AB Quality MicroLogix 1100 User manual

Publication 1763-IN003A-EN-P - August 2005
Installation Instructions
MicroLogix™ 1100 Replacement Battery
(Catalog Number 1763-BA)
Lithium batteries are primary (not rechargeable) cells that give extended memory support for
Rockwell Automation products.
Inside…............................................................................................page
For More Information................................................................................3
Safety Considerations...............................................................................4
Storing Lithium Batteries..........................................................................5
Transporting Lithium Batteries ................................................................5
Exporting to Foreign Countries .................................................................6
Lithium Battery Disposal ..........................................................................6
Overheated Batteries ...............................................................................8
In Case of a Lithium Fire ..........................................................................9
Hazards to Personnel ...............................................................................9
Lithium Battery Installation ....................................................................10
Installing Lithium Battery (1763-BA).......................................................11

2MicroLogix™ 1100 Replacement Battery
Publication 1763-IN003A-EN-P - August 2005
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1 available from your local Rockwell Automation sales office or online at
http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of
uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves
that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage,
or economic loss.
IMPORTANT Identifies information that is critical for successful application and understanding of the
product.
ATTENTION Identifies information about practices or circumstances that can lead to personal injury
or death, property damage, or economic loss. Attentions help you:
•identify a hazard
•avoid a hazard
•recognize the consequence
SHOCK HAZARD Labels may be located on or inside the drive to alert people that dangerous voltage may
be present.
BURN HAZARD Labels may be located on or inside the drive to alert people that surfaces may be
dangerous temperatures.

MicroLogix™ 1100 Replacement Battery 3
Publication 1763-IN003A-EN-P - August 2005
For More Information
Related Publications
If you need to replace the 1763-BA battery in your MicroLogix™1100 controller, refer to the
MicroLogix™1100 Programmable Controllers User Manual, publication 1763-UM001A-EN-P.
How to Get More Information
If you would like a manual, you can:
•download an electronic version from the internet at:
www.theautomationbookstore.com
•order a printed manual by:
–contacting your local distributor or Rockwell Automation representative
–visiting www.theautomationbookstore.com
and placing your order
–calling 1.800.963.9548 (USA/Canada) or 001.330.725.1574 (Outside
USA/Canada)

4MicroLogix™ 1100 Replacement Battery
Publication 1763-IN003A-EN-P - August 2005
Safety Considerations
For lithium batteries installed in Class I, Division 2 Hazardous Locations:
ATTENTION Failure to follow the guidelines in this document may result in damaged
equipment and/or personal injury.
Use the battery for its intended application only.
IMPORTANT Do not:
•charge the battery
•open, puncture or crush the battery
•incinerate or expose the battery to high temperatures
•solder leads
•short positive or negative terminals together
•ship or dispose of battery except according to the procedures in this
document
WARNING Explosion Hazard - Batteries must only be changed in an area known
to be non-hazardous.
AVERTISSEMENT
AVERTISSEMENT
RISQUE D'EXPLOSION - Afin d'eviter tout risque d'explosion,
s'assurer que l'emplacement est designe non dengereux avant de
changer la batterie.

MicroLogix™ 1100 Replacement Battery 5
Publication 1763-IN003A-EN-P - August 2005
Storing Lithium Batteries
•Store in a cool, dry environment typically 20° to 25° C (68° to 77° F) with 40-60%
relative humidity. Regularly monitor the temperature and humidity of the storage area.
•Use a first-in/first-out system for handling stored batteries.
•Store the battery (with a copy of this publication) in the original containers away from
flammable materials.
•Keep track of storage time. Reference storage time to the date of manufacture.
•Do not store batteries longer than 10 years.
•Do not store used batteries longer than 3 months before disposal.
•Clearly mark the contents of the storage area.
•Place a Lith-X or Class D Powder fire extinguisher in a readily accessible area in or
around the storage area.
•Ventilate and protect the storage area against fire. You must have a system that
automatically detects and extinguishes fires and automatically activates an alarm
signal.
•Do not smoke in the storage area.
Transporting Lithium Batteries
One or Two Batteries — Each battery contains 0.23 grams of lithium. Therefore, up to two
batteries can be shipped together within the United States without restriction. Regulations
governing shipment to or within other countries may differ.
Three or More Batteries — Procedures for the transportation of three or more batteries
shipped together within the United States are specified by the Department of Transportation
(DOT) in the Code of Federal Regulations, CFR49, “Transportation.” An exemption to these
regulations, DOT - E7052, covers the transport of certain hazardous materials classified as
flammable solids. This exemption authorizes transport of lithium batteries by motor vehicle,
rail freight, cargo vessel, and cargo-only aircraft, providing certain conditions are met.
Transport by passenger aircraft is not permitted.
A special provision of DOT-E7052 (11th Rev., October 21, 1982, par. 8-a) provides that:
“Persons that receive cell and batteries covered by this exemption may reship them
pursuant to the provisions of 49 CFR 173.22a in any of these packages authorized in
this exemption including those in which they were received.”
The Code of Federal Regulations, 49 CFR 173.22a, relates to the use of packaging authorized
under exemptions. In part, it requires that you must maintain a copy of the exemption at each
facility where the packaging is being used in connection with shipment under the exemption.

6MicroLogix™ 1100 Replacement Battery
Publication 1763-IN003A-EN-P - August 2005
Shipment of depleted batteries for disposal may be subject to specific regulation of the
countries involved or to regulations endorsed by those countries, such as the IATA Restricted
Articles Regulations of the International Air Transport Association, Geneva, Switzerland.
Do not ship lithium batteries on passenger aircraft.
Exporting to Foreign Countries
Shipment of materials outside the United States is subject to specific regulations of the
countries involved or to regulations endorsed by those countries, such as the Restricted
Articles Regulations of the International Air Transportation Association (IATA), Geneva,
Switzerland.
See the disposal section for other regulations which apply to the shipment of depleted
batteries.
Regulations for transporting lithium batteries are periodically revised.
Lithium Battery Disposal
For disposal, batteries must be packaged and shipped in accordance with transportation
regulations, to a proper disposal site. The U.S. Department of Transportation authorizes
shipment of “Lithium batteries for disposal” by motor vehicle only in regulation 173.1015 of
CFR 49 (effective January 5, 1983). For additional information contact:
U.S. Department of Transportation
Research and Special Programs Administration
400 Seventh Street, S.W.
Washington, D.C. 20590
Although the Environmental Protection Agency at this time has no regulations specific to
lithium batteries, the material contained may be considered toxic, reactive, or corrosive. The
person disposing of the material is responsible for any hazard created in doing so. State and
local regulations may exist regarding the disposal of these materials.
ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection.
They may explode or rupture violently. Check state and local regulations
dealing with the disposal of these materials. You are legally responsible for
hazards created while your battery is being disposed.

MicroLogix™ 1100 Replacement Battery 7
Publication 1763-IN003A-EN-P - August 2005
For a lithium battery product safety data sheet, contact the manufacturer:
Collect batteries for disposal carefully to prevent short circuiting, compacting, or destroying
the battery case.
Disposing of Depleted Batteries
1. Visually inspect all batteries for damage to the battery casing or leakage of electrolyte.
If a battery is damaged and/or leaking, see the following section on handling
damaged batteries.
2. If the battery has leads and is clean and undamaged, use side cutters to remove the
leads as close to the body of the battery as possible.
3. Put clean and undamaged batteries in a polyethylene bag and heat seal the bag.
4. Store the bagged batteries in a closed metal container filled with vermiculite. Alternate
layers of batteries and vermiculite.
5. Contact your local Environmental Protection Agency (EPA) office for information
about battery disposal companies and proper labeling of battery containers.
Lithium batteries can be stored and shipped as universal waste in most states in the United
States of America. Alternately, you can ship lithium batteries as hazardous waste.
ATTENTION Do not damage the battery case when removing leads.
Sanyo Energy Corporation
600 Supreme Drive
Bensenville, IL 60106
USA
Tadarand US Battery Division
2 Seaview Blvd.
Port Washington, NY 11050
USA
or

8MicroLogix™ 1100 Replacement Battery
Publication 1763-IN003A-EN-P - August 2005
Disposal of Damaged and/or Leaking Batteries
You must wear protective clothing (protective eyewear, clothes, safety shield, and
self-contained breathing apparatus).
Do not:
•pick up ruptured batteries with bare hands. Lithium can cause skin burns. Use tongs,
scoops, or a shovel to place the batteries in a mineral-oil-filled container.
•breathe fumes. Ventilate the area to disperse the fumes before entering the room.
If toxic or corrosive material comes in contact with your eyes or skin, flush with water and
consult a physician. Dispose of clothing that is contaminated.
Use the following procedure to dispose of damaged and/or leaking batteries:
1. Put the damaged batteries in two polyethylene bags and add about 1 ounce of calcium
carbonate (CaCO3) to the inner bag. Slowly-leaking batteries have a deposit of white
salt crystals on the outside of the battery casing.
2. Heat seal both bags.
3. Take the container outside and ventilate the area where you discovered the damaged
batteries.
4. Contact your local EPA office for information about battery disposal companies.
Overheated Batteries
An overheated battery may explode or rupture violently. If you must try to save the battery,
wear the protective clothing described above. If a lithium battery overheats:
•take shelter
•attempt to remove any external source of heat
•remove power from any equipment involved
•remove the battery to a well-ventilated fire-protected area after it cools
ATTENTION If the batteries are badly damaged and/or leaking, evacuate all personnel
from the immediate area.

MicroLogix™ 1100 Replacement Battery 9
Publication 1763-IN003A-EN-P - August 2005
In Case of a Lithium Fire
If lithium is burning:
•avoid exposure to toxic fumes from burning lithium
•smother the fire using a Class D fire extinguisher or a graphite powder, such as Lith-X
•you can also use a long-handled tool to apply an appropriate metal fire extinguishing
powder
Hazards to Personnel
Potential hazards to personnel include:
•burns from overheated cells
–Wash skin with running water and go to the nearest medical center.
•injury from explosion or violent rupture of overheated cells
•injury from fire caused by combustion of lithium
•exposure to toxic or corrosive liquids or gases from the battery or its decomposition
products
–Remove and discard contaminated clothing.
–Wash areas where clothing touched skin.
–If breathing difficulties result, remove the person from the area, administer
oxygen, then go to the nearest medial center.
–If the battery contents come in contact with eyes, rinse eyes immediately for at
least 15 minutes without interruption. Go to the nearest medical center and advise
the attending physician of contact with lithium batteries.
ATTENTION Do not use water or carbon dioxide (CO2) fire extinguishers in a lithium
battery fire. Lithium reacts with these substances.

10 MicroLogix™ 1100 Replacement Battery
Publication 1763-IN003A-EN-P - August 2005
Lithium Battery Installation
Wire Guide
Battery Connector
Replaceable Battery
Retainer Clips
Battery Connector
Replaceable Battery
Retainer Clips
Wire Guide

MicroLogix™ 1100 Replacement Battery 11
Publication 1763-IN003A-EN-P - August 2005
Installing Lithium Battery (1763-BA)
For battery installation or replacement do the following:
.
1. If you are replacing an old battery, unplug the existing battery connector. The figure
on page 10 shows the battery connector location.
2. Remove the battery from the retainer clips.
3. Insert a new or replacement battery in the holder making sure it is held in by the
retainer clips.
4. Plug the battery connector into the socket.
5. Secure the battery wires along the wire guide.
IMPORTANT When the controller’s Battery Low indicator is lit, check whether the
battery wire connector is connected correctly or replace the
replaceable battery with a new one immediately. When the indicator
turns on, it means that either the battery wire connector is
disconnected, or the battery will last for at most 2 weeks if it is
connected.

Publication 1763-IN003A-EN-P - August 2005 PN 40071-206-01
Copyright © 2007Rockwell Automation, Inc. All rights reserved. Printed in Singapore.
Allen-Bradley is a registered trademark of Rockwell Automation, Inc.
SLC and MicroLogix are trademarks of Rockwell Automation, Inc.
´H'¶1-206-01*¨