AAE SBS-40 User manual

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
1 of 12
SBS-40
40' High Soccer BallStopper System
Specification

DATE:
CATEGORY:
CAD FILE:
DWN. BY:
MODEL:
NOTE:
DESCRIPTION:
N.R.
C
Copyright 2011 Aluminum Athletic Equipment Co.
D
C
B
A
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®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
20'-0"
240"
MAX
20'-0"
240"
MAX
20'-0"
240"
MAX
Refer to Association
Guidlines for
Placement Distance
Post Spacing Distance is not to Exceed Specification
Field of Play
End Line
Left End
Post
Inner Post Inner Post
Right End
Post
SBS-40 Specifications
6/3/2016 SBS-40
40' HIGH BALLSTOPPER SYSTEM
CUSTOMER
Concrete Footing Placement Specification
DWG. NO.
SBS-40-C-002
2 of 12
SBS-40
Specifications

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Fax: [phone]
www.AAEsports.com
41'-0"
(REF)
A
C
D
B
Net
(height varies
depending on system
height and attachment
method)
DETAIL A
Post
Cap
Eyebolt
(Stainless Steel)
Hanging Pulley
(Galvanized Steel)
Pear Clip
(Stainless Steel)
Cable Clamp
(Galvanized Steel)
Net with integrated
Clear Vinyl Coated
(Galvanized Steel)
Cable
Heavy Duty
Braided Nylon
Rope (Black)
O-Ring
(Brass)
DETAIL C
Cleat
(Galvanized Steel)
Clear Vinyl Coated
(Galvanized Steel)
Vertical Attachment
Cable
Cleat Hardware
(Stainless Steel)
Pear Clip
(Stainless Steel)
DETAIL D
Tensioner Kit
(Galvanized Steel)
DETAIL B
Open Eyebolt
(Stainless Steel)
(End Posts Only)
SBS-40 Specifications
Post (Aluminum):
- 8" x .188" wall aluminum tube (Mill
Aluminum 6061T6)
- 46'-0" Overall Length (41'-0" out of
ground sleeve)
- Weight = 249lbs./ea.
- All Hardware is RUSTPROOF
Netting:
-Net: #AAE N367, 3-1/2" Sq. Knotted Nylon, FR,
DBB, length to vary, 1/4" MFP Rope Border, UV
protected and 1/4" cable hog tied to top of net
A
B
C
D
DRAWN BY:
CAD FILE:
MODEL:
DATE:
NOTE:
SBS-40 Specifications
3/27/2019
SBS- 40
NR
Upright Assembly Specification
DESCRIPTION
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C
D
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CATEGORY:
CUSTOMER
SBS-40 Upright Specification
DWG. NO.
SBS-40-C-003
Copyright 2011 Aluminum Athletic Equipment Co.
C
SBS-40
Upright Specification
3 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
3'-0"
36"
Hole
Diameter
4"
7'-0"
84"
Hole
Depth
6'-6"
78"
Sleeve
Length
6"
5'-0"
60"
to
Stop Bolt
6"
Grass
Compacted Subgrade
Grass
Concrete
Concrete
Crushed Stone
Natural Grass Field
Footing Specification
Top of post sleeve
should be even
with soil.
2
6"
7'-0"
84"
Hole
Depth
3'-0"
36"
Hole
Diameter
6'-6"
78"
Sleeve
Length
4" 6"
5'-0"
60"
to
Stop Bolt
Stabilzed Subgrade
Crushed Stone
Concrete
Concrete
AggregateAggregate
Artificial Grass Field
Footing Specification
TurfTurf
Top of post sleeve
should be even
with aggregate.
2
A
B
C
D
DRAWN BY:
CAD FILE:
MODEL:
DATE:
NOTE:
SBS-40 Specifications
6/3/2016
SBS-40
N.R.
Grass & Turf Footing Specification
DESCRIPTION
1
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B
C
D
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CATEGORY:
CUSTOMER
DWG. NO.
SBS-40-C-004
Copyright 2011 Aluminum Athletic Equipment Co.
C
SBS-40
Concrete Footing
Specifications
Note: **Consult Local Codes
4 of 12
Concrete Footing Specification

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
Lower End Post
Lower Horizontal Cable
"Tensioner"
Collar Assembly
When installing
cable, clamp
loop goes on cut
side.
A
A
A
A
Note: Hardware denoted
with "A" is included in item
#12 "tensioner kit"
14
15
16
11
A
Right End Post
Lower Horizontal Cable
"Anchor Shackle"
Collar Assembly
A
11
14
16
15
Left & Right End Post
Upper Vertical Cable
"Anchor Shackle"
Collar Assembly
A
16
15
14
11
When
installing
cable, clamp
loop goes on
cut side.
Left & Right End Post
Lower Vertical Cable
"Tensioner"
Collar Assembly
Cable loop end show
for reference only
(not pre-installed)
Cable loop end
show for reference
only
(not pre-installed)
A
A
A
A
Note: Hardware denoted
with "A" is included in item
#12 "tensioner kit"
11
16
15
14
A
Inner Post
Lower Horizontal Cable
"Pear Clip"
Collar Assembly
14
13
15 16
11
18
19
17
20 21
Left & Right End Post
Mid Vertical Cable
"Open Eyebolt"
Collar Assembly
A
B
C
D
DRAWN BY:
CAD FILE:
MODEL:
DATE:
NOTE:
SBS-40 Specifications
6/3/2016
SBS-40
NR
Various Collar Assemblies
DESCRIPTION
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CATEGORY:
CUSTOMER
SBS-40 Assembly Instructions
DWG. NO.
SBS-40-C-005
Copyright 2011 Aluminum Athletic Equipment Co.
C
SBS-40
Cable Collar
Assembly Diagrams
5 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
Model No. SBS-40
Parts List
6 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
5'-0"
60"
(REF)
10'-0"
120"
31'-0"
372"
Debris Ring
(Optional)
If not present
Make sure
lower collars
are positioned
accordingly.
Net Pulley
System
Right
View
Post Cap
pre-installed
Lower Horizontal
Cable Collar
w/ Tensioner
Assembly
Lower Vertical
Cable Collar
w/ Tensioner
Assembly
(see collar orientation
detail)
Upper Vertical
Cable Collar
Assembly
(see collar orientation
detail)
Front
View
40.00°
Collar Orientation
Detail
(Note: ONLY vertical cable collars
should be turned away from netting)
Cleat
Detail
10
89
89
6
7
1
Eyebolt
Detail
3
4
5
Open
Eyebolt Collar
Detail
Installation Notes:
Lower Collars: From bottom 1.
of pole slide the lower vertical
cable collar, lower horizontal
collar and and debris ring
( optional ) into position. To
allow proper insertion into
ground sleeve, lower most
collar should be 60" from end
of post. Before securing collars
into place make sure to rotate
the lower vertical collar approx
40°. ( refer to diagram )
Cleat: Is to be installed so that 2.
it is on backside of post,
opposite net. Screws will be
inserted through cleat and post
and secured on net side using
flat washers, Nylock hex-nuts
and cap nuts. ( refer to
diagram )
Mid Collar: Note orientation of 3.
collar on post. From top of pole
slide the open eyebolt collar
into position (refer to
diagram) and secure into
place.
Eyebolt: Pulley system comes 4.
preassembled to eyebolt.
Install washer onto eyebolt
then insert eyebolt with washer
through front side of hole at
top of post. From opposite
side secure eyebolt into place
using a flatwasher and self-
locking hex-nut. ( refer to
diagram )
Upper Collar: From top of 5.
pole slide the upper vertical
cable collar into position (collar
should rest on eyebolt
washers). Before securing into
place make sure to rotate the
collar approx 40°. ( refer to
diagram )
Make sure warning labels are 6.
present on goal posts.
Note:
Post assembly should
be done with post
laying down on flat
level surface.
SBS-40
Assembly Instruction
Left End Post
7 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
5'-0"
60"
(REF)
41'-0"
492"
Debris Ring
(Optional)
If not present
Make sure
lower collars
are positioned
accordingly.
Net Pulley
System
Right
View
Post Cap
pre-installed
Lower Horizontal
Cable Collar
w/ Pear Clip
Front
View
Cleat
Detail
6
7
8
10
8
9
9
1
Eyebolt Detail
5
4
3
Collar Orientation
Detail
Installation Notes:
Lower Collars: From bottom 1.
of pole slide the lower
horizontal collar and and
debris ring ( optional ) into
position. To allow proper
insertion into ground sleeve,
lower most collar should be
60" from end of post. Before
securing collars into place
verify correct orientation. ( refer
to diagram )
Cleat: Is to be installed so that 2.
it is on backside of post,
opposite net. Screws will be
inserted through cleat and post
and secured on net side using
flat washers, self locking hex-
nuts and cap nuts. ( refer to
diagram )
Eyebolt: Pulley system comes 3.
preassembled to eyebolt.
Install washer onto eyebolt
then insert eyebolt with washer
through front side of hole at
top of post. From opposite
side secure eyebolt into place
using a flatwasher and self-
locking hex-nut. ( refer to
diagram )
Upper Collar: From top of 4.
pole slide the upper vertical
cable collar into position (collar
should rest on eyebolt
washers). Before securing
collars into place verify correct
orientation . ( refer to diagram )
Make sure warning labels are 5.
present on goal posts.
Note:
Post assembly should
be done with post
laying down on flat
level surface.
SBS-40
Assembly Instruction
Inner Post
8 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
5'-0"
60"
10'-0"
120"
31'-0"
372"
Lower Horizontal
Cable Collar
w/ Anchor
Shackle for
Crimped End
Loop
Lower Vertical
Cable Collar
w/ Tensioner
Assembly
(see collar orientation
detail)
Upper Vertical
Cable Collar
Assembly
(see collar orientation
detail)
Front
View
Debris Ring
(Optional)
If not present
Make sure
lower collars
are positioned
accordingly.
Left
View
Post Cap
pre-installed
Net Pulley
System
40.00°
Collar Orientation
Detail
(Note: ONLY vertical cable
collars should be turned
away from netting, this aids
in tensioning the net)
Eyebolt
Detail
3
4
5
Cleat
Detail
10
8
8
6
7
9
9
1
Open
Eyebolt Collar
Detail
Installation Notes:
Lower Collars: From bottom 1.
of pole slide the lower vertical
cable collar, lower horizontal
collar and and debris ring
( optional ) into position. To
allow proper insertion into
ground sleeve, lower most
collar should be 60" from end
of post. Before securing
collars into place make sure
to rotate the lower vertical
collar approx 40°. ( refer to
diagram )
Cleat: Is to be installed so 2.
that it is on backside of post,
opposite net. Screws will be
inserted through cleat and
post and secured on net side
using flat washers, self
locking hex-nuts and cap
nuts. ( refer to diagram )
Mid Collar: Note orientation 3.
of collar on post. From top of
pole slide the open eyebolt
collar into position, refer to
dimension provided and
secure into place.
Eyebolt: Pulley system 4.
comes preassembled to
eyebolt. Install washer onto
eyebolt then insert eyebolt
with washer through front
side of hole at top of post.
From opposite side secure
eyebolt into place using a
flatwasher and Nylock hex-
nut. ( refer to diagram )
Upper Collar: From top of 5.
pole slide the upper vertical
cable collar into position
(collar should rest on eyebolt
washers). Before securing
into place make sure to rotate
the collar approx 40°. ( refer
to diagram )
Make sure warning labels are 6.
present on goal posts.
Note:
Post assembly
should be done
with post laying
down on flat
level surface.
SBS-40
Assembly Instruction
Right End Post
9 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
Left End
Post
Inner
Post
Inner
Post
Right End
Post
Cleet:
Orientation
(all posts)
away from field
of play
Net Hoist:
Orientation
(all posts)
towards field of
play
Lower Collars:
Orientation
(all posts) towards
field of play
(refer
to post assembly
pages)
Post / Groundsleeve
Installation (fully seated)
Post
will stop
once it rests
on stop bolt
After posts have
been lowered
into place,
secure the lower
collar(s) into
place.
Post / Groundsleeve
Installation
Installation Notes:
View above is from net side of post ( field 1.
of play ).
Caution , slowly lower posts into sleeves. 2.
Dropping post into sleeve may result in
damage to the stop bolt.
Make sure all posts are orientated 3.
correctly. Pulley system towards field of
play and cleet away from field of play. All
lower horizontal cable collars should face
field of play.
Once posts are correctly orientated, make 4.
sure the lower collars are properly
orientated and secure them into place.
View from field of Play
Note: Height & number of inner posts
may vary from what is shown.
SBS-40
Assembly Instruction
Posts to Groundsleeve
10 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
View from field of Play
Right End Post
(Crimped Loop End)
Inner Post
(Pear Clip Collar Assembly)
Left End Post
(Clamped Loop End)
Clamped Loop End
Detail
Thimble
(must be present)
Cable Clamp Loop
must be on cut
end of cable
After Cable has been fully
tensioned trim cut end and
wrap with electrical tape
Support Cable
Vinyl Jacket
Support Cable
Vinyl Sleeve must
be stripped from
cable loop end
prior to installing
clamps.
Installation Notes:
Refer to collar assembly diagram for 1.
further detail on collar and cable
assembly.
Install Crimped Cable End to Right End 2.
Post collar using an anchor shackle.
Route cable to Left End Post. Snap cable 3.
into Pear Clips of the Inner Posts along
the way
Before assembling Clamped Cable Loop 4.
End, fully open the turnbuckle.
With anchor shackle and thimble inplace 5.
run cable thru the shackle as shown. Pull
slack out of cable and mark vinyl sleeve
approximately 4" from thimble end. Strip
vinyl from mark location towards cable
loop end.
With the slack still being pulled out of 6.
cable install and secure the cable clamps.
The first clamp should butt upto the
thimble, the second should be spaced
approx. 1" on center from the first. Cable
clamps must be gripping bare cable to
ensure proper seating/grip.
SBS-40
Assembly Instruction
Lower Horizontal
Support Cable
11 of 12

®
Aluminum Athletic Equipment
1000 Enterprise Drive, Royersford, PA 19468
Toll Free: [phone] Phone: [phone]
www.aaesports.com
Note: When raising net, it must be done
in increments across the entire span
A
Hoist System
Detail B
Pear Clip
B
Net to End Post
Vertical Support Cable
Detail C
Pear Clips
Spaced approx.
every 12",
entire length of
vertical cable
(
Left and Right
End Posts
Only
)
23
22
Brass Ring
Detail A
Brass Ring
B
B
Cable Clamp
Top of net
is bound
to a steel
cable
Installation Notes:
Lay net on ground across span of posts. 1.
Make sure net is centered accross span
of posts.
Using a Pear Clip Secure upper net 2.
corners to End Post Vertical Support
Cables (as shown in Detail C)
Secure Brass Rings to top of net using 3.
Cable Clamp (as shown in Detail A) .
One ring and clamp per post and they
should be centered as close as possible
to its coinciding post.
After Brass Rings have been secured to 4.
net, clip ring into it's posts hoist system
Pear Clip (as shown in Detail B) .
As net is being raised make sure to 5.
secure net sides to the vertical support
cables using provided Pear Clips (refer
to Detail C) . Pear Clips should be
spaced approx. 12" or 4 net squares.
Once net has been completed raised tie 6.
hoist ropes onto cleat.
Note: Hardware denoted
with "B" is included in item
#3 "Hoist Rope"
SBS-40
Assembly Instruction
Net Attachment
12 of 12