(8,L)S100B12MP11 100 80 80.0 40-70 170 1/3 4.8 9 x 8 10 7.5 14
TG(8,L)S100C16MP11 100 80 80.0 35-65 165 1/2 7.5 11 x 10 15 10.0 14
TG(8,L)S100C20MP11 100 80 80.0 25-55 155 1 14.5 11 x 11 20 17.0 12
TG(8,L)S120C16MP11 120 96 80.0 40-70 170 1/2 7.5 11 x 10 15 10.0 14
TG(8,L)S120C20MP11 120 96 80.0 30-60 160 1 14.5 11 x 11 20 17.0 12
TG(8,L)S130D20MP11 130 104 80.0 35-65 165 1 14.5 11 x 11 20 17.0 12

363657-YTG-C-0708
Johnson Controls Unitary Products 3
HORIZONTAL SIDEWALL VENTING
For applications where vertical venting is not possible, the
only approved method of horizontal venting is the use of an
auxiliary power vent. Auxilary power venters must be
approved by CSA, UL, or other recognized safety agencies.
Follow all application and installation details provided by the
manufacturer of the power vent.
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” table listed above represents blower performance
WITHOUT filters.
All applications of these furnaces require the use of field
installed air filters. All filter media and mounting hardware or
provisions must be field installed external to the furnace cabi-
net. DO NOT attempt to install any filters inside the furnace.
NOTE: Single side return above 1800 CFM is approved as
long as the filter velocity does not exceed filter manufac-
turer’s recommendation and a transition is used to allow use
on a 20x25 filter.
NOTES:
1. Air velocity through throwaway type filters may not exceed 300
feet per minute (91.4 m/min). All velocities over this require the
use of high velocity filters.
2. Do not exceed 1800 CFM using a single side return and a 16x25
filter. For CFM greater than 1800, you may use two side returns or
one side and the bottom or one return with a transition to allow
use of a 20x25 filter.
Recommended Filter Sizes
CFM Cabinet
Size Side (in) Bottom (in)
800 A 16 x 25 14 x 25
1000 A 16 x 25 14 x 25
1200 A 16 x 25 14 x 25
1200 B 16 x 25 16 x 25
1600 B 16 x 25 16 x 25
1600 C 16 x 25 20 x 25
2000 C (2) 16 x 25 20 x 25
2200 C (2) 16 x 25 20 x 25
2000 D (2) 16 x 25 22 x 25
Unit Clearances to Combustibles (All dimensions in inches, and all surfaces identified with the unit in an upflow
configuration)
Application Top Front Rear Left
Side Right Side Flue Floor/ Bottom Closet Alcove Attic Line Contact
Upflow 1 6 0 0 3 6 Combustible Yes Yes Yes No
Upflow B-Vent 1 3 0 0 0 1 Combustible Yes Yes Yes No
Downflow 1 6 0 0 3 6 11
1. Special floor base or air conditioning coil required for use on combustible floor.
Yes Yes Yes No
Downflow B-Vent 1 3 0 0 0 1 11Yes Yes Yes No
Horizontal 1 6 0 0 3 6 Combustible No Yes Yes Yes2
2. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and build-
ing joists, studs or framing.
Horizontal B-Vent 1 3 0 0 0 1 Combustible No Yes Yes Yes2

363657-YTG-C-0708
4Johnson Controls Unitary Products
ACCESSORIES
PROPANE (LP) CONVERSION KIT -
1NP0347 - All Models except 130,000 BTU input
1NP0501 - 130,000 BTU input only
This accessory conversion kit may be used to convert natural
gas units for propane (LP) operation.
SIDE RETURN FILTER RACKS -
1SR0200 - All Models
1SR0302 - All Models
1SF0101 - All Models
BOTTOM RETURN FILTER RACKS -
1BR0514 or 1BR0614 - For 14-1/2” cabinets
1BR0517 or 1BR0617 - For 17-1/2” cabinets
1BR0521 or 1BR0621 - For 21” cabinets
1BR0524 or 1BR0624 - For 24-1/2” cabinets
1BR05xx series are galvanized steel filter racks. 1BR06xx
are pre-painted steel filter racks to match the appearance of
the furnace cabinet.
COMBUSTIBLE FLOOR BASE KIT -
For installation of these furnaces in downflow applications
directly onto combustible flooring material, These kits are
required to prevent potential overheating situations. These
kits are also required in any applications where the furnace in
installed in a downflow configuration without an evaporator
coil, where the combustible floor base kit provides access for
combustible airflow.
1CB0514 - For 14-1/2” cabinets
1CB0517 - For 17-1/2” cabinets
1CB0521 - For 21” cabinets
1CB0524 - For 24-1/2” cabinets
EAC TRANSITION KITS -
For installation of EAC accessories with these furnaces to
provide easy transition of return airflow through the EAC to
get the proper sealing and reduced airflow leakage.
1TK1001 - For all models using side return
1TK1014 - For 14-1/2” cabinets using bottom return
1TK1017 - For 17-1/2” cabinets using bottom return
1TK1021 - For 21” cabinets using bottom return
1TK1024 - For 24-1/2” cabinets using bottom return
MASONRY CHIMNEY KITS -
1CK0603
1CK0604
For installations where these furnaces are vented using
existing or new lined masonry chimneys.
HIGH ALTITUDE PRESSURE SWITCHES -
For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti-
tudes above 8,000 feet, see kits below.
1PS3301
1PS3302
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.

363657-YTG-C-0708
Johnson Controls Unitary Products 5
NOTES:
1. Airflow expressed in standard cubic feet per minute (CFM).
2. Motor voltage at 115 V.
Blower Performance CFM - Any Position (without filter) - Bottom Return
Models Speed
Bottom Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
TG(8,L)S040A08MP11
High 966 923 874 804 717 566 386 121 NA NA
Medium High 813 782 743 687 605 464 280 118 NA NA
Medium Low 745 706 667 619 545 413 205 NA NA NA
Low 684 655 614 565 489 342 171 NA NA NA
TG(8,L)S060A10MP11
High 1292 1230 1160 1088 1004 891 760 476 129 129
Medium High 1203 1157 1105 1035 942 846 728 485 133 129
Medium Low 1043 1010 962 905 823 705 491 305 124 123
Low 869 845 811 772 708 579 438 178 145 125
TG(8,L)S060A12MP11
High 1358 1341 1319 1303 1275 1238 1190 1130 1062 943
Medium High 1097 1083 1075 1064 1042 1024 997 962 906 821
Medium Low 935 928 920 899 872 840 809 771 731 659
Low 800 779 763 736 711 687 657 622 584 529
TG(8,L)S080B12MP11
High 1329 1307 1285 1247 1195 1143 1091 1027 927 806
Medium High 994 1004 1008 984 970 941 893 839 773 669
Medium Low 786 790 782 781 761 743 726 685 630 540
Low 655 654 647 629 620 594 560 524 469 399
TG(8,L)S080C16MP11
High 1881 1822 1783 1696 1602 1539 1465 1394 1267 1130
Medium High 1553 1535 1492 1456 1408 1343 1279 1226 1113 1014
Medium Low 1312 1286 1288 1260 1205 1143 1091 1029 966 841
Low 1169 1166 1128 1098 1069 1032 987 909 835 747
TG(8,L)S080C22MP11
High 2811 2725 2638 2540 2448 2339 2224 2111 1974 1831
Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575
Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241
Low 1396 1375 1348 1325 1263 1200 1150 1120 1052 965
TG(8,L)S100B12MP11
High 1314 1318 1292 1265 1223 1177 1119 1051 971 890
Medium High 1010 1004 1003 995 992 956 914 857 798 721
Medium Low 812 805 796 786 777 754 727 685 626 560
Low 661 659 644 623 614 605 568 532 482 399
TG(8,L)S100C16MP11
High 2069 2014 1956 1885 1820 1748 1668 1577 1468 1362
Medium High 1662 1656 1639 1608 1586 1544 1491 1421 1338 1204
Medium 1368 1371 1377 1376 1367 1334 1295 1250 1188 1104
Low 1016 1014 1018 1030 1012 996 975 944 898 852
TG(8,L)S100C20MP11
High 2893 2774 2687 2589 2478 2376 2255 2120 1978 1824
Medium High 2272 2243 2204 2169 2086 2018 1940 1842 1743 1602
Medium Low 1765 1752 1737 1718 1674 1619 1561 1493 1437 1312
Low 1425 1380 1409 1378 1307 1274 1226 1180 1113 1025
TG(8,L)S120C16MP11
High 1752 1724 1702 1664 1600 1542 1454 1372 1264 1119
Medium High 1469 1449 1453 1420 1382 1344 1269 1197 1118 1022
Medium Low 1248 1235 1226 1207 1179 1133 1077 992 922 841
Low 1076 1076 1046 1025 1002 968 927 869 784 707
TG(8,L)S120C20MP11
High 2701 2620 2533 2429 2338 2227 2112 1993 1861 1706
Medium High 2125 2083 2046 1994 1955 1901 1857 1737 1621 1497
Medium Low 1664 1664 1647 1619 1580 1555 1468 1392 1332 1226
Low 1358 1339 1330 1318 1286 1235 1185 1141 1060 938
TG(8,L)S130D20MP11
High 2823 2714 2613 2507 2399 2282 2170 2042 1908 1761
Medium High 2242 2188 2154 2102 2045 1970 1887 1792 1673 1537
Medium Low 1805 1791 1738 1725 1675 1623 1567 1487 1394 1256
Low 1425 1427 1403 1335 1324 1280 1236 1176 1103 996

Subject to change without notice. Printed in U.S.A. 363657-YTG-C-0708
Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 363657-YTG-B-0608
Johnson Controls Unitary Products
5005 York Drive
Norman, OK 73069
NOTES:
1. Airflow expressed in standard cubic feet per minute (CFM).
2. Return air is through side opposite motor (left side).
3. Motor voltage at 115 V.
4. Airflow through across motor side (right side) may be slightly less than the data shown above.
Blower Performance CFM - Any Position (without filter) - Left Side Return
Models Speed
Left Side Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
0.10.20.30.40.50.60.70.80.91.0
TG(8,L)S040A08MP11
High 994 971 942 899 829 725 419 120 NA NA
Medium High 824 804 777 739 675 489 350 361 NA NA
Medium Low 757 733 694 659 575 444 399 NA NA NA
Low 707 684 641 604 495 397 282 NA NA NA
TG(8,L)S060A10MP11
High 1371 1323 1251 1169 1086 971 843 521 NA NA
Medium High 1249 1207 1158 1098 1018 921 669 503 NA NA
Medium Low 1059 1026 997 949 889 793 582 420 NA NA
Low 854 836 809 775 717 576 464 216 NA NA
TG(8,L)S060A12MP11
High 1406 1401 1394 1379 1338 1304 1261 1202 1135 1040
Medium High 1129 1126 1107 1094 1076 1047 1010 966 921 843
Medium Low 970 947 933 916 890 863 827 789 741 668
Low 834 809 797 768 740 710 677 634 586 534
TG(8,L)S080B12MP11
High 1274 1285 1255 1239 1207 1158 1111 1049 979 830
Medium High 975 974 968 960 948 923 879 823 756 672
Medium Low 777 771 772 762 752 734 695 651 604 529
Low 647 634 623 610 602 588 552 506 457 381
TG(8,L)S080C16MP11
High 1825 1781 1746 1695 1641 1587 1521 1429 1330 1184
Medium High 1516 1493 1482 1464 1442 1411 1343 1275 1192 1035
Medium 1294 1297 1271 1238 1187 1120 1083 1028 979 851
Low 1126 1115 1095 1049 1027 996 957 929 840 742
TG(8,L)S080C22MP11
High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950
Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621
Medium Low 1670 1667 1647 1618 1585 1549 1492 1408 1350 1238
Low 1371 1339 1317 1284 1259 1199 1147 1085 1024 928
TG(8,L)S100B12MP11
High 1258 1278 1283 1259 1240 1204 1149 1073 1015 897
Medium High 986 995 1011 1003 962 935 913 861 808 738
Medium Low 793 786 786 783 780 750 733 702 627 567
Low 667 653 640 629 604 583 558 519 469 427
TG(8,L)S100C16MP11
High 2009 1994 1933 1893 1836 1763 1691 1606 1508 1389
Medium High 1523 1506 1521 1490 1466 1435 1393 1326 1241 1119
Medium Low 1230 1249 1245 1230 1218 1195 1161 1120 1039 949
Low 1126 1115 1095 1049 1027 996 957 929 840 742
TG(8,L)S100C20MP11
High 2964 2886 2794 2707 2623 2522 2415 2281 2149 2012
Medium High 2192 2178 2150 2109 2098 2007 1956 1888 1795 1671
Medium Low 1699 1695 1706 1632 1612 1568 1519 1460 1392 1293
Low 1361 1356 1337 1304 1267 1243 1191 1149 1077 994
TG(8,L)S120C16MP11
High 1789 1774 1738 1702 1665 1608 1514 1431 1343 1205
Medium High 1451 1445 1431 1413 1394 1362 1312 1235 1149 1037
Medium 1202 1210 1266 1252 1226 1191 1082 1028 950 852
Low 1063 1050 1033 1010 1007 982 941 889 845 778
TG(8,L)S120C20MP11
High 2828 2768 2699 2612 2524 2423 2308 2219 2118 1982
Medium High 2085 2073 2042 2029 1967 1896 1893 1816 1717 1635
Medium Low 1620 1631 1636 1593 1567 1557 1520 1476 1407 1263
Low 1322 1311 1302 1271 1241 1201 1162 1101 1042 979
TG(8,L)S130D20MP11
High 2958 2862 2758 2662 2553 2447 2328 2203 2056 1893
Medium High 2191 2182 2157 2092 2085 1997 1932 1844 1741 1608
Medium Low 1737 1738 1713 1691 1675 1590 1531 1467 1389 1276
Low 1404 1394 1380 1355 1327 1276 1220 1163 1095 1013