Yunca Gas XANDER INSERT User manual

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A division of Terry Young Ltd, New Zealand
INSTALLATION INSTRUCTIONS for
XANDER INSERT
WOOD BURNER
• Clean Air Sub 1.0 • Non Clean Air (Rural)
NOVEMBER 2016
TESTED in compliance with AS/NZS 2918: 2001
A. Yunca recommends that competent trades persons carry out all installations (e.g.
NZHHA Registered Installer), to obtain maximum performance and safe, efficient heating.
B. A permit is required and we suggest you check with local building inspectors as by-laws
do vary from area to area.
Also notify your Insurance Company that a solid fuel heater has been installed.
C. Floor Protector –
1. Must extend as per table A as it can be reduced as the installation height is increased.
2. Must be at minimum of 860mm wide overall or 430mm from the centre of the unit.
3. Ash Floor Protector must be constructed of non-combustible materials.
D.Seismic restraint –
Heater must be restrained from seismic movement as required by AS/NZS 2918:2001.
E. Mantel Clearances.
1. Zero Clearance installation must have a minimum of 1180mm vertically to the
nearest combustible material.
2. Masonry Install must have a minimum of 600mm vertically from the top vent to the
nearest combustible material.
F. YUNCA Insert Flue Kit –Masonry (Complies with AS/NZS 2918:2001 Appendix F):
FIG A & F
1.4.8m x 150mm stainless steel flue.
2.1.2m x 250mm galvanised liner.
3. 1 x top cap & cowl.
YUNCA Insert Flue Kit –Zero Clearance (Complies with AS/NZS 2918:2001 Appendix F):
FIG B & G
1.4.8m x 150mm stainless steel flue.
2.4.8m x 200mm galvanised liner.
3. 4.8m x 250mm galvanised liner.
4.1 x top cap & cowl.
Please Note: All flue joints must be sealed with flue sealing compound. Use stainless
steel screws or rivets to join the flue pipe (three equally spaced places at each joint). The
first length of flue must be fixed to the flue spigot with at least one stainless steel screw
or rivet. The required minimum flue termination height is 4.6 m above the floor protector.

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SAFETY INFORMATION
General:
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
For the protection of young children, install an effective fire safety screen around your fire.
Always keep children well away from the wood burner when it is alight.
Supervise young children to ensure they do not play with the appliance.
During initial burns, ventilate the rooms well. It is recommended that babies, small children,
pregnant women and pets should leave the area during initial burns as this is the firebox paint
curing period.
Do not make any modifications to the unit, and use it only in the manner described in the
manual. Using it in any manner not recommended by the manufacturer may result in injury or
death.
For units including electrical connections:
If the wood burner is permanently connected to an electrical source, an isolating switch (wall
switch) must be installed.
Whenever new circuits or modifications are required, use services of only a certified electrician.
Ensure that the outlets you use are grounded properly, polarised and provided with fuse units.
Ensure that the electrical plug is accessible after installation. The wood burner must not be
located immediately below an electrical socket.
Never operate the appliance with a damaged plug or cord, or if you observe the fan unit is
malfunctioning or the heater has been damaged in any way. Call the authorised service person
immediately for repairs or making electrical or mechanical adjustments. –Isolate the electrical
supply in order to alleviate any potential risk.
If the supply cord is damaged, the manufacturer, its service agent or a suitably qualified person
must replace it in order to avoid electrical hazard. Any cord similar to the original can be used.
IMPORTANT INFORMATION
A. THE APPLIANCE AND FLUE SYSTEM SHALL BE INSTALLED IN COMPLIANCE WITH AS/NZS
2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR
CODES.
B. APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH THE
REQUIREMENTS OF AS/NZS 4013 WHERE REQUIRED BY THE REGULATORY AUTHORITY I.E.
THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING
“TESTED TO AS/NZS 4013”
C. ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY
THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED
FOR COMPLIANCE WITH AS/NZS 4013
D. MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR
MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN
HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER
SHOULD BE CONSULTED IN THE FIRST INSTANCE.
E. CRACKED AND BROKEN COMPONENTS E.G. GLASS PANELS OR FIRE BRICKS, MAY RENDER
THE INSTALLATION UNSAFE.

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XANDER WOODBURNER –TYPICAL FLUE INSTALLATIONS
(Drawings on the following pages not drawn to scale)
FIG A XANDER WOODBURNER
(Masonry) Kit Installation
Complies (with heater) to AS/NZS 2918:2001

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FIG B XANDER WOODBURNER
(Zero Clearance) Kit Installation
Complies (with heater) to AS/NZS 2918:2001

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More than 30003000
or less
600 min.
3000
1000 min. if clear
within 3000 of
flue top
.
3000
Any nearby
structure
.
1000 min. if clear
within 3000 of
flue top
MINIMUM HEIGHT OF FLUE SYSTEM EXIT
NOTE : Dimensions are in millimetres
3000
or less
600 min.
More than 3000
3000
.
Increase from
1000 min. until
clear within
3000 of flue top
FIG. C: Conditions for Flues
CONDITIONS FOR FLUES (Refer Fig. C)
1. The FLUE shall extend to:
Not less than 600mm above the highest point on the roof if within 3.0m of that point, or
Not less than 1000mm above the intersection point with the roof and not lower than any point of the roof
within 3.0m.
In any case the length of the flue shall not be less than 4.6m from the ash floor protector.
In some situations the Local Council may vary the above requirements.
2. The flue system must be tested and comply with AS/NZS2918:2001, Appendix F.
3. The insulation boundary shield shall be capable of preventing accidental migration of loose-fill or any
combustible material by any action of wind or by persons moving in the ceiling space.
These instructions, spare parts information, operation and maintenance guides may be
downloaded from www.yunca.co.nz

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FIG. D: Cavity Dimensions. (Not to scale)
MODEL
MINIMUM DIMENSIONS (mm)
WIDTH (W)
HEIGHT (H)
DEPTH (D)
INSERT TIMBER
777
731
550
INSERT MASONRY
665
600
500

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XANDER WOODBURNER THERMAL CLEARANCES
FIG E: THERMAL CLEARANCES FRONT VIEW
FIG F & G: THERMAL CLEARANCES CROSS SECTIONS

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TABLE A - XANDER WOODBURNER FLOOR PROTECTOR REDUCTIONS
(Refer to Fig F & G) The floor protector extension from the unit can be reduced if the unit is
elevated as per the following table:
Elevation Increase (mm)
0
50
100
150
200
Zero Clearance
500
464
421
366
300
Masonry
350
312
300
300
300
XANDER WOODBURNER ELEVATIONS
MASONRY
ZERO CLEARANCE

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FIG H - XANDER WOODBURNER ZERO CLEARANCE ASSEMBLY
Note: The Xander Zero Clearance Kit is supplied as a flat pack and will require assembly
before installation:
ITEM
DESCRIPTION
QTY
1
COWL BASE ASSEMBLY
1
2
LEFT SIDE COWL ASSEMBLY (SIDE-HOLE OPEN WITH RUBBER GROMMETS)
1
3
RIGHT SIDE COWL ASSEMBLY (SIDE HOLE COVERED)
1
4
REAR SIDE COWL ASSEMBLY
1
5
TOP SIDE COWL PANEL –INNER
1
6
TOP SIDE COWL PANEL –OUTER
1
7
8G x 1/2 PAN POZI SELF TAPPER ZP (0013)
40
8
COWL ADAPTER SPIGOT ASSEMBLY
1

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FIG I - XANDER WOODBURNER SEISMIC FIXINGS
Note:
1. Please ensure the unit is fixed using sleeve anchors or similar at the locations shown
in the images on this page.
2. Prior to installation, ensure the cavity floor is levelled. Also ensure the mantle face is
perpendicular in relationship to the cavity floor.
3. Follow local Council’s specifications.

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FIG J - XANDER WOODBURNER FLUE RING FIXING
Note: Access to fix the flue to the Flue is as follows:
Note: Cowl top panel must be installed after the flue is fixed in place.

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FIG K - XANDER WOODBURNER FAN INSTALLATION
Note:
Please ensure the fan is wired by a registered electrician and complies with all local
regulations.
Note the entry and exit point for the cabling and ensure measures are taken within
the cavity to allow for this.
Although the fan is controlled automatically by thermostat it is recommended that a
speed control / isolator is installed in conjunction.
INSTALLATION TYPE
FAN-SWITCH CABLE / POWER CORD ENTRY
A
B
(TO BE ADDED TO ELEVATION)
MASONRY
103
48
ZERO CLEARANCE
47
123

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FIG L - XANDER WIRING CONNECTIONS
Follow wiring connections as shown below:
FIG: L1
FIG: L2
FIG: L3
FIG: L4
POWER CORD TO TERMINAL BLOCK:
BROWN wire to Pterminal block (top side).
BLUE wire to Nterminal block (top side).
GREEN/YELLOW wire to Earth symbol terminal block (top side).
FAN MOTOR CABLE:
GREY quick connect to switch top terminal
BLUE wire to Nterminal block (bottom side).
BLACK quick connect to switch bottom terminal
GREEN/YELLOW wire to Earth symbol mounted on the chassis.
Notes:
FIG L1 shows wiring configuration if power cord is to run inside the cavity.
FIG L2 shows wiring configuration if power cord is to run outside the cavity.
Ensure the High-speed (two-dash) and Low-Speed (one-dash) switch is positioned
properly as shown in FIG L3 above.
Refer to FIG L4 for wiring connection details.

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FIG M - CERAMIC THEMAL BLANKET INSTALLATION