Zippo all-terrain grill User manual

YEAR LIMITED
GUARANTEE
AL L -TERRAIN GRIL L
TM
Safety ..................................2
Operation ............................2
Ignition ................................8
Cooking...............................9
Maintenance .......................9
Transport and Storage .....10
Warranty............................12
Trouble Shooting ..............13
Parts Listing......................14
Assembly Diagram ...........15
ENGLISH 1-14 / FRANÇAIS 16-31 / ESPAÑOL 32-47
READ AND SAVE THESE INSTRUCTIONS
Use & Care
Manual
Zippo Manufacturing Company
33 Barbour Street,
Bradford, Pennsylvania 16701 USA
Telephone: [phone]
Customer Care Website: zippo.com
Assembled in USA with domestic
and foreign components.
843707_rF
ANSI Z21.58b-2012
CSA 1.6b-2012
MODEL #: 8108-54Z
ZIPPO MODEL #: 44024
PLEASE RECORD YOUR SERIAL NUMBER, LOCATED ON BACK OF GRILL
ALONG EDGE OF WORK SURFACE, AND THE DATE OF PURCHASE BELOW.
SERIAL NUMBER ______________________________________________
DATE OF PURCHASE ___________________________________________
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION
NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE
APPLIANCE. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS
BEFORE ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL
WARNINGS AND INSTRUCTIONS WHEN USING THE APPLIANCE.

2
SAFETY
Your new Zippo®All-Terrain Grill™is a safe, convenient
appliance when assembled and used properly. However, as
with all gas-fired products, certain safeguards must be observed.
Failure to follow these safeguards may result in damage or
injury including fire or explosion which could cause property
damage, personal injury, or death. If you have questions
concerning assembly or operation, consult your dealer, gas
appliance serviceman, your gas company or Zippo Consumer
Relations at 888-368-0826.
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame
3. Open lid
4. If odor continues, immediately call your
gas supplier or your fire department
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
• FOROUTDOORUSEONLY.
• IFSTOREDINDOORS,DETACHANDLEAVE
CYLINDER OUTDOORS.
• SPECIALCAREMUSTBETAKENTOKEEPSMALL
CHILDREN AWAY FROM HEATED SURFACES.
• DONOTSTOREORUSEGASOLINEOROTHER
FLAMMABLELIQUIDSORVAPORSINTHEVICINITY
OF THIS OR ANY OTHER APPLIANCE.
• NEVEROPERATETHISAPPLIANCEUNATTENDED.THIS
APPLIANCE IS NOT INTENDED FOR COMMERCIAL USE.
• USECAUTIONWHENHANDLINGORTRANSPORTING
THIS PRODUCT. METAL EDGES CAN PRESENT A
HAZARD. USE APPROPRIATE GLOVES WHEN LIFTING
OR HANDLING.
• DONOTSIT,STANDORPLACEEXCESSIVEWEIGHT
ON APPLIANCE OR SHELF.
• USEONLEVELGROUND
1. If any accessory is used on this appliance that requires an
external electrical power source, the accessory, when
installed, must be electrically grounded in accordance with
local codes. In the absence of local codes, the following
standards apply:
(U.S.A.) ANSI/NFPA No. 70-Latest Edition
and (CANADA) CSA C22.1 Canadian Electrical Code
2. Do not cut or remove the grounding prong from the plug.
3. Keep the electrical supply cord and fuel supply hose away
from any heated surface.
OPERATION
Fuels used in gas or oil-fired appliances, and the products of
combustion of such fuels, contain chemicals known to the
State of California to cause cancer, birth defects or other
reproductive harm.
“This warning is issued pursuant to California Health and Safety
Code Sec. 25249.6”
1. In the U.S.A., this appliance must be installed in accordance
with the local code and the relevant national code.
ANSI Z223.1/NFPA 54 – Latest Edition National Fuel
Gas Code and Latest Local Codes where Applicable
In Canada, this appliance must be installed in accordance
with the local code and the relevant CSA standards:
CSA-B149.1NaturalGasandPropane
Installation Code
2. The appliance must be located away from combustible
surfaces by at least 30 in (76 cm) from each side, and
30 in (76 cm) from the rear.
3. DO NOT operate this appliance under any overhead roof
construction or foliage.
4. This appliance is for OUTDOOR USE ONLY. DO NOT operate
in garage, shed, or other such enclosed areas.
5. DO NOT restrict the flow of air to the appliance.
6. Keep the area surrounding the appliance free of combustible
materials, gasoline, and all flammable liquids and vapors.
7. This appliance is not intended to be installed in, or on,
recreational vehicles and/or boats.
8. Do not store a spare propane cylinder under or near a grill, or
other heat sources. NEVER fill a propane cylinder beyond
80% full; a fire causing serious injury or death may occur.
9. Do not move the appliance while in use.
10. The use of alcohol, prescription or non-prescription
medication may impair the consumer’s ability to properly
assemble or safely operate the appliance. Do not operate
when impaired.
CAUTION
WARNING
DANGER
ELECTRICAL CAUTION
WARNING
30 in (76 cm)
30 in (76 cm)

3
11. Do not leave the appliance unattended. Keep children and
pets away from the unit at all times.
12. This appliance is not intended for and should never be used
as a heater.
Assembly
Raise/Grill Mode
1. Place foot on tow handle as shown in figure 3.
2. While holding onto the work surface, pull upward evenly on
both sides until buttons lock in middle holes.
figure 3
figure 4
NOTE: Make sure buttons lock into holes on both sides of work
surface, as shown in figure 4.
figure 2a
Wheel Cap 2x Push Nut 2x Bushing 2x
figure 2b figure 2c
Carefully use a hammer to tap push nuts onto axle
figure 1
Handle Standoff 2x
Wing Nut 2x
Handle Shield
Handle Standoff
Lid Handle
Wing Nut
Insert Push Nut into tool as shown in figure below.

4
Large propane cylinder installation, cylinder not included.
Lock Tank Retainer to hold the cylinder in place.
figure 6a
Lower Tank Support Bracket as shown in figure 6a. Then
snap into Leg Handle as shown in figure 6b.
IMPORTANT: The Tank Support Bracket should always be
lowered for stability
Install Cooking Grate as shown in figure 7.
figure 6b
figure 7
figure 8
figure 9
figure 5
Lift Tank Retainer to release Tank Support Bracket as
shown in figure 5.

5
Small Propane Cylinders / Direct Connection
Not for use with natural gas.
Use cylinders that are marked “Propane Fuel” only.
Use small propane cylinders with a capacity of 14.1 oz. or
16.4 oz. These cylinders are typically available in the camping,
hardware, or plumbing sections of your local retailer.
NOTE: Your grill is equipped with a fuel supply system
designed for vapor withdrawal.
1. Remove protective cap from propane cylinder.
2. Align and push the small propane cylinder into the regulator
and turn clockwise until tight.
•Donotuseawrenchtotightensmallpropanecylinder
connection. Using a wrench could damage the regulator
coupling and could cause a leak and or fire.
•Disconnectsmallpropanecylinderwhengrillisnotinuse.
QCC®-1QUICKCLOSINGCOUPLING
(Large Propane Cylinder)
The QCC®-1 system incorporates new safety features required
by the American National Standards Institute (ANSI) and the
Canadian Standards Steering Committee.
* Gas will not flow until a positive connection has been made.
* A thermal element will shut off the flow of gas between
240°F and 300°F.
* When activated, a Flow Limiting Device will limit the flow
of gas to 10 cubic feet per hour.
All models are equipped with a hose with a QCC®-1 Quick
Closing Coupling.
1. The QCC®coupling contains a magnetic Flow Limiting
Device which will limit the flow of gas should there be a
leak between the regulator and the appliance valve. This
device will activate if the cylinder valve is opened while the
appliance valves are open. Be sure the appliance valves
are off before the cylinder valve is opened to prevent
accidental activation.
2. The QCC®coupling incorporates a heat sensitive hand wheel
that will cause the back check module in the QCC®cylinder
valve to close when exposed to temperatures between 240°
and 300°F. Should this occur, do not attempt to reconnect
the nut. Remove hose/ regulator assembly and replace with
a new one.
3. The pressure regulator is set at 11 inches WC (water
column) and is for use with propane only. The hose and
hose couplings comply with CSA Standard CAN1-8.3. No
modifications or substitutions should be attempted.
4. Protect the hose from dripping grease and do not allow the
hose to touch any hot surface, including the base casting
of the grill.
5. Inspect seal in the QCC®cylinder valve when replacing
propane cylinder or once per year, whichever is more
frequent. Replace seal if there is any indication of cracks,
creases, or abrasion.
6. Inspect hose before each use of the grill. If the hose is
cracked, cut, abraded or damaged in any way, the appliance
must not be operated.
7. For repair or replacement of hose/regulator assembly, contact
Zippo Consumer Relations at 888-368-0826.
CAUTION
WARNING
14.1 oz. (400 g)16.4 oz. (465 g)
figure 10
This grill accommodates these cylinder sizes,
not included.
Small Propane Cylinder
• direct connection
Large Propane Cylinder
• connect with Zippo
supplied hose only
figure 11
ADAPTER HOSE
CHECK VALVE
HEAT SENSITIVE
HAND WHEEL
NIPPLE WITH FLOW
LIMITING DEVICE
SHUT OFF VALVE
CYLINDER
20 lb. (9 kg)

6
QCC®-1 CONNECTION (Large Propane Cylinder)
1. Be sure the cylinder valve and appliance valves are off.
2. Place full propane cylinder in the propane cylinder rack and
secure properly per assembly instructions.
3. Align the small end of the hose with the direct connection
fitting and turn clockwise until tight.
4. Center the nipple of the adapter hose in the cylinder valve and
hold in place. Using the other hand, turn the hand wheel
clockwise until there is a positive stop.
5. Do not use tools. Hand tighten only. When making the
connection, hold the adapter hose in a straight line with
the cylinder valve, and be sure to not cross thread
the connection.
6. Leak test the connections. See “Leak Testing Section.”
7. Refer to lighting instructions.
8. To avoid activating the Flow Limiting Device, when lighting,
open the cylinder valve slowly with the appliance valves off.
If the Flow Limiting Device is accidently activated, turn off
the appliance valves and cylinder valve and wait 10 seconds
to allow the device to reset. Open the cylinder valve slowly,
then open the appliance valve.
PROPANE CYLINDER
The Propane Cylinder is not included with the Zippo®All-Terrain
Grill™. QCC®valve equipped cylinders are available from your
Gas Grill Dealer or propane supplier. This valve is recognized
by the external threads on the inlet port of the valve.
Any attempt to connect the supplied hose, by use of adapters
or any other means, to any other type of valve could result in
damage, fire or injury and may negate the important safety
features designed into the QCC®-1 system.
SPECIFICATION:
1. Any propane cylinders used with this appliance must be
constructed and marked in accordance with the
Specifications for LP Gas Cylinders of the U.S.
Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres
and Tubes for Transportation of Dangerous Goods; and
Commission, as applicable.
2. The propane cylinder used for this appliance must not have a
capacity larger than 20 lb. (9 kg). Approximately 18” (46 cm)
high, or 12” (31 cm) diameter.
3. Any propane cylinders used with this appliance should be
inspected at every filling and re-qualified by a licensed
service outlet at the expiry date (10 years), in accordance
with the DOT (USA) and CTC (Canada) codes for
LP Gas Cylinders.
4. Any propane cylinders used with this appliance must be
provided with a shutoff valve terminating in a cylinder valve
outlet No. 510, specified in the Standard for Compressed
Gas Cylinder Valve Outlet and Inlet Connection (USA) ANSI/
CSA-V-1-1977 (Canada) CSA B96. The cylinder supply
system must be arranged for vapor withdrawal. The cylinder
must include a collar to protect the cylinder valve. The
cylinder must be installed as per assembly instructions.
Never fill the cylinder beyond 80% full. A fire causing death
or serious injury may occur. The cylinder valve must include
a safety relief device having direct communication with the
vapor space of the cylinder.
HANDLING:
1. Government regulations prohibit consumer shipping
propane cylinders.
2. A filled propane cylinder is under very high pressure. Always
handle carefully and transport in the upright position. Protect
the valve from accidental damage.
3. Do not tip the propane cylinder while connecting it to the
regulator. Fasten the cylinder securely during transport,
use and storage.
4. If the cylinder is tipped after it is connected to the
regulator, shut off the gas, disconnect the regulator and
have it checked before using again.
STORAGE:
1. Store the propane cylinder outdoors in a well ventilated place.
2. Do not store the propane cylinder in direct sunlight, near a
source of heat or combustion.
3. If you intend to store the grill indoors, disconnect and remove
the propane cylinder first. Disconnected cylinders must have
a dust cap installed. Large Propane Cylinders must not be
stored in a building, garage or any other enclosed area.
4. Keep out of the reach of children.
5. When the propane cylinder is connected to the gas grill, the
gas grill and propane cylinder must be stored outside in a
well ventilated place.
OPERATION:
1. Never connect your gas grill to a propane cylinder without the
regulator provided, and NEVER TO AN UNREGULATED
PROPANE SUPPLY. The gas regulator supplied with the
appliance must be used.
2. Always leak test the propane cylinder to regulator connection
when connecting the propane cylinder to the appliance. See
“Leak Testing Section”.
figure 12
Direct Connection
Fitting
QCC®Connection
(Large Propane Cylinder)

7
3. DO NOT operate appliance if the smell of propane is present.
Extinguish all flame and determine source of propane before
proceeding. DO NOT ignite the appliance until the propane
leak has been found and sealed and the area has been
properly ventilated.
4. Always shut off propane cylinder valve when the appliance is
not in use.
OPDEQUIPPEDCYLINDER
IDENTIFICATION
To identify these cylinders, the new OPD knob has been
standardized to the shape shown.
OVERFILL PREVENTION DEVICE
The standard for outdoor gas appliances, ANSI Z21.58/ CAN/
CSA-1.6, requires that appliances are to be used with cylinders
equipped with an Overfill Prevention Device (OPD).
LEAKTESTING
All factory-made connections have been thoroughly tested for
gas leaks. However, shipping and handling may have loosened
a gas fitting.
AS A SAFETY PRECAUTION:
• TESTALLFITTINGSFORLEAKSBEFOREUSING
YOUR GAS GRILL.
• TESTTHECYLINDERVALVEFORLEAKSEACH
TIME THE CYLINDER IS FILLED.
• TESTFORLEAKSEVERYTIMEYOUCONNECT
A GAS FITTING.
• DONOTSMOKE!
• NEVERTESTFORLEAKSWITHALIGHTED
MATCH OR OPEN FLAME.
• TESTFORLEAKSOUTDOORS.
TOTESTFORLEAKS:
1. Extinguish any open flame or cigarettes in the area.
2. Be sure that cylinder valve and appliance valves are off.
3. Connect propane cylinder. See “Installation Section”.
4. Prepare a soap solution of one part water, one part
liquid detergent.
5. With a full gas cylinder, open cylinder slowly.
6. Brush the soap solution on each connection.
a. Regulator connection
b. Regulator to propane cylinder/ adapter hose connection
c. Valve connection
d. Adapter hose to large propane cylinder connection
7. A leak is identified by a flow of bubbles from the area
of the leak.
8. If a leak is detected, close the gas cylinder “shut-off” valve,
tighten the connection and retest (Step 5).
9. If the leak persists, contact Zippo Consumer Relations at
888-368-0826 for assistance. Do not attempt to operate
appliance if a leak is present.
Direct Connection (Small Propane Cylinder)
QCC®Connection (Large Propane Cylinder)
BURNER-VENTURITUBE
• KEEPBURNER-VENTURITUBECLEAN.
• Blockagescausedbyspiders,insects,andnestscan
cause a flashback fire.
Although the grill might still light, the backed up gas might
also light resulting in a fire around the burner-venturi tube at
the control panel.
* If a flashback fire occurs, turn off gas at the
source immediately.
Inspect and clean the burner-venturi tube if any of the
following symptoms occur:
1. You smell gas.
2. Your grill does not reach temperature.
3. Your grill heats unevenly.
4. The burner-venturi makes popping noises.
NEW
OPD
HANDWHEEL
FLOAT
FILLING STOPS
AT 80% FULL
OPD
QCC1
®
figure 13
figure 14
figure 15
a
b
c
a
b
d
c

8
figure 20
A. Control knobs
B. Ignitor
C. Lid handle
D. Cylinder valve
C
D
A
B
figure 17
figure 16
figure 18
figure 21
Venturi Tube
figure 19
Spider Web
Burner
figure 22
Valve OrificeBurnerVenturiTube
INSPECTING & CLEANING
BURNER-VENTURITUBE
1. Turn off gas at the source, i.e. the propane cylinder.
2. When grill is cool, remove Cooking Grate and Flavor
Infusion Panel .
3. Remove each burner-venturi screw .
4. Remove the flame collector box-upper .
5. Lift the burner-venturi tubes from the grill housing.
6. Clean the burner-venturi tubes with a pipe cleaner or
burner-venturi cleaning tool.
7. Lower the burner-venturi into position in the grill housing,
making sure that the burner-venturi tube is correctly aligned
and fitted on the orifice.
ProperBurner-VenturiAlignmentwithValveOrice
8. Assemble burner-venturi screws, flame collector
box-upper, Flavor Infusion Panel, and cooking grate.
IGNITION
1. The appliance must be assembled as per the
assembly instructions.
2. Check that there is fuel in the propane cylinder and that it is
properly connected to the regulator.
3. Check that there are no leaks in the propane supply system.
See “Leak Testing Section”.

9
4. Check that the burner-venturi tube is properly located over the
gas valve orifice, shown in figure 21.
5. Check that burner-venturi ignition wire is connected.
6. Read carefully all instructions contained on the information
plate attached to the grill.
7. WARNING: Open lid before lighting.
8. Set control knobs to off and slowly turn on the gas supply.
9. Push and turn control knob to high. Push the igniter button
several times to light. To use a match or long nozzle utility
lighter see figure 24. Burner should ignite within 5 seconds.
Note: To light burner-venturi with a match follow
steps 1 thru 8 in “Ignition Section”. Insert lighted
long match or long nozzle utility lighter through
the cooking grate and flavor infusion panel.
Push and turn control knob to high.
Burner-venturi should ignite
within 5 seconds.
10. Check your grill after lighting. Assure all the ports on the
burner-venturi are lit, and show approximately 1 inch
(2.5 cm) flames on high setting.
If any of the following symptoms occur there is
probably a blockage in the burner-venturi tube.
Shut off gas at once and clean the burner-venturi
tube. See “Burner-Venturi Tube Section”.
1. You smell gas.
2. If a flashback fire occurs.
3. Your barbecue heats unevenly.
4. The burner-venturi tubes make popping noises.
IFBURNER-VENTURIDOES
NOT IGNITE:
1. Turn control knob to off. Wait 5 minutes, then try again.
2. If the burner-venturi will not light, consult “Trouble Shooting
Guide”. If problem cannot be resolved, do not attempt to
operate the appliance; contact Zippo Consumer Relations
at 888-368-0826.
SHUT DOWN
Direct Connection (Small Propane Cylinder)
1. Turn control knobs to off.
2. Remove propane cylinder and place protective cap back
on cylinder.
QCC®-1 Connection (Large Propane Cylinder)
1. Turn cylinder valve off.
2. Turn control knobs to off.
3. Disconnect the adapter hose from the grill and large
propane cylinder.
INITIAL USE
Burn-off.Before cooking on your gas grill for the first time, burn
off the grill to rid it of any odors or foreign matter as follows:
Remove cooking grate and wash in mild soap and water.
Ignite the burner-venturi . Close the lid and operate the grill for
20 minutes with the control knobs set at high. Refer to “Shut
Down Section” procedures above. Turn the control knobs to off.
Let the appliance cool down, replace the cooking grate. You are
now ready to use the appliance.
COOKING
Preheating. Scrub cooking grate with a brass wire grill brush
and brush or spray the cooking grate with vegetable or olive oil
to prevent food from sticking. Replace grate. Preheat the grill
on high until desired temperature is reached with the lid closed.
Reduce heat as appropriate for what you are grilling.
Lid Position. The position of the lid during cooking is a
matter of personal preference, but the grill cooks faster, uses
less gas, and controls the temperature best with the lid closed.
A closed lid also imparts a smokier flavor to meat cooked
directly on the cooking grate, and is essential for smoke and
convection cooking.
Vaporization Systems. Your gas grill is designed for use with a
vaporization system, called a Flavor Infusion Panel (included). Do
not use lava rock, ceramic briquettes or any other vaporization
system other than the one that came with the grill.
PERIODIC MAINTENANCE
After you have finished cooking, prepare for the next cookout by
burning off any residue of food from the cooking grate and
flavor infusion panel in the following manner:
Cooking Grate
Remove all food from the cooking grate, turn the control
knob to high, and operate the grill with the lid closed for
5 to 10 minutes or until smoking stops. Turn the gas cylinder
valve to off, then the control knobs to off.
Use a long-handled brass wire brush to clean the cooking grate.
Remember that the grill is hot, so wear kitchen mitts or use a
CAUTION
figure 24
figure 25
High Off
Low figure 23

10
pot-holder to handle the brush.
You do not have to wash the cooking grate after each cookout,
but if you wish to do so after cooking grate is cool, use a mild
soap and water solution, then rinse them thoroughly. Never use
a commercial oven cleaner.
Porcelain Coating
Zippo®All-Terrain Grill™cooking grate is coated with a durable
porcelain enamel to assist in cleaning and reduce the tendency of
food from sticking to the cooking grate. This is essentially a glass
coating. Some chipping may occur if mishandled. This will not
affect the use or performance of the cooking grate. If some rust
appears, remove the rust with a scrub pad and coat the cooking
grate with vegetable or olive oil. Use only brass wire grill brush.
Other material may damage porcelain.
Flavor Infusion Panel
If any residue begins to
accumulate on the Flavor
Infusion Panel, remove
cooking grate and scrape
off excess residue.
ANNUAL MAINTENANCE
To ensure safe and efficient performance, the following
components should be inspected and cleaned at least once per
year or after any period of storage exceeding one month. For a
thorough cleaning of your grill, clean cooking grate and Flavor
Infusion Panel as indicated under “Periodic Maintenance.” When
grill is cool, remove cooking grate and Flavor Infusion Panel,
and proceed as follows.
Burner-VenturiTube
Remove burner-venturi and inspect for cracks and deterioration.
Clean burner-venturi tube using a pipe cleaner or burner-venturi
brush to eliminate any blockages caused by spiders or insects.
See “Burner-Venturi Tube”. While burner-venturi is removed,
clean the interior of bottom by scraping the sides and vacuuming.
QCC®-1 Adapter Hose
Inspect and replace if necessary.
Stainless Steel Shelf
Wash with mild soap and water.
Exterior Finish
Rusting is a natural oxidation process and may appear on
cast-iron and steel parts. Rust will not affect short term
performance of your grill. Weathering and extreme heat can
cause stainless steel to turn a tan color. This discoloration is
not considered a manufacturing defect.
Replacement Parts
If a problem is found with the regulator, hose, burner-venturi
tubes, or control valves, do not attempt repair. Contact Zippo
Consumer Relations at 888-368-0826 or visit zippo.com for
repairs and replacement parts. To ensure optimum performance,
use only genuine Zippo®All-Terrain Grill™replacement parts.
Leak Test
After reconnecting gas cylinder, be sure to check for leaks. See
“Leak Testing Section.”
TRANSPORT AND STORAGE
Do not put grill in travel or storage mode immediately after
use. Allow grill to cool to touch before moving or storing.
Failure to do so could cause a fire resulting in property
damage, personal injury, or death.
Disconnect small propane cylinder (figure 10) or adapter
hose and large propane cylinder (figure 12) before collapsing
grill.Keepngersclearofmovingpartswhilecollapsinggrill.
Lower/Travel Mode
CAUTION
DANGER
figure 28
Raise Tank Support Bracket as shown in figure 28.
figure 26
figure 27
Spider Web Venturi Tube
Burner

11
figure 29
Lower Tank Retainer as shown in figure 29. Make sure Tank
Retainer “snaps” closed to secure Tank Support Bracket.
1. Press buttons on either side of work surface as
shown in figure 30.
2. Place foot on tow handle as shown in figure 30.
3. Carefully lower the work surface while keeping your foot firmly
on the Leg Handle .
figure 30
NOTE: Make sure leg clips are fully engaged before
transportation, as shown in figure 31.
figure 31
figure 32
Install Lid Pins through holes as shown in figure 32.
NOTE: Make sure adapter hose is removed from grill
before collapsing.

12
WARRANTY
LIMITED WARRANTY
5 years against defects on materials and workmanship of the lid,
cook box, legs, valves, burner-venturi tubes, and cooking grate.
Normal wear and tear, misuse, or abuse, use contrary to instruc-
tions, paint or plastic fading are excluded.
Any failure due to accident, abuse, misuse, alteration,
misapplication, vandalism, improper installation or improper
maintenance or service, or failure to perform normal and
routine maintenance, including damage caused by insects
in burner-venturi tubes, are excluded.
REPLACEMENT PARTS
“Genuine Zippo®All-Terrain Grill™Parts” must always be used
for replacement. Use of any other parts will automatically nullify
the above warranty. Contact Zippo Consumer Relations at
888-368-0826 for repairs or replacement parts. To ensure
optimum performance, use only genuine Zippo®All-Terrain Grill™
replacement parts.
BURNER-VENTURITUBES
The life of the Zippo®All-Terrain Grill™burner-venturi tubes
(made of stainless steel) depends almost entirely on proper use,
cleaning and maintenance. This warranty does not cover failure
due to improper use and maintenance.
PORCELAINCOOKINGGRATE
The Zippo®All-Terrain Grill™cooking grate is coated with a
durable porcelain enamel. Porcelain is essentially a glass coating.
Some chipping may occur if mishandled. This will not affect the
use or performance of the part. These parts are not warranted
against chipping or rusting. If some rust appears, remove the rust
with a scrub pad and coat with vegetable or olive oil. Use only a
brass wire grill brush for cleaning. Stainless steel brushes may
damage the porcelain coating.
FLAVOR INFUSION PANEL
The Flavor Infusion Panel is warranted against defects in
materials for a period of 2 years from date of purchase. Surface
rust will not affect the performance of the Flavor Infusion Panel
and is not covered by the warranty. If rust appears, remove the
rust with a scrub pad and coat with cooking oil.
PROPANE CYLINDER
Zippo Manufacturing Company does not manufacture Propane
Cylinders. The Propane Cylinder manufacturer is responsible for
the materials, workmanship and performance of the cylinder.
If the cylinder has a defect, malfunctions, or you have a
question regarding the cylinder, contact your dealer or
the propane cylinder manufacturer.

13
TROUBLESHOOTING
PROBLEM POSSIBLECAUSE CORRECTIVE ACTION
SMELL OF GAS SHUT OFF GAS CYLINDER VALVE AT ONCE.
DONOTUSETHEAPPLIANCEUNTILLEAKISREPAIRED.
Leak detected at cylinder,
regulator or other
connection.
1. Small Propane Cylinder or Adapter Hose
tting loose.
2. Gas leak in hose/regulator or control valves.
1. Tighten cylinder or tting and see “Leak Test
Section”.
2. Contact Zippo Consumer Relations at
888-368-0826.
Flame ashback beneath
control panel.
1. Burner-Venturi blocked. 1. Remove burner-venturi, clean burner-venturi.
See “Burner-Venturi Tubes Section”.
Burner will not light.
1. Out of propane.
2. Igniter wire not connected.
3. Igniter electrode misaligned on
burner-venturi .
4. Igniter malfunction.
5. Adapter Hose is not fully connected to the
cylinder valve.
6. Burner valve left open while cylinder valve
was opened causing excess ow device
to activate.
7. A leak in the system causing the excess
ow device to activate.
8. Burner-Venturi blocked.
9. Burner-Venturi not aligned with valve orice.
10. Orice is blocked
11. Hose is twisted.
1. Rell Propane Cylinder.
2. Connect burner-venturi igniter wire.
3. Realign electrode.
4. Use “Manual Lighting” Procedure or replace.
5. Tighten the Adapter Hose hand wheel.
6. Close burner and cylinder valves. Open cylinder
valve slowly, then open burner valve to light.
7. Leak test connections to determine loose tting.
Tighten tting. Leak test system.
8. Remove burner, clean burner-venturi. See
“Burner-Venturi Tube Section”.
9. Realign burner-venturi to orice. See “Burner-
Venturi Tube Section”.
10. Remove burner, clean orice with a pin or ne
wire. Do not attempt to drill orice.
11. Straighten hose. Check for damage, replace if
necessary. Keep away from bottom casting.
Decreasing heat, “popping
sound”.
1. Out of propane.
2. Burner-Venturi blocked.
1. Rell Propane Cylinder.
2. Remove burner, clean burner-venturi. See
“Burner-Venturi Tube Section”.
Hot spots on cooking
surface.
1. Burner-Venturi blocked. 1. Remove burner, clean burner-venturi. See
“Burner-Venturi Tube Section”.
“Flare-ups” or grease res. 1. Excessive grease buildup.
2. Excessive heat.
1. See “Maintenance”.
2. Turn burner controls to a lower setting.
Humming noise from
regulator.
1. Cylinder valve turned on too quickly. 1. Close control nobs. Reopen cylinder valve slowly.
Yellow Flame. 1. Some yellow ame is normal. If it becomes
excessive the burner-venturi may be
blocked.
2. Burner ports blocked.
1. Remove burner, clean burner-venturi. See
“Burner-Venturi Tube Section”.
2. Remove burner & clean with soft bristle brush.
Inside of lid appears to be
peeling.
1. This is a build-up of grease. The inside of
the lid is not painted.
1. Clean with stiff bristle brush or scraper.

14
 ITEM PART# DESCRIPTION QTY.
34011-501.................. LID............................................................................................................ 1
36013-144.................. LID - STRAP............................................................................................. 1
34400-138A ............... LID - HANDLE.......................................................................................... 1
34401-148.................. HANDLE - STANDOFF............................................................................. 2
34242-304.................. HANDLE - SHIELD................................................................................... 1
10081-E26 ................. BEZEL...................................................................................................... 1
10571-5...................... HEAT INDICATOR .................................................................................... 1
10225-T206 ............... COOKING GRATE.................................................................................... 1
32001-904.................. FLAVOR INFUSION PANEL ..................................................................... 1
10909-E221R............. COOKBOX ............................................................................................... 1
35651-E26A............... SHELF...................................................................................................... 1
33411-348.................. CORNER.................................................................................................. 4
33410-348.................. TOOL HOOK HANDLE............................................................................. 1
32900-144.................. BURNER - VENTURI TUBE ..................................................................... 2
10310-264.................. COLLECTOR BOX - UPPER.................................................................... 1
10320-264.................. COLLECTOR BOX - LOWER ................................................................... 1
39001-103.................. VALVE ASSEMBLY................................................................................... 1
10110-89.................... GAS TRAIN .............................................................................................. 1
30114-600A ............... REGULATOR WITH BRACKET ................................................................ 1
33412-348.................. VALVE TRAY............................................................................................. 1
39830-304.................. VALVE BRACKET ..................................................................................... 1
Y-29308...................... VALVE NUT .............................................................................................. 2
10472-K432 ............... CONTROL KNOB..................................................................................... 2
10342-21.................... IGNITOR................................................................................................... 1
10342-E12 ................. ELECTRODE WITH WIRE ........................................................................ 1
31001-011A ............... LEG ASSEMBLY - REAR ......................................................................... 1
31001-013A ............... LEG ASSEMBLY - FRONT ....................................................................... 1
31403-E261R............. LEG .......................................................................................................... 2
31403-E261 ............... LEG .......................................................................................................... 2
31403-E271R ............ LEG .......................................................................................................... 1
31403-E271L ............. LEG .......................................................................................................... 1
31021-508.................. LEG SLIDE ............................................................................................... 2
31430-978A ............... PIVOT ASSEMBLY ................................................................................... 2
35031-301.................. LEG - BRACE........................................................................................... 1
32041-302.................. HEAT SHIELD........................................................................................... 1
35002-301.................. TANK SUPPORT ...................................................................................... 1
35001-301.................. TANK RETAINER ...................................................................................... 1
10892-751.................. WHEEL..................................................................................................... 2
31422-348.................. LEG HANDLE........................................................................................... 1
32002-249.................. WHEEL CAP ............................................................................................ 2
S21125....................... SCREW #8 .............................................................................................. 13
Y-12865...................... SCREW 1/4-20 ........................................................................................ 2
SP15-21..................... SCREW #8-32.......................................................................................... 2
S21124....................... SCREW #8 ............................................................................................... 4
Y-12855...................... SCREW 1/4-20 ........................................................................................ 2
S21421....................... PUSH NUT............................................................................................... 2
S21422....................... PUSH NUT............................................................................................... 2
S21061....................... WING NUT ............................................................................................... 2
S21233....................... CLIP ......................................................................................................... 2
34100-904.................. LID PIN..................................................................................................... 2
Y-12227...................... BUSHING................................................................................................. 2
Y-12228...................... BUSHING................................................................................................. 2
30114-34.................... QCC-1 ADAPTOR HOSE......................................................................... 1
Y-11980...................... PIN ........................................................................................................... 2
Y-12310...................... SCREW 1/4-20 ........................................................................................ 4
37500-378A ............... LEG CLIP ................................................................................................. 4
Y-29306...................... SCREW #10-24........................................................................................ 4
PARTS LISTING

15
15
2
1
6
7
4
3
39
44
5
8
9
10
37
46
12
28
27b
29
27
34
43
36
47
48
32
48
47
34
36
43
35
41
26
42
29
25
33
27a
30
38
31
50
45
24
51 40
13
49
17
17a
17b 40
40
19
21
20
18
37
22
15
16
14
23
11
52
53
52
53
26
27