Zenoah BCZ4000DL User manual

848JG093B1 (802)
BRUSHCUTTERS
February 2008
BCZ4000DL
BCZ4000DW
BCZ4200CL
NOTE :
1. Use ZENOAH genuine parts as specified in the parts list for repair and/or replacement.
2. ZENOAH does not warrant the machines, which have been damaged by the use of any parts other
than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the serial
number are applicable to those specified in the parts list, then use parts number described in the
parts list.
4. The contents described in the parts list are accurate as of the date and may change due to
improvement.
5. The parts for the machine shall be supplied ten (10) years after the machine is discontinued. [It is
possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. It is also possible that some
parts may be available even after the limit of ten (10) years.]
APPLICABLE SERIAL NUMBERS:
BCZ4000DL : DRIVE UNIT 60900101 and up ENGINE UNIT 60900101 and up
BCZ4000DW : DRIVE UNIT 60900101 and up ENGINE UNIT 60900101 and up
BCZ4200CL : DRIVE UNIT 60900101 and up ENGINE UNIT 60900101 and up
PARTS LIST

Fig.1 CUTTER GROUP
BCZ4000DL

BCZ4000DL
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
73 T4970-52510 • SCREW TP5xL25 T27 2
74 T3541-14341 • GRIP 1
75 848JG132L0 • SPACER 1
76 0224-00655 • BOLT 1
77 01641-20608 • WASHER 2
78 3238-15230 • WASHER 1
80 848JG090R1 PLATE, NAME 1
81 8488X10020 PLATE 1
90 6298-E3390 BLADE 250-3T 1
91 848J663611 STRAP ASSY 1
92 848JL092B1 COVER BLADE 1
93 8488U00120 TOOL SET 1
94 3540-91110 • BAR 1
95 8488U10040 • SOCKET 1
96 848JG06912 TAP HEAD ASSY 1
97 – • CASE 1
98 T3189-15191 • EYELET 2
99 848JL069N0 • COVER 1
100 T3189-15142 • CORD HOLDER 1
101 T3189-15160 • SPRING 1
102 848BU369S0 • CORD 1
103 848JL066A4 GUARD 1
104 848JL06634 GUARD ASSY 1
105 848JL066B2 • BLADE 1
106 4820-72150 • BOLT TORX M5xL14 T27 1
107 3238-13150 • NUT 1
108 T4950-63040 BOLT TORX M6xL30 T27 2
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848JG05820 PIPE COMP. 1500x26xT1.5 1
2848JG058E1 SHAFT 1470x8,Spline ø8x9 tooth 1
3848JG05831 JOINT COMP. 1
10 848JG06100 GEAR CASE ASSY 1
11 06000-06000 • BEARING 1
12 06001-06000 • BEARING 1
13 04065-02612 • RING 1
14 8488AJ2800 • SEAL 1
15 848JG061B2 • SHAFT 1
16 848JG061C1 • GEAR 1
17 T4950-60800 • BOLT TORX M6xL8 T27 1
18 848JG061D2 • PINION 1
19 06000-00609 • BEARING 1
20 06001-06001 • BEARING 1
21 04065-02812 • RING 1
22 04064-01010 • RING 1
23 T4950-63540 • BOLT TORX M6xL35 T27 1
24 848JG061F1 • HOLDER (A) 1
25 848JG061L0 • PLATE 1
26 848JG061G1 • HOLDER (B) 1
27 T3002-13260 • NUT M10xP1.25 LH 1
28 T4950-40800 • BOLT TORX M4xL8 T27 1
29 T1501-32120 • BOLT TORX M5xL14 T27 1
30 848JG061J1 COVER 1
31 848JG066C0 BRACKET 1
32 848JG066D0 SPACER 1
40 8488R40461 GRIP ASSY 1
41 848JL233A5 • BODY-R 1
42 848JL233B5 • BODY-L 1
43 848JL233C6 • LEVER 1
44 848JL233D3 • SPRING 1
45 848JL233E2 • LEVER-S 1
46 848JL233F3 • SPRING 1
47 848JL233G2 • LEVER 1
48 T4506-52110 • SWITCH 1
49 8488251601 • SCREW TP5xL16 T27 4
50 8488RB0081 • HOLDER 2
51 8488RH0460 • ABSORBER 4
52 4820-13180 • BOLT TORX M5xL20 T27 2
53 8488P40370 • CABLE COMP. 1
54 8488M10560 • CORD COMP. 2
55 8488H20701 • TUBE 1
56 8488YT1301 SPACER 1
60 848JG138B1 HANGER 1
61 T4950-61431 BOLT TORX M6xL14 T27 1
70 848JG13210 HANDLE ASSY 1
71 848JG132B1 • BODY 1
72 848BC032J0 • GRIP 1
Fig.1 CUTTER GROUP

Fig.2 CUTTER GROUP
BCZ4000DW

BCZ4000DW
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
67 848JL033E3 • LEVER-S 1
68 8488M10441 • CORD COMP. 2
69 8488P00310 • CABLE COMP. 1
70 T4506-52110 • SWITCH 1
71 8488241600 • SCREW TP4xL16 T27 4
72 8488H15901 • TUBE 1
73 T4960-53010 • SCREW M5xL30 T27 1
74 3320-15310 • NUT 1
80 848JG090R0 PLATE, NAME 1
81 8488X10020 PLATE 1
90 8488Z23011 BLADE 250-3T 1
91 6220-17202 HARNESS ASSY 1
92 848JL092B1 COVER, BLADE 1
93 8488U00120 TOOL SET 1
94 3540-91110 • BAR 1
95 8488U10040 • SOCKET 1
96 848JG06912 TAP HEAD ASSY 1
97 – • CASE 1
98 T3189-15191 • EYELET 2
99 848JL069N0 • COVER 1
100 T3189-15142 • CORD HOLDER 1
101 T3189-15160 • SPRING 1
102 848BU369S0 • CORD 1
103 848JL066A4 GUARD 1
104 848JL06634 GUARD ASSY 1
105 848JL066B2 • BLADE 1
106 4820-72150 • BOLT TORX M5xL14 T27 1
107 3238-13150 • NUT 1
108 T4950-63040 BOLT TORX M6xL30 T27 2
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848JG05820 PIPE COMP. 1500x26xT1.5 1
2848JG058E1 SHAFT 1470x8,Spline ø8x9 tooth 1
3848JG05831 JOINT COMP. 1
10 848JG06100 GEAR CASE ASSY 1
11 06000-06000 • BEARING 1
12 06001-06000 • BEARING 1
13 04065-02612 • RING 1
14 8488AJ2800 • SEAL 1
15 848JG061B2 • SHAFT 1
16 848JG061C1 • GEAR 1
17 T4950-60800 • BOLT TORX M6xL8 T27 1
18 848JG061D2 • PINION 1
19 06000-00609 • BEARING 1
20 06001-06001 • BEARING 1
21 04065-02812 • RING 1
22 04064-01010 • RING 1
23 T4950-63540 • BOLT TORX 1
24 848JG061F1 • HOLDER (A) 1
25 848JG061L0 • PLATE 1
26 848JG061G1 • HOLDER (B) 1
27 T3002-13260 • NUT M10xP1.25-LH 1
28 T4950-40800 • BOLT TORX M4xL8 T27 1
29 T1501-32120 • BOLT TORX M5xL14 T27 1
30 848JG061J1 COVER 1
31 848JG066C0 BRACKET 1
32 848JG066D0 SPACER 1
40 848JG032Z0 BRACKET 1
41 4050-14140 ABSORBER 2
42 848JL132K1 BRACKET-UP 1
43 T4950-52500 BOLT TORX M5xL25 T27 4
44 4050-14121 CAP-L 1
45 4050-14150 CLAMP (A) 1
46 4050-14160 CLAMP (B) 1
47 8488153500 BOLT TORX M5xL35 T27 2
48 8488151400 BOLT TORX M5xL14 T27 2
50 848JG03810 HANGER ASSY 1
51 6520-17110 • HANGER 1
52 6520-17120 • CLAMP 1
53 6520-17130 • SPACER 1
54 T4950-52540 • BOLT TORX M5xL25 T27 1
55 848JG032L1 CLAMP 2
60 848JL03213 HANDLE COMP. 1
61 3553-11550 • LABEL 1
62 8488R40410 GRIP ASSY 1
63 848JL033A3 • BODY-R 1
64 848JL033B4 • BODY-L 1
65 848JL033C3 • LEVER 1
66 848JL033D2 • SPRING 1
Fig.2 CUTTER GROUP

Fig.3 CUTTER GROUP
BCZ4200CL

BCZ4200CL
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
124 848JL033B4 • BODY-L 1
125 848JL033C3 • LEVER 1
126 848JL033D2 • SPRING 1
127 848JL033E3 • LEVER-S 1
128 T4506-52110 • SWITCH 1
129 8488241600 • SCREW 4
130 T4960-53010 • SCREW TORX 1
131 3320-15310 • NUT 1
132 8488P00111 • CABLE COMP. 1
133 8488M10060 • CORD COMP. 2
134 8488H27501 • TUBE 1
151 8488ZA3021 BLADE 1
159 848JL03612 HARNESS ASSY 1
160 848JL036F0 • HIP PAD ASSY 1
161 848JL092B1 COVER BLADE 1
162 8488U00001 TOOL SET 1
163 T4017-91130 • SOCKET 1
164 3540-91110 • BAR 1
165 848JL06914 TAP HEAD ASSY 1 ACC.
166 – • CASE 1
167 T3189-15191 • EYELET 2
168 848JL069N0 • COVER 1
169 T3189-15142 • CORD HOLDER 1
170 T3189-15160 • SPRING 1
171 848BU369S0 • CORD 1
172 848JL066A4 GUARD 1
173 848JL06634 GUARD ASSY 1
175 848JL066B2 • BLADE 1
176 4820-72150 • BOLT TORX M4xL16 T27 1
177 3238-13150 • NUT 1
178 T4950-63040 BOLT TORX 2
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
20 848JL05823 PIPE COMP. 1
23 848JL058E1 SHAFT 1
24 848JL05832 JOINT COMP. 1
25 848JL058F0 SLEEVE 1
29 848JL06100 GEAR CASE ASSY 1
30 06000-06001 • BEARING 1
31 06001-06001 • BEARING 1
33 04065-02812 • RING 1
34 8488AL3500 • SEAL 1
35 848JL061B4 • SHAFT 1
36 848JL061C2 • GEAR 1
37 T4950-60800 • BOLT TORX 1
38 T4950-40800 • BOLT TORX 1
39 848JL061D3 • PINION 1
40 06000-06000 • BEARING 1
41 06004-06202 • BEARING 1
43 04065-03515 • RING, SNAP 1
44 3130-13270 • RING 1
45 T4950-63540 • BOLT TORX 1
46 848JL061F3 • HOLDER (A) 1
47 848JL061L2 • PLATE 1
48 848JL061G2 • HOLDER (B) 1
49 848JL061K1 • NUT M12xP1.25 1
50 848JL061J3 • COVER 1
51 04065-01110 • SNAP RING 1
52 T1501-32120 • BOLT TORX M5xL12 T27 1
53 848JL066C2 PLATE 1
70 848JL031A3 FRAME 1
71 848JL031E2 BRACKET-F 1
72 848JL031F3 BRACKET-L 1
73 8488251601 SCREW TP5(P-tight)xL16 T27 7
74 848JL031B3 HOLDER 1
75 848JL031C2 BAND 1
76 848JL031J3 ABSORBER 2
77 848JL031N3 SPRING 1
78 4820-85510 BOLT TORX M5xL16 T27 3
79 01642-20508 WASHER 3
80 848JL032L2 CLAMP 2
81 848JL031K3 ABSORBER 3
82 848JL031P3 SPRING 2
83 T4950-62040 BOLT TORX 1
90 848JL032C2 BRACKET-UP 1
91 848JL032D2 BRACKET-LO 1
92 848JL032G2 KNOB 1
101 8488X10020 PLATE 1
102 848JG290R0 PLATE NAME 1
121 848JL03213 HANDLE COMP. 1
122 848JL03313 GRIP ASSY 1
123 848JL033A3 • BODY-R 1
Fig.3 CUTTER GROUP

Fig.4 ENGINE GROUP
BCZ4000DL/BCZ4000DW/BCZ4200CL

BCZ4000DL/BCZ4000DW/BCZ4200CL
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
92 848GG014B4 GASKET, INSU 1
93 848GG014C0 GASKET, CARB 1
94 T4950-52021 BOLT TORX M5xL20 T27 3
95 848GG08104 CARBURETOR ASSY 1
96 848H7082F0 KNOB 1
97 2850-81900 PUMP 1
98 8488F40450 TUBE 1
99 848GG08310 BODY ASSY 1
100 848GG083D0 • GROMMET 1
101 848GG08320 COVER ASSY 1
102 8488052011 • SCREW 2
103 848H7083F1 ELEMENT 1
104 848GG083L0 PLATE 1
105 4820-15310 BOLT TORX M5xL50 T27 2
106 4820-12130 BOLT TORX M5xL22 T27 1
107 848H708222 BRACKET ASSY 1
108 T1600-13170 • SCREW 1
109 0282-10604 • NUT 1
110 8488251601 SCREW TP5xL16 T27 1
111 8488141200 BOLT TORX M4xL12 T27 1
112 848GG083G0 ELEMENT, SUB 1
120 848GG08501 TANK ASSY 1
121 848L238510 • CAP ASSY 1
122 4500-85300 • • HOLDER ASSY 1
123 4500-85220 • • PACKING 1
124 5601-85260 • • FILTER 1
125 848L2385N0 • • STOPPER 1
126 848GG08530 • PIPE COMP. 1
127 3302-85400 • FILTER 1
128 1260-85460 • CLIP 1
129 8488152500 BOLT TORX M5xL25 T27 4
130 848GG085Z1 GUARD, TANK 1
140a 848GG090C1 LABEL, RECOIL 1 DL, DW
140b 848GG190C1 LABEL, RECOIL 1 CL
141 2634-31420 LABEL (CE) 1
142 8488X01180 LABEL 1
143 848H7090B1 LABEL, COVER 1
150 848JG05300 HOUSING ASSY 1 DL, DW
151 848JG053A1 • HOUSING 1 DL, DW
152 06004-06202 • BEARING 1 DL, DW
153 04065-03515 • RING, SNAP 1 DL, DW
154 848JL051A1 • DRUM 1 DL, DW
155 04064-01510 • RING 1 DL, DW
156 848JG053B1 • CLAMP 1 DL, DW
157 848JG053D2 • ABSORBER 1 DL, DW
158 848JG053H2 • ABSORBER 1 DL, DW
159 04065-04718 • RING 1 DL, DW
160 4820-12350 • BOLT TORX M5xL10 T27 1 DL, DW
161 8488162500 • BOLT TORX M6xL25 T27 1 DL, DW
162 848JG053Y0 • SPACER 1 DL, DW
163 848JG053J2 COVER 1 DL, DW
164 8488251601 SCREW TP5xL16 T27 3 DL, DW
165 T4950-62040 BOLT TORX M6xL20 T27 4
170 848JL05305 HOUSING ASSY 1 CL
171 848JL053A5 • HOUSING 1 CL
172 06004-06202 • BEARING 1 CL
173 04065-03515 • RING SNAP 1 CL
174 848JL051A1 • DRUM 1 CL
175 04064-01510 • RING 1 CL
176 4820-12350 • BOLT TORX M5xL10 T27 1 CL
177 T4950-63040 • BOLT TORX M6xL30 T27 1 CL
178 848JL053D1 • ABSORBER 1 CL
179 848JL053H0 • ABSORBER 1 CL
180 04065-04518 • RING 1 CL
181 848JL053B1 • CLAMP 1 CL
182 848JL053Y0 • SPACER 1 CL
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848GG01211 CYLINDER COMP. 1
2848GG012C1 • COVER, TRS 1
3848GG012D1 • COVER, TRF 1
4848GG012E1 • GASKET, TR 2
58488141000 • BOLT TORX M4x10 T27 6
6848GG012B1 GASKET, CYL 1
74820-12130 BOLT TORX M5xL22 T27 4
83699-91867 SPARK PLUG CMR7H 1
9848GG02111 CRANK CASE COMP. 1
10 2629-21130 • PIN 3
11 848GG021D1 GASKET, CASE 1
12 84889C3200 BEARING 2
13 4810-21210 SEAL 1
14 1650-21220 SEAL 1
15 04065-03212 RING 1
16 4820-13180 BOLT TORX M5xL20 T27 4
17 848GG041A0 PISTON 1
18 2660-41211 RING, PISTON 2
19 8488BA3500 PIN 1
20 1300-41320 RING 2
21 T2100-41410 BEARING 1
22 2850-41510 WASHER 2
23 848GG04200 CRANK SHAFT COMP. 1
30 848GG01510 MUFFLER ASSY 1
31 848GG015U0 • GUIDE 1
32 848GG015B0 • ARRESTER 1
33 T4950-40800 • BOLT TORX M4xL8 T27 2
34 4820-82310 BOLT TORX M5xL60 T27 2
35 8488151002 BOLT TORX M5xL10 T27 2
36 848GG015C2 GASKET, MUFF 1
37 848GG015D1 PLATE 1
40 848GG053A1 COVER, FAN 1
41 4820-85510 BOLT TORX M5xL15 T27 4
42 848GG03110 COVER, ENGINE 1
43 848GG012G1 PLATE 1
44 T4970-52000 SCREW TP5xL20 T27 2
45 8488151002 BOLT TORX M5xL10 T27 5
46 5500-22110 GUARD 1
50 848H705110 SHOE COMP. 1
51 1200-51211 SCREW 2
52 1200-51230 WASHER 2
53 1200-51241 WASHER 2
60 848GG07111 ROTOR 1
61 848GG07120 COIL ASSY 1
62 848F3071C2 • CAP 1
63 848F0871G0 • SPRING 1
64 1140-72110 • GROMMET 1
65 2616-71320 • CAP 1
66 848GG071D0 • CORD 1
67 8488142500 BOLT TORX M4xL25 T27 2
68 T1700-71260 SPACER 2
69 8488M00150 CORD COMP. 1
70 4810-72120 GROMMET 1
71 1650-43230 NUT 1
72 1000-43240 KEY 1
80 848GG07510 RECOIL ASSY 1
81 848F6875C0 • REEL 1
82 848F6875L0 • PLATE, CAM 1
83 848F6875K0 • SPRING, DAMPER 1
84 848F6875B0 • SPRING, SPIRAL 1
85 4500-75150 • SCREW 1
86 8488S80010 • ROPE 1
87 848F6775J0 • KNOB 1
88 848GG07520 PULLEY ASSY 1
89 4820-32120 BOLT TORX M5xL15 T27 4
90 848GG014A1 INSULATOR 1
91 848H7082A2 PIPE 1
Fig.4 ENGINE GROUP

Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848GG08104 CARBURETOR ASSY 1
23306-81380 • SCREEN 1
3848H7081H0 • GOVER 1
4848H7081P0 • SCREW 1
53304-81140 • GASKET 1
61172-81150 • DIAPHRAGM 1
73356-81310 • VALVE, INLET 1
82850-81290 • GASKET 1
93310-81260 • DIAPHRAGM 1
10 848H7081G0 • COVER 1
11 2867-81270 • SPRING 1
12 848C9280G0 • NEEDLE 1
13 3415-81490 • CAP 2
14 3310-81240 • SCREW 1
15 3310-81250 • PIN 1
16 3310-81230 • LEVER 1
17 848H7081T1 • SHAFT 1
18 1282-81460 • SPRING 1
19 1145-81540 • SCREW 1
20 3310-81341 • VALVE 1
21 2880-81470 • SCREW 3
22 1751-81130 • RING 1
23 1751-81190 • WASHER 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
24 1751-81141 • SWIVEL 1
25 1148-81390 • RING 1
26 848H7181Z1 • LEVER, THROTTLE 1
27 2670-81410 • SPRING 1
28 3350-81350 • SPRING, CHOKE 1
29 3350-81220 • BALL 1
30 848H7181E0 • SHAFT ASSY, CHOKE 1
31 848GG080C0 • VALVE 1
32 3350-81391 • SPRING 1
33 3310-81351 • SCREW ASSY 4
34 848H7181B0 • NEEDLE 1
35 2810-81530 • SPRING 1
36 2812-81510 • PISTON 1
37 2812-81520 • BALL 1
38 848GG08200 • BODY 1
39 848H7082A0 • PACKING 2
40 848GG082B0 • ROD 1
Fig.5 CARBURETOR
BCZ4000DL/BCZ4000DW/BCZ4200CL