4PRO 125A-4P-di User manual

--1
Features
Short description
T changeover switch is designed to transfer loads automaticallyhis an microprocessor based PC class device
and manually from one power source to another in a wide variety of 1-3 phase applications.
The unit monitors 3-phase normal and reserve source voltages, sends remote start command to the
generating set and performs changeover switching between those 2 sources connecting the load circuits to a
power source having voltage and frequency within preset limits.
Device has a manual load switch lever, a manual/auto mode switch and a mechanical locking switch.
Inputs and outputs: fire linkage control, generator remote start, external indicators.
The front panel leds provide information about mains and generator power availability as well as a current
switch position.
The device display control panel shows device current state and source voltages and frequences and can be
placed on the switch front side or in a distance of 1-3 meters from the device via standard Ethernet cable.
Power source voltage/frequency limits, transfer/start/stop delays, generator exerciser schedule and transfer
modes are front panel configurable.
Note: The delays apply in case if the device is connected to 24VDC auxiliary power supply only.
• High density silver-alloy contacts providing thousands operating cycles at 100% rated load;
• Bridge type double break design not requiring special SCPD and matching AC-33B requirements;
• Optimized magnetic blow-out arc extinquish system allowing to reach 10le capacity;
• Multi-mode operation including manual transfer, automatic transfer with/without autorecovery and
generator control under various configuration settings;
• 3 working positions: main power ON - backup power OFF; main power OFF - backup power ON; main and
backup power OFF;
• Microprocessor controlled operations;
• Reliable mechanical interlock and electric interlock;
• "Zero Position" technology. Device can be set to Zero Position under emergency situations with two way
power supply cut off meeting the fire fighting linkage requirements;
• Singleness motor drive providing smooth, reliable, low noise operation;
• Driving motor energized during switching operations only and having outstanding energy saving;
• Mechanical interlock, making sure that the Normal power and Reserve Power sources work without
interference;
• Distinct ON and OFF positions and activity indicators;
• Electromechanical integration design with accurate changeover adopting an advanced logical control
technology and high anti-interference ability;
• Easy installation using control circuit plug type terminal connections.
1-3 Phase, 230/400VAC, 50/60Hz
Automatic Transfer Switch
ATS-125A -4P-di(250А,630А)

--2
Automatic Transfer Switch model: 125A-4P-di 250A-4P-di 630A-4P-di
Poles
Rated working current (A) Ie
Rated working voltage (V) Ue
Rated insulation voltage (V)Ui
Rated impulse withstand voltage (KV) Uimp
Use category
Rated short time withstand current(KA, rms)Icw
Rated short circuit making capacity (KA peak)Icm
Rated limit short circuit current (KA)Iq
Rated control power supply voltage (V) Us
Contact transfer time (s)
Operation cycles
no electricify
with electricify
Total
Outline size (mm) WxDxH
Weight (kg)
Characteristics
NR
OFF
S
Device controls
Display controls and indicators
1: Operation mode;
2: Setting status;
3: Generator start signal activity;
4: Fire linkage input activity (ATS stops when fire
linkage input active);
5: Normal (main) power data indication zone;
6: Reserve power data indication zone;
7: Setting mode button;
8: Auto/Manual transfer mode selection button (in the
work mode) and Save/Escape button(in the setting
mode);
9: OFF button (in the manual control mode) and the
value decrease button (in the setting mode);
10: Normal power transfer button (in the manual control
mode) and a page up button (in the setting mode);
11: Reserve power transfer button (in the manual
control mode) and a page up button (in the setting
mode);
12. “+” button: the value increase button (in the setting
mode); the time query menu entrance (click and hold);
start/stop generator test button (in the manual mode);
stop generator exerciser button (during the exerciser
time).

--3
External display controller
Normal power under voltage transfer value: 187V
Normal power Over voltage transfer value: 2 3V5
Reserve power under voltage transfer value: 187V
Reserve power Over voltage transfer value: 2 3V5
Transfer delay time: 5 sec
Recovery delay time: 5 sec
Generator start delay time : 5 sec
Generator stop delay time: 5 sec
Transfer Mode: Power Grid - Power Grid
Factory default value settings
NR
OFF
S
High frequency protection value setting, Press
increase, press decrease
11
Hz
.
High frequency protection value setting, Press
increase, press decrease (accuracy around 2%)
11
Hz
.
increase, press decrease
1112
1113
1114
1115
Generator exerciser mode setting, press to
change the mode. ( 000 OFF ; 001 Start once;--
-- -002 Start daily; 003 Start weekly; 004 Start monthly)
Generator exerciser load mode setting, press to
change the mode. ( 000 Off load ; 001 On load)--
Generator exerciser timer year setting, press to
change the timing of years ( 017 means the year of 2017).
Generator exerciser timer month setting, press to
change the timing of month. ( From 001 to 012)
Generator exerciser timer date setting, press to
change the timing of date (from 001 to 031).
Generator exerciser timer week setting, press to
change the timing of week (000 - Sunday;001-Monday;
002 - Tuesday; ....; 006 - Saturday).
Generator exerciser timer hour setting, press to
change the timing of hour (from 000 to 023);
Generator exerciser timer minute setting, press to
change the timing of minute (from 000 to 059).
Generator exerciser timer second setting, press to
change the timing of second (from 000 to 059).
Generator exerciser time duration hour setting, press to
change the timing of hours (from 000 to max. 500 hours).
Generator exerciser time duration minute setting, press
to change the timing of minute. ( From 000 to 059 min.)
16
17
18
19
20
21
22
Settings menu
Low frequency protection setting, Press increase,
press decrease (accuracy around 2%)
10
Hz
.
N
R
ON
OFF
Password input, press to change position,
press to input the password :888
Normal Power Under voltage transfer value set, Press
increase press decrease
Normal Power over voltage transfer value set, Press
increase, press decrease
Transfer delay time setting, Press increase,
press decrease
Reserve Power Under voltage transfer value setting, Press
increase, press decrease
Reserve Power Over voltage transfer value setting, Press
increase, press decrease
Recovery time delay, Press increase,
press decrease
Generator stop delay time setting, Press
increase, press decrease
Generator Start time delay, Press
increase, press decrease
Transfer Mode setting, press to change
the transfer mode (the last digit: 0 - no source priority;
1 - source # I priority, 2 - source # II priority).
When controller is working, press Set button on the LCD display front panel. Under the setting menu, press " " or " "
button to scrol the setting items. Press " " or " " button to modify item value settings. Press " " button to exit the
setting menu.
Key-press instruction

--4
1 or 3 Phase Power Source Settings
Press and release the SET button.
When you see “A-1”, press and hold the SET button
again for 4 seconds until you see “E-1”.
Use the arrow buttons to scroll down the menu until
you reach “E-2” value.
Set “E-2” value to 000 for 1 phase mode or to 001 for
3 phase mode.
Click on the “Auto/Man” button 2 times to exit the
menu.
50/60Hz Frequency Settings
Press and release the SET button.
When you see “A-1”, press and hold the SET button
again for 4 seconds until you see “E-1”.
Use the arrow buttons to scroll down the menu until
you reach “E-4” value.
Set “E-4” value to 000 for 60HZ or to 001 for 50HZ
settings.
Click on the “Auto/Man” button 2 times to exit the
menu.
Ph-N or Ph-Ph Voltage Display Settings
Press and release the SET button.
When you see “A-1”, press and hold the SET button
again for 4 seconds until you see “E-1”.
Use the arrow buttons to scroll down the menu until
you reach “E-3” value.
Set “E-3” value to 000 for Ph-N voltage display or to
001 for Ph-Ph voltage display.
Click on the “Auto/Man” button 2 times to exit the
menu.
NOTE: E-3” value must be set to 001 for
120/208VAC device version.
Time and date setting
N
R
ON
OFF
d-1: under setting mode. Pressyear
to increase, press to decrease.
Normal Power over voltage transfer value set, Press
increase, press decrease
Long press 5 second
Long press 5 second
d-2: under setting mode. Pressmonth
to increase, press to decrease.
d-3: under setting mode. Pressdate
to increase, press to decrease.
d-4: under setting mode Pressweek .
to increase, press to decrease.
d-5: under setting mode Presshour .
to increase, press to decrease.
d-7: d under setting mode Presssecon .
to increase, press to decrease.
d-6: under setting mode Pressminute .
to increase, press to decrease.
Generator exerciser settings
The generator exerciser function needs the auxilary power supply (16VDC-24VDC) to be connected and current time and date settings
configured after it using time query and setting menu.
By default, the generator exerciser timer settings (parameters A-12 - A-22) are not configured.
To cancel the exerciser during the generator exerciser duration time, change the switch mode to manual and press any button.
Controller functions
Under/over-voltage detection: Controller monitors configured under/over voltage values of normal and reserve power supply
phases. When the under/over voltage is detected for one of the power supplies, the device controller automatically starts the load
transfer to another power supply. When the power supply voltage is recovered, the controller will transfer the load circuits back (auto-
recovery mode) or continues monitoring the power supplies (without auto-recovery).
When the normal (main) power supply voltage is abnormal and reserve (backup) power supply voltage is normal, theTransfer delay:
controller switches to another power supply after the transfer delay counted. This delay value helps to avoid frequent load transfers in
case if the voltage recovers very quickly.
Recovery delay: This delay is activated before switching the load to normal (main) power supply when phase voltages are recovered
while the load circuits are powered via the reserve power source. It helps to insure that the normal power source voltage is stable before
switching the loads there.
Generator start delay: It helps to avoid frequent genset starts due to short time power issues. When main power faults, the delay
starts counting, and after the delay time is over, the generator start signal is activated.
(Note: this delay could be activated only if the auxilary 24VDC power supply is connected to the ATS switch)
Generator stop delay: This delay helps to remain the generator running in the hot backup state after the load is switched to the
normal power supply. The generator stop signal is activated after this delay to avoid genset restarts due to the main power supply
instability.
High/low frequency protection: it is adjustable within 20% range for the power supply phase frequency.±
Generator exerciser timer: (daily, weekly and monthly timer setting).
Power grid Power grid (with autorecovery), Power grid Power grid (without autorecovery), Power grid Generator.Transfer modes: –– –

--5
Device connection
Notes:
When the fire fighting equipment output signal is active (closed) it means that the Load circuits is powered by whether via Normal or-,
Reserve power source.
When the fire linkage inputs are active the ATS will switch to OFF position disconnecting LOAD from power sources.,
To re-activate the device, the fire fighting signal must be removed and the Manual/Auto button must be pressed once. So, the ATS will-
return to normal operation.
Normal Power Reserve Power
Controller
Display Controller
Normal Power
Normal Power ON
Reserve Power
Reserve Power ON
Fire Linkage
Generator Control
DC24V Aux. Power
Load
L1 L2 L3 N
L1 L2 L3 N L1 L2 L3 N
L1,L2,L3 - phase wire connections;
N - neutral wire connections.
CONTROLLER TERMINAL CONNECTIONS
101 - 103 : Normal Power external Indicator
outputs ( Active AC230V 0.5A)
101 - Indicator common neutral line
102 - Normal power indicator signal output
103 - Normal power ON signal output
201 - 203 Reserve power external indicator
outputs Active AC230V 0 5A(/.)
201 - Indicator common neutral line
202 - Reserve power indicator signal output
203 - Reserve power ON signal output
301 - 302 Auxiliary power supply 24VDC inputs15-
301 - “+” input
302 - “-” input
401 - 404 Fire linkage control signal inputs and
feedback signal outputs
401 402 - Fire linkage signal passive inputs,
,403 404 - Feedback signal outputs (active when ATS
transfer is in OFF position)
501 - 503 - Generator remote start control signal
outputs
501 - Control signal NO point
502 - Control signal common point
503 - Control signal NC point
Controller
4
N power indicator
R power indicator
Active AC230V output
Active AC230V output
Aux.power
Generator control
Passive output
Fire-linkage Control
Passive output
Passive input
Split interface

--6
Transportation and Storage Conditions
Standards conformity
EMC Compatibility
During the transportation should not be exposed to rain and snow
Storage ambient temperature should between 25 55- ℃- + ℃
Relative humidity - not more than 95 under 25% ( ℃)
Ambient temperature: -5 40 24 hours average - not more than 35℃- + ℃; + ℃;
Atmospheric conditions humidity not more than 50 at max 40’C. Max monthly humidity 90 . Higher humidity is allowed at:%.+.%
lower temperatures It should take special treatment for the occasionally condensation due to the temperature variation. .
Altitude Not more than 2000m:
Pollution Class The installation site environment pollution Class 3:
Use category AC 33iB:-
Working Conditions
IEC60947-1(2001) (Low voltage switchgear and control gear, part one: General Rules)
IEC60947-3(2005) (Low voltage switchgear and control gear, switch, isolator and combined fuse switch etc)
IEC60947-6-1 (2005) (Low voltage switchgear and control gear multi-function switch: auto transfer switch etc. )
GB/T14048.1-2006 (Low voltage switchgear and control gear, part one: General Rules)
GB14048.3-2008 (Low voltage switchgear and control gear, switch, isolator and combined fuse switch etc)
GB14048.11-2008 (Low voltage switchgear and control gear multi-function switch: auto transfer switch etc. )
General requirement B class common use:( )
:Transmit Test
:- Radio Frequency Transmission Test as per EN55011
- Radio-frequency radiation Transmit test: as per EN55011
Anti-interference Test
- Static Discharge: air discharge class 4; contact discharge class 3 as per IEC61000-4-2
- Radio-frequency electromagnetic field: Class 3 as per IEC61000-4-3 and IEC61000-4-6
- Fast transient pulse group: Class 4 as per IEC61000-4-4
- Surge: Class 4 as per IEC61000-4-5
- Short time voltage drop and voltage off: passed
Fault Condition
Controller display does not
work after power is turned ON
Controller display shows
missed phase(s)
Controller display works,
but ATS does not work
Possible fault reasons
Bad contact of input terminals
Controller Fuse Failure
Phase wire bad contact
Phase voltage is lower than
preset under-voltage value
Controller is in the OFF position
Action
Ensure that input connections
are tighten and reliable
Replace the fuse
Fix the connection issue
Check the phase voltages
and change the preset value
Turn the switch to
a working position
Common faults and troubleshooting
Installation, Usage and Maintenance
This device requires professional installation and maintenance.
Product wiring should be done strictly as per input wiring mark.
The device must be reliable earthed to avoid any injuries, fire, explosions and equimpent damage.
Voltmeter must be used to check that the power sources are disconnected before installation.
Periodically make normal inspection test manuall- and automatic transfer modes to insure that the device works,
normally.
Periodically make a maintenance clear out the dust and check product insulation quality.,

--7
21
19
50
122
105
.15 5
25
245
130
3030
113
230
30
19
16
*
21 5.
.85
4PRO ATS- A-4P-di125
275
32
152
175
35
295
35
20
35
11.5
175
145
29 70
29
29
29
*
27
4PRO ATS-250A-4P-di
133
66
5.535
110
55
127
*
112
56
127
38 38
41 90
38
42
190
228
58
240
237
400
430
58 58
272
50
30
*
4PRO ATS-630A-4P-di Display controller outline and split mounting dimensions
overall dimensions
Split mounting dimensions
()3
()2()1
()4()5()6
Accessories
RJ-45 Connector
User manual
Notes
Outline Drawing Size
This manual suits for next models
5
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