Zenoah G5200 User manual

848C8C93A1 (709)
CHAIN SAW
September 2007
NOTE :
1. Use ZENOAH genuine parts specified in the parts list for repair and/or replacement.
2. ZENOAH does not warrant the machines, those which have been damaged by the use of any parts
other than those specified by the company.
3. When placing orders of parts for repair and/or replacement, check if the model name and the serial
number are suitable to those specified in the parts list, then use parts number described in the
parts list.
4. The contents described in the parts list may change due to improvement.
5. The parts for the machine shall be supplied within ten (10) years after the machine is discontinued.
[It is possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. And it is also possible that some
parts may be available even after the limit of ten (10) years.]
G4500
G5200
APPLICABLE SERIAL NUMBERS:
G4500 : 610614 and up
G5200 : 605245 and up
PARTS LIST

Fig.1 POWER UNIT
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12670-12113 Cylinder 1 ø43
22810-14110 Inlet Pipe 1
32817-14121 Gasket (K2810-06012) 1 Kit
42670-14130 Screw M5x10 2
52880-14150 Inner Guide 1
62670-14311 Bracket 1
72670-14320 Screw M5x14 2
82880-14350 Spacer 1
92880-14361 Gasket 1
10 2670-14211 Gasket, Cylinder (K2810-06012) 1 Kit
11 4820-13180 Bolt, Cylinder M5x20 4
12 2810-15220 Bolt, Muffler M5x83 2
13 2850-15230 Nut, Muffler M5 2
14 2810-15113 Muffler 1
15 2670-14130 Screw M5x10 2
16 3356-15210 Gasket, Muffler (K2810-06012) 1 Kit
17 2810-15310 Cover 1
18 848C802101 Crankcase assy 1
19 3356-21130 • Spring Pin 3
20 T4012-21240 • Bearing 15x35x11 2
21 04065-03515 • Snap Ring ø35 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
22 2670-21210 • Oil Seal 15x35x4.5 1
23 2670-21220 • Oil Seal 15x28X4.5 1
24 2850-21230 • Stud 2
25 2670-21250 • Elbow 1
26 2810-22511 • Stopper 1
27 2810-22521 • Stopper 1
28 848C8021D2 Gasket, Case (K2810-06012) 1 Kit
29 2670-21320 Screw M5x25 5
30 2810-22210 Pipe 3x7x105 1
31 3310-82230 Clip 1
32 2810-22411 Mat 1
33 2670-41114 Piston ø43 1
34 2670-41211 Piston Ring ø43 2
35 3350-41310 Piston Pin8x11x34.5 1
36 3350-41320 Snap Ring 2
37 1400-41410 Needle Bearing 11x15x12.3 1
38 2670-41510 Washer 2
39 848C804202 Crankshaft comp. 1
40 1000-43240 Key 1
41 2810-06012 Gasket Kit 1
G4500

Fig.1 POWER UNIT
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12880-12111 Cylinder 1 ø45
22880-14111 Inlet Pipe 1
32880-14120 Spring 1
52880-14150 Inner Guide 1
62670-14311 Bracket 1
72670-14320 Screw M5x14 2
82880-14350 Spacer 1
92880-14361 Gasket 1
10 2670-14211 Gasket, Cylinder 1
11 4820-13180 Bolt, Cylinder M5x20 4
12 2810-15220 Bolt, Muffler M5x83 2
13 2850-15230 Nut, Muffler M5 2
14 2810-15113 Muffler 1
15 2670-14130 Screw M5x10 2
16 3356-15210 Gasket, Muffler 1
17 2810-15310 Cover 1
18 848C802101 Crankcase assy 1
19 3356-21130 • Spring Pin 3
20 T4012-21240 • Bearing 15x35x11 2
21 04065-03515 • Snap Ring ø35 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
22 2670-21210 • Oil Seal 15x35x4.5 1
23 2670-21220 • Oil Seal 15x28X4.5 1
24 2850-21230 • Stud 2
25 2670-21250 • Elbow 1
26 2810-22511 • Stopper 1
27 2810-22521 • Stopper 1
28 848C8021D2 Gasket, Case 1
29 2670-21320 Screw M5x25 5
30 2810-22210 Pipe 3x7x105 1
31 3310-82230 Clip 1
32 2810-22411 Mat 1
33 2880-41110 Piston ø45 1
34 2880-41210 Piston Ring ø45 2
35 2880-41310 Piston Pin 7.4x11x37.5 1
36 3350-41320 Snap Ring 2
37 1400-41410 Needle Bearing 11x15x12.3 1
38 2670-41510 Washer 2
39 848C8A4202 Crankshaft Comp. 1
40 1000-43240 Key 1
G5200

Fig.2 IGNITION, STARTING
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12670-71101 Rotor assy 1
21850-75220 • Ratchet 2
32670-71130 • Spring 2
40308-00040 • Ring 2
53350-43231 Nut M8 1
60290-20820 Washer M8 1
72880-71300 Coil assy 1
82810-71204 • Coil comp. 1
92810-71220 • • Cord 1
10 2670-71230 • • Grommet 1
11 2810-72110 • Plug cap 1
12 1400-72121 • Spring 1
13 2670-71320 • Tube 1
14 2810-71250 • Grommet 1
15 2670-14220 Screw M5x20 2
18 2670-71510 Cord 1
19 2880-71600 Switch assy 1
20 2810-71610 • Switch 1
21 2670-71621 • Switch Cover 1
22 2880-71630 • Plate 1
23 2670-14130 Screw M5x10 1
24 3699-90431 Spark plug (NGK BPM7Y) 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
25 2810-21270 Plate 1
26 0260-30410 Screw M4x10 2
27 2881-75000 Starter assy 1
28 2810-75110 • Recoil case comp. 1
29 2810-75120 • Guide 1
30 2810-75150 • Boss 1
31 2670-75212 • Reel 1
32 3317-75300 • Spring comp. 1
33 2670-75411 • Rope 1
34 T2041-75420 • Knob 1
35 T2041-75431 • Collar 2
37 2881-75440 • Spring B
38 1400-86280 • Washer 1
39 2670-14220 • Screw 1
40 2880-75600 Fan cover comp. 1
42 2880-75620 • Sheet 1
43 2670-14320 Screw 4
44 2811-75132 Label, Recoil 1
45 2881-98611 Snow protector 1 OP
G4500

Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12670-71101 Rotor assy 1
21850-75220 • Ratchet 2
32670-71130 • Spring 2
40308-00040 • Ring 2
53350-43231 Nut M8 1
60290-20820 Washer M8 1
72880-71300 Coil Assy 1
82810-71204 • Coil Comp. 1
92810-71220 • • Cord 1
10 2670-71230 • • Grommet 1
11 2810-72110 • Plug cap 1
12 1400-72121 • Spring 1
13 2670-71320 • Tube 1
14 2810-71250 • Grommet 1
15 2670-14220 Screw M5x20 2
18 2670-71510 Cord 1
19 2880-71600 Switch assy 1
20 2810-71610 • Switch 1
21 2670-71621 • Switch Cover 1
22 2880-71630 • Plate 1
23 2670-14130 Screw M5x10 1
24 3699-90512 Spark plug (NGK BPM8Y) 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
25 2810-21270 Plate 1
26 0260-30410 Screw M4x10 2
27 2881-75000 Starter assy 1
28 2810-75110 • Recoil case comp. 1
29 2810-75120 • Guide 1
30 2810-75150 • Boss 1
31 2670-75212 • Reel 1
32 3317-75300 • Spring comp. 1
33 2670-75411 • Rope 1
34 T2041-75420 • Knob 1
35 T2041-75431 • Collar 2
37 2881-75440 • Spring B 1
38 1400-86280 • Washer 1
39 2670-14220 • Screw 1
40 2880-75600 Fan cover comp. 1
42 2880-75620 • Sheet 1
43 2670-14320 Screw 4
44 848C8C90C1 Label, Recoil 1
45 2881-98611 Snow protector 1 OP
Fig.2 IGNITION, STARTING G5200

Fig.3 HANDLE
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12880-32101 Left handle comp. 1
28488251901 Screw M5x19 BT 4
7848C803308 Right handle assy 1
10 848C8033Y0 • PLUG 1
11 2810-33280 • Damper (A) 1
12 2670-75520 • Screw 1
13 2810-33211 • Gasket 1
14 2670-33311 • Throttle lever 1
15 3356-33321 • Throttle spring 1
16 04025-00524 • Spring pin ø5.2x24 1
17 848C3033E3 Arm 1
18 2670-34110 Grip cover 1
19 8488251901 Screw M5x19 BT 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
20 2810-25210 Chain catcher 1
21 2670-14320 Screw M5x14 1
22 2880-35111 Damper 3
23 8488251601 Screw M5x16 BT 4
24 2810-35150 Damper cap 3
25 2881-35110 Spring 1
26 2881-35120 Spacer 1
27 2880-35211 Damper 2
28 3350-35170 Bolt 2
29 2880-35250 Cap 2
G4500

Fig.3 HANDLE
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
12880-32101 Left handle comp. 1
28488251901 Screw M5x19 BT 4
32880-32250 Bracket 1
42670-14130 Screw M5x10 1
52880-32270 Screw M5x8 1
62880-31211 Damper 1
72810-33007 Right handle assy 1
10 848C8033Y0 • Plug 1
11 2810-33280 • Damper (A) 1
12 2670-75520 • Screw 1
13 2810-33211 • Gasket 1
14 2670-33311 • Throttle lever 1
15 3356-33321 • Throttle spring 1
16 04025-00524 • Spring pin ø5.2x24 1
17 848C3033E3 Arm 1
18 2670-34110 Grip cover 1
19 8488251901 Screw M5x19 BT 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
20 2810-25210 Chain catcher 1
21 2670-14320 Screw M5x14 1
22 2880-35111 Damper 3
23 8488251601 Screw M5x16 BT 4
24 2810-35150 Damper cap 3
25 2881-35110 Spring 1
26 2881-35120 Spacer 1
27 2880-35211 Damper 2
28 3350-35170 Bolt 2
29 2880-35250 Cap 2
G5200

Fig.4 FUELING SYSTEMS
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848C8031A6 Cylinder cover 1
32670-14320 Screw M5x14 5
42854-31513 Label 1
52810-83305 Cleaner cover comp. 1
63356-83322 • Knob 1
73388-83340 • Gasket, cap 1
82810-83500 • Air cleaner comp. 1
92810-83520 • • Seal 1
10 1600-33130 • Screw 1
11 2810-83410 • Grommet, Air cleaner 1
12 2810-83101 Air cleaner comp. 1
13 2813-31210 Label 1
14 2880-82310 Guide ( I ) 1
15 2880-82350 Guide (HL) 1
16 2880-82102 Manifold comp. 1
17 2810-82141 Supporter 1
18 2880-82210 Screw M5x52 2
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
19 2880-82410 Choke rod 1
20 848C8082G0 Grommet, Choke 1
21 2670-82430 Guide 1
22 2880-82511 Throttle rod 1
23 2810-82520 Grommet, throttle 1
24 848C808538 Fuel pipe assy 1
25 848C8085R5 • Fuel pipe 1
26 2850-34350 • Collar 1
27 3302-85400 • Filter assy 1
28 2670-34401 Tank cap assy 1
29 2670-34430 • Gasket, Tank cap 1
30 2670-34500 Breather assy 1
31 3350-34540 • Pipe 1
32 1260-85460 • Clip 1
33 T2041-75810 Label 1
34 2811-98501 Air cleaner comp. 1 OP(Felt)
G4500

Fig.4 FUELING SYSTEMS G5200
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848C8A3122 Cylinder cover 1
22880-31120 • Nut 1
32670-14320 Screw M5x14 5
42854-31513 Label 1
52810-83305 Cleaner cover comp. 1
63356-83322 • Knob 1
73388-83340 • Gasket, cap 1
82810-83500 • Air cleaner comp. 1
92810-83520 • • Seal 1
10 1600-33130 • Screw 1
11 2810-83410 • Grommet, Air cleaner 1
12 2810-83101 Air cleaner comp. 1
13 2813-31210 Label 1
14 2880-82310 Guide ( I ) 1
15 2880-82350 Guide (HL) 1
16 2880-82102 Manifold comp. 1
17 2810-82141 Supporter 1
18 2880-82210 Screw M5x52 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
19 2880-82410 Choke rod 1
20 848C8082G0 Grommet, Choke 1
21 2670-82430 Guide 1
22 2880-82511 Throttle rod 1
23 2810-82520 Grommet, throttle 1
24 848C808538 Fuel pipe assy 1
25 848C8085R5 • Fuel pipe 1
26 2850-34350 • Collar 1
27 3302-85400 • Filter assy 1
28 2670-34401 Tank cap assy 1
29 2670-34430 • Gasket, Tank cap 1
30 2670-34500 Breather assy 1
31 3350-34540 • Pipe 1
32 1260-85460 • Clip 1
33 T2041-75810 Label 1
34 2811-98501 Air cleaner comp. 1 OP(Felt)

Fig.5 OIL SYSTEM, CLUTCH
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1848C108512 Oil cap assy 1
22841-31820 • Gasket, cap 1
32670-23101 Oil pipe compete 1
42670-23120 • Pipe 1
52670-23131 • Oil filter 1
62670-23210 Pipe 1
73330-23121 Valve 1
83350-26220 Seal 1
93350-26230 Clip 1
10 848CA66700 Oil pump assy 1
• Oil pump 1
• Worm Gear 1
13 2670-55220 Seal 1
14 2670-55410 Screw M4x14 2
15 2670-55610 Pump cover 1
16 2670-55410 Screw M4x14 3
18 2670-51210 Plate 1
Q'TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
19 848C805121 Clutch assy 1
20 3317-51231 • Spring 1
21 2810-51310 Needle bearing 12x15x14 1
22 2880-51110 Clutch drum 1
23 3350-51121 Rim 325P 1
G4500