Zanussi ZGG 643 User manual

INSTRUCTION BOOKLET
RUKOVODSTVO PO éKSPLUATACII
RU
GB
GAS HOB
GAZOVAà
ZGG 643
VAROQNAà
POVERXNOST^

2

3
These instructions are only for the countries stated by the symbol
printed on the front cover of this instruction book.
This appliance complies with the following
E.E.C. Directives:
- 73/23 - 90/683 (Low Voltage Directive);
- 89/336 (Electromagnetical Compatibility Directive);
-90/396 (Gas Appliances)
- 93/68 (General Directives)
and subsequent modifications.
• Thisappliancehasbeendesignedtobeoperatedby
adultsandchildrenundersupervision.Youngchildren
MUST NOT be allowed to tamper with the controls or
play near or with the oven.
• This appliance has been designed for non
professional purpose in private houses only. It is
meant to cook edible foodstuff only and MUST NOT be
used for any other purposes.
• Itisdangerous toalterthespecificationinanyway.
• Forhygieneandsafetyreasons,thisapplianceshould
be kept clean at all times. A build-up of fats or other
foodstuff could result in a fire.
• Accessible parts of this appliance may become hot
when it is in use. Children should be KEPT AWAY until
it has cooled.
• Undernocircumstancesshouldyouattempttorepair
the appliance yourself. Repairs carried out by
unexperiencedpersonsmay cause injury orserious
malfunctioning. Refer to your local Zanussi Service
Centre. Always insist on genuine Zanussi spare
parts.
• Ensurethatall control knobs areintheOFF position
when not in use.
• Shouldyouconnectanyelectricaltooltoaplugnear
this cooking appliance, ensure that electric cables
are not in contact with it and keep them far enough
from the heated parts of this appliance.
•Ifthe applianceisoutoforder, disconnectit fromthe
electric supply.
During Operation About Installation, Cleaning
and Manteinance
• It is mandatory that all operations required for the
installationarecarriedoutbyaqualifiedorcompetent
person, in accordance with existing rules and
regulations.
• Disconnect the appliance from the electrical supply,
before carrying out any cleaning or manteinance
work.
• Ensure a good ventilation around the appliance. A
poor air supply could cause lack of oxygen.
• Ensure that the gas supply complies with the gas
type stated on the identification label, placed near
the gas supply pipe.
•Usingagas cookingappliancewill produceheat
and moisture in the room which it has been
installed in. Ensure a continuous air supply,
keeping the air vents in good conditions or
installing a cooker hood with discharge tube.
•In case of intensive or long time use of the
appliance, make the ventilation more efficient,
by opening a window or increasing the electric
exhaust fan power.
• Onceyouremovedallpackagingfromtheappliance,
ensure that it is not damaged and the electric cable
is in perfect conditions. Otherwise, contact your
dealer before proceeding with the installation.
• The manufacturer disclaims any responsability
should all the safety measures not be carried
out.
☛
ENGLISH
ForYour Safety
These warnings are provided in the interest of safety. You MUST read them carefully before
installing or using the appliance.
It is most important that this instruction book should be retained with the appliance for future
reference.Shouldtheappliancebesold ortransferred,alwaysensurethatthebookisleftwith
the appliance in order that the new owner can get to know the functions of the appliance and
the relevant warnings.
MANUFACTURER:
ELECTROLUX HOME PRODUCTS ITALY S.p.A.
Viale Bologna 298 - 47100 FORLI’ (Italy)

1. Instruction for the User
HOB BURNERS CONTROL KNOBS
The hob burners control knobs are situated on the hob
right hand side. The symbols on the knobs mean that :
● there is no gas supply
there is maximum gas supply
there is minimum gas supply
LIGHTING THE BURNERS
• Foreasierlighting, proceedbeforeputtingapan
on the pan support.
Tolightaburner,turntherelevantknobanticlockwiseto
maximum position and push down the knob to ignite.
Afterlightingtheflame, keep the knob pushed downfor
about 5 seconds. This will allow the "thermocouple"
(Fig. 1 lett. D) to be heated and the safety device to be
switched off, otherwise the gas supply would be
interrupted.
Then,checktheflameisregularandadjustitasrequired.
Ifyoucannotlighttheflameevenafterseveralattempts,
checkthe"cap"(Fig.1lett.A)andthe"crown"(Fig.1lett.
B) are in the correct position.
To put the flame out, turn the knob to the symbol ●.
• Always turn the flame down or put it out before
taking the pans off the burner.
USING THE HOB CORRECTLY
To ensure maximum burner efficiency, it is strongly
recommended that you use only pots and pans with a
bottom fitting the size of the burner used, so that flame
willnotspreadbeyondthebottomofthevessel(seethe
table beside).
It is also advisable, as soon as a liquid starts boiling, to
turn down the flame so that it will barely keep the liquid
simmering.
• Use only pans or pots with flat bottom.
Carefully supervise cookings with fats or oil,
since these types of foodstuff can result in a fire,
if over-heated.
Burner minimum maximum
diameter diameter
Big (rapid) 160 mm. 240 mm.
Medium (semirapid) 120 mm. 220 mm.
Small (Auxiliary) 80 mm. 160 mm.
Fig. 1
Contents
FO 0204
1. Instruction for the User............. Pag. 4
2. Cleaning and Maintenance....... Pag. 5
3. Technical Data ........................... Pag. 6
4. Instruction for the Installer....... Pag. 6
5. Electrical Connection................ Pag. 7
6. Adaptation to different
types of gas................................ Pag. 8
7. Building In .................................. Pag. 9
Guarantee................................... Pag. 11
4

2. Cleaning and Maintenance
• Disconnect the appliance from the electrical
supply, before carrying out any cleaning or
manteinance work.
Wash the enamelled components with warm soapy
water. Never use abrasive cleaners
Frequently wash the "caps" and the "crowns" with hot
soapy water, carefully taking away any built-up of food.
The pan supports are dishwasher proof.
If the marks are particularly difficult to remove, use
common non-abrasive cleaners or specific products.
Never use steel wool pads or acids.
Regularly wipe over the hob top using a soft cloth weel
wrungoutinwarmwatertowhichalittleliquiddetergent
has been added. Avoid the use of the following:
- household detergent and bleaches;
-impregnatedpadsunsuitablefornon-sticksaucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommended that a proper cleaning product is used.
The electric ignition is obtained through a ceramic
"candle" and a metal electrode (fig. 1 lett. C). Keep
these components well clean, to avoid difficult lighting,
and check that the burner crown holes (lett. B) are not
obstructed.
PERIODIC MAINTENANCE
Periodically ask your local Service Centre to check the
conditions of the gas supply pipe and the pressure
adjuster, if fitted.
To ensure the good operation of the hob and its safety
features, it is necessary that the taps are periodically
lubricated.
●The periodic lubrication of the taps must be
carried out by qualified personnel, which you
must refer to also in case of malfunctioning.
Fig. 2
Fig. 3
FO 2111
FO 2110
5

3. Technical Data
Gas Burners Rating
Rapid Burner (big) 2,9 kW (G20/G25) - 2,7 kW (G30/G31)
Auxiliary Burner (small) 1 kW
Semirapid Burner (medium) 2 kW
Category II 2E+3+
Class 3 Appliance
Setting Natural Gas 20 mbar / G25 25 mbar
Gas connection G 1/2"
Electric Supply 230 V 50 Hz
HOB RECESS
DIMENSIONS
Length 550 mm.
Width 470 mm.
4. Instruction for the Installer
●The side walls of the unit in which the hob is
goingtobeinstalled,mustnotexceedtheheight
of the working top.
●Avoidinstallingthe applianceinthe proximityof
inflammable materials (e.g. curtains, tea towels
etc.).
●Thefollowinginstructionsaboutinstallationand
maintenance must be carried out by qualified
personnel in compliance with the regulation in
force.Theregulationtobeappliedforthistypeof
installation is NBN D 5I.003 : "Installations
functioning with combustible gas lighter than
air".
●Theappliancemustbeelectricallydisconnected
before all interventions. If any electric supply to
the appliance is required to carry out the work,
ensure all the necessary precautions are
followed.
GAS CONNECTION
It is indispensible that the connection to the gas mains
are carried out by means of an AGB tap. Choose fixed
connections or use a flexible pipe in AGB (stainless
steel).
If using flexible metallic pipes, be careful they do not
come in contact with mobile parts or they are not
squeezed. Use the same attention when the hob is
combinated with an oven.
Thishobcan beoperatedby Slochteren gas(G25)with
a nominal pressure of 25 mbar or by natural gas with
nominal pressure of 20 mbar. No regulation is required
for use by these two types of gas.
Before fitting the appliance ensure that the installation
hasthecorrect voltagefortheappliance.Atfullcapacity,
the drop in pressure must not exceed 5%. Such a drop
in pressure is caused by the following parameters:
- maximum capacity of meter;
- diameter and lenght of the tube in front and behind
the meter;
- section of transit of variuos tubes positioned on the
circuit;
- diameter of eventual connections.
IMPORTANT - Toensureacorrectoperation,asaving
of energy and the long-life of the appliance, the voltage
pressure of the appliance must correspond to the
recommended values.
Theadjustableconnectionisfixedtothecomprehensive
rampbymeansofathreadednut G1/2".Interposethe
sealing between the components as shown in fig. 4.
Screwthepartswithoutforcing,adjusttheconnectionin
the required direction and tighten everything.
IMPORTANT - When the final connection has been
made, it is essential that a thorough leak test is carried
out on the hob and installation. Use some soapy water,
never a flame.
A) Ramp with ending nut
B) Seal
C) Adjustable connection
Fig. 4
FO 0264
6

The appliance is designed to be connected to 230 V
monophase electricity supply.
The connection must be carried out in compliance with
the laws and regulations in force.
Before the appliance is connected:
1) checkthatthemainfuseandthedomesticinstallation
can support the load (see the rating label);
2) check that the power supply is properly earthed in
compliance with the current rules;
3) check the socket or the double pole switch used for
theelectricalconnectioncanbeeasilyreachedwith
the appliance built in the forniture unit.
Theapplianceis supplied withaconnectioncable. This
hastobeprovidedwithaproperplug,abletosupportthe
load marked on the identification plate. To connect the
plug to the cable, follow the recommendation given in
Fig. 5. The plug has to be fitted in a proper socket.
Ifconnectingtheappliancedirectlytotheelectricsystem,
it is necessary that you install a double pole switch
betweentheappliance and the electricitysupply,witha
minimumgapof3mm.betweentheswitchcontactsand
of a type suitable for the required load in compliance
with the current rules.
The connection cable has to be placed in order that, in
each part, it cannot reach a temperature 80 °C higher
than the room temperature.
The brown coloured phase cable (fitted in the terminal
blockcontactmarkedwith"L")mustalwaysbeconnected
to the network phase.
REPLACEMENT OF THE VOLTAGE CABLE
Only cable type H05V2V2-F T90 must be used. The
cable section must be suitable to the voltage and the
working temperature.
The yellow/green earth wire must be approximately 2
cm. longer than the phase wires (Fig. 5).
5. Electrical Connection
Fig. 5
FO 0073
Neutral
Earth (yellow/green)
7

INJECTORS REPLACEMENT
• Remove the pan supports.
• Remove the burner's caps and crowns.
• With a socket spanner 7 unscrew and remove the
injectors (Fig. 6), and replace them with the ones
required for the type of gas in use (see table 2).
• Reassemble the parts, following the same procedu-
re backwards.
• Replacethe ratinglabel(placednearthe gassupply
pipe) with the relevant one for the new type of gas
supply. You can find this label in the package of the
injectors supplied with the appliance.
Should the feeding gas pressure be different or
variable compared with the required pressure, an
appropriate pressure adjuster must be fitted on the gas
supply pipe, in compliance with the rules in force.
6. Adaptation to different types of gas
Fig. 6 FO 0392
ADJUSTMENT OF MINIMUM LEVEL
To adjust the minimum level of the burners, proceed as
follows:
•Light the burner.
•Turn the knob on the minimum position.
•Remove the knob.
•With a thin screwdriver, adjust the by-pass screw
(see Fig. 7). If changing from natural gas to LPG,
completelytightenclockwisethescrew,untilasmall
regular flame is obtained.
•Finallychecktheflamedoesnotgooutwhenquickly
turning the knob from the maximum position to the
minimum position.
This procedure can easily be carried out, anyhow the
hob has been positioned or built in the working top.
BURNER NORMAL REDUCED NORMAL
POWER POWER POWER
kW kW NATURAL GAS G20 - 20 mbar LPG
G25 - 25 mbar 28/37 mbar
inj. 1/100 m3/h inj. 1/100 g/h
Auxiliary (small) 1 0,33 70 0,095 50 72
Semi-rapid (medium) 1,9 0,45 96 0,181 71 137
Natural gas :
Rapid (big) 2,9 0,65 119 0,276 86 195
LPG : 2,7
Burner Ø By-pass
in 1/100
of mm.
Auxiliary 28
Semi-rapid 32
Rapid 40
Table 1 : By-pass diameters
Table 2 : injectors
Fig. 7
By-pass screw
8

550
470
580
510
55 min.
7. Building In
Fig. 8
A = Auxiliary burner SR = Semirapid burner
R = Rapid Burner
These hobs can be inserted in a built-in kitchen unit
whose depth is between 550 and 600 mm. The hobs
dimensions are shown in Fig. 9.
The edge of the cut out must have a minimum distance
from the rear wall of 55 mm.
If there are side walls, or sides of the furniture unit near
the hob, the cut out edges must have a minimum
distance of 100 mm.
Hanging forniture units or hoods must be placed at 650
mm. minimum from the hob.
FO 2034
a) Sealing gasket
FITTING THE HOB TO THE WORKTOP
Before fitting the hob into the cut out, an adhesive seal
must be fitted to the underside outside edge (Fig. 9) of
the hob. It is essential that no gaps are left in this seal
in order to prevent spillage near the hob seeping into
the cabinet below.
1) Remove the pan supports, the burners caps and
crowns and turn the hob upside down, taking care the
ignition candles are not damaged in this operation.
2) Place the sealing gasket all around the glass top
edge as shown in Fig. 9.
3) Fit the hob in the cut out and push it down until the
glass top and the working top come in touch, as shown
in Fig. 10.
Fig.9
A
Fig.10
FO 2108
FO 2107
SR
SR
R
A
9

a) Removable panel
b) Space possibly useful for
connections
550 min.
560 min.
Fig. 11 Fig. 12
Fig. 14 Fig. 15
FO 1013 FO 0947
FO 0939 FO 0938
FO 0198
470
30
591
380
140
POSSIBILITIES FOR
INSERTION
Kitchen unit with door
Proper arrangements must be taken in designing the
forniture unit, in order to avoid any contact with the
bottom of the hob which can be heated when it is
operated. The recommended solution is shown in Fig.
11.
The panel fitted under the hob should be easily
removable to allow an easy access if a technical
assistance intervention is needed.
Fig. 13
Kitchen unit with oven
The hob recess dimensions must comply the indication
given in Figs. 12 and 13 and must be provided with
brackets to allow a continuous supply of air.
To avoid overhating, the building in should be carried
out as shown in Figs. 14 e 15.
The hob's electric connection and the oven's one must
be carried out separately, both for safety reasons and
to allow the oven to be easily taken off the unit.
30
20 min
60 a
b
120 cm2
180 cm2360 cm2
50 cm2
10

Our appliances are produced with the greatest of
care.However,adefectmaystilloccur. Ourconsumer
services department will repair this upon request,
either during or after the guarantee period. The
service life of the appliance will not, however, be
reduced as a result.
This declaration of guarantee terms is based on
European Union Directive 99/44/EC and the
provisions of the Civil Code. The statutory rights that
the consumer has under this legislation are not
affected by this declaration of guarantee terms.
Thisdeclarationdoesnotaffectthevendor’sstatutory
warrantytotheenduser.Theapplianceisguaranteed
within the context of and in adherence with the
following terms:
1. In accordance with provisions laid down in
paragraphs2to15,wewillremedyfreeofcharge
anydefectthat occurswithin24 monthsfromthe
date the appliance is delivered to the first end
user. These guarantee terms do not apply in the
event of use for professional or equivalent
purposes.
2. Performing the guarantee means that the
appliance is returned to the condition it was in
before the defect occurred. Defective parts are
replacedorrepaired.Partsreplacedfreeofcharge
become our property.
3. So as to avoid more severe damage, the defect
must be brought to our attention immediately.
4. Applyingtheguaranteeissubjecttotheconsumer
providingproofofpurchaseshowingthepurchase
and/or delivery date.
5. Theguaranteewillnotapplyifdamagecausedto
delicate parts, such as glass (vitreous ceramic),
synthetic materials and rubber, is the result of
inappropriate use.
6. The guarantee cannot be called on for minor
faults that do not affect the value or the overall
reliability of the appliance.
7. The statutory warranty does not apply when
defects are caused by:
−a chemical or electrochemical reaction
caused by water,
−abnormal environmental conditions in
general,
−unsuitable operating conditions,
−contact with harsh substances.
8. The guarantee does not apply to defects due to
transport which have occurred outside of our
responsibility.Norwilltheguaranteecoverthose
caused by inadequate installation or assembly,
lack of maintenance or failure to respect the
assembly instructions or directions for use.
9. Defects that result from repairs or measures
carried out by people who are not qualified or
expert or defects that result from the addition of
DECLARATION OF GUARANTEETERMS
(BELGIUM)
non-original accessories or spare parts are not
covered by the guarantee.
10. Appliances that are easy to transport may be
delivered or sent to the consumer services
department. Home repairs are only anticipated
for bulky appliances or built-in appliances.
11. Ifthe appliancesare built-in,built-under, fixedor
suspended in such a way that removing and
replacingthemintheplacewheretheyarefitted
takesmorethanhalfanhour,thecoststhatresult
therefromwillbechargedfor.Connecteddamage
caused by these removal and replacement
operations will be the responsibility of the user.
12. If, during the guarantee period, repairing the
same defect repeatedly is not conclusive, or if
therepaircostsareconsidereddisproportionate,
in agreement with the consumer, the defective
appliancemaybereplacedwithanotherappliance
of the same value.
In this event, we reserve the right to ask for a
financialcontributioncalculatedaccordingtothe
length of time it has been used.
13. Arepairunderguaranteedoesnotmeanthatthe
normal guarantee period will be extended nor
that a new guarantee period begins.
14. We give a twelve month guarantee for repairs,
limited to the same defect.
15. Except in the event where liability is legally
imposed, this declaration of guarantee terms
excludesanycompensationfordamageoutside
the appliance for which the consumer wishes to
assert his rights. In the event of legally admitted
liability, compensation will not exceed the
purchase price paid for the appliance.
Theseguaranteetermsareonlyvalidforappliances
purchased and used in Belgium. For exported
appliances, the user must first make sure that they
satisfy the technical conditions (e.g.: voltage,
frequency,installationinstructions,typeofgas,etc.)
forthecountryconcernedandthattheycanwithstand
the local climatic and environmental conditions. For
appliances purchased abroad, the user must first
ensure that they meet the qualifications required in
Belgium. Non-essential or requested adjustments
arenotcoveredbytheguaranteeandarenotpossible
in all cases.
Ourconsumerservicesdepartmentisalwaysatyour
disposal,evenaftertheguaranteeperiodhasexpired.
Address for our consumer services department:
ELECTROLUX HOME PRODUCTS BELGIUM
Bergensesteenweg, 719 – 1502 LEMBEEK
Tel. [phone]
11