ABACUS Challenger 1 LED-1500W User manual

INSTALLATION MANUAL
Challenger 1 LED-1500W
V2.0

!
DO NOT make or alter any open holes in the luminaire.
Do not modify the luminaire.
Make sure the equipment is properly grounded.
Only use luminaire in its intended location.
READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
SAVE THE MANUAL FOR FUTURE REFERENCE!
WARNING
To avoid electric shock:
Installation and wiring of luminaire must be in accordance
with all applicable local codes.
Installation, inspection, and maintenance of luminaires
should be performed by a qualified electrician.
DO NOT install damaged product.
Make sure electrical power is OFF before and during
installation and maintenance.
Make sure the supply voltage is same as the rated
fixture voltage.
To perform maintenance:
Make sure the luminaire is not covered with material
that will prevent convection or conduction cooling.
It’s suggested to perform visual, electrical, and
mechanical inspections on a regular basis.
Allow luminaire to cool before handling. Do not touch
enclosure or light source.
2
LUMINAIRE PARAMETER
1
2
8
WHAT COMES IN THE PACKAGE
1. Luminaire Body
2. Driver Mounting Brackets
3. Bolts
√
√
√
1
1
4. Installation Manual
5. Quality Certificate
√
√
15%~90%RH
IP66
Working Temperature Standard：-40℃~+25℃
Dim down 20% as high temperature version: +25℃~+50℃
Storing Temperature -40℃~+65℃Working Humidity
IP Rating
M8×20
4x
M8×30
4x

3
OPTION 1 – Overslung installation
•Install the floodlight on the mounting bracket with an
M20 (grade 8.8 or higher) nut and bolt (max torque
settings 500Nm)
•Install driver mounting brackets with the bolts
included.
•Install the driver onto the driver mounting
brackets with the bolts included.
1 2
•Install the DC output cable with gland ①to the
driver (gland to body torque settings 3.43Nm)
•Install the Surge Protection Device onto the
bracket.
3 4
•Remove the driver terminal cover (4 bolts
T20 Torx)
•Remove the cable gland ①
①
②
①
M20
M8×20
1x
4x
M8×30
4x

4
•Tighten the glands to cables to the torque
settings below:
o M25 gland – 5Nm
o M20 gland – 3.5Nm
•Close the driver terminal cover with the 4 No.
T20 torx bolts (torque settings 1.6Nm)
Blue
Brown
White
Black
Gray
Purple
Purple
Gray
Yellow/Green
Red
Blue
Brown
Yellow/Green
DC output
Dimming/Dali
AC input
6
•Connect the DC output cables to the relevant driver
terminal blocks, as shown below.
5
•Loosen M14 ①and M8 ②bolts located on both
sides of the floodlight.
•Elevate the floodlight to the relevant angles.
•Tighten the M14 ①(40~45Nm) and
M8 ②( 30~35Nm) bolts.
7
①
②

5
OPTION 2 – Overslung and underslung installation
•Loosen the M14 ①and M8 ②bolts on both sides of the floodlight bracket.
• Rotate the bracket as shown below.
1
①
②

6
•Install the floodlight on the
mounting bracket with an M20
(grade 8.8 or higher) nut and bolt
(max torque settings 500Nm)
•Install the driver mounting
brackets for the top floodlight with
the bolts included.
2 3
•Install the driver on the top
floodlight’s driver mounting
brackets with the bolts included.
•Lower the bottom floodlight as
shown below and install the
driver mounting brackets with the
bolts included.
5
•Install the driver for the bottom
floodlight with the bolts included.
6
4
7
•Remove the driver terminal covers
on both drivers (4 bolts T20 Torx).
•Remove the cable gland ①on
both drivers.
•Install the DC output cables with
gland ①into the drivers (gland to
body torque settings 3.43Nm)
•Install the Surge Protection
Devices ②into both brackets.
①
②
①
①
4x
M20
M8×20
1x
4x
4x
M8×30
M8×20
4x
M8×30

7
10
Blue
Brown
White
Black
Gray
Purple
Purple
Gray
Yellow/Green
Red
Blue
Brown
Yellow/Green
DC output
9
•Tighten the glands to cables to the torque settings
below:
o M25 gland – 5Nm
o M20 gland – 3.5Nm
•Close the driver terminal cover with the 4 No. T20 torx
bolts (torque settings 1.6Nm)
•Connect the DC output cables to the relevant driver
terminal blocks, as shown below.
8
•Loosen M14 ①and M8 ②bolts located on both sides of
the floodlight.
•Elevate the floodlight to the relevant angles.
•Tighten the M14 ①(40~45Nm) and M8 ②( 30~35Nm)
bolts.
①
②
Dimming/Dali
AC input

8
1500W 1 single cable for NTC.
NTC
OPTION 3 – remote driver installation
•Open the floodlight junction box.
•Disconnect the DC input 8 wire cable
①(H07RN-F 8x1.0mm2) and remove it
•Replace the gland ②if required.
1 2
•Connect a new DC input cable of sufficient length and
connect it as per below (max cable length 200m).
•Use new M25 gland if required (not included).
•Use cable protection if required (not included).
•Install the floodlight on the mounting bracket with an
M20 (grade 8.8 or higher) nut and bolt (max torque
settings 500Nm)
•Remove the driver terminal cover (4 bolts T20 Torx)
•Remove the cable gland ①
3 4
②
①
DC input
①
②

9
①
②
•Loosen M14 ①and M8 ②bolts located on both sides of the
floodlight.
•Elevate the floodlight to the relevant angles.
•Tighten the M14 ①(40~45Nm) and M8 ②( 30~35Nm) bolts.
•Tighten the glands to cables to the
torque settings below:
o M25 gland – 5Nm
o M20 gland – 3.5Nm
•Close the driver terminal cover with
the 4 No. T20 torx bolts (torque
settings 1.6Nm)
7 8
5 6
•Install the DC output cable with gland ①to the
driver (gland to body torque settings 3.43Nm)
•Install the Surge Protection Device ②
Blue
Brown
White
Black
Gray
Purple
Purple
Gray
Yellow/Green
Red
Blue
Brown
Yellow/Green
DC output
•Connect the DC output cables to the relevant driver
terminal blocks, as shown below.
Dimming/Dali
AC input
①
②

10
1500W 1 single cable for NTC.
SPD
Blue
H07RN-F8×1.0mm2
Brown
White
Black
Gray
Purple
Purple
Gray
Yellow/Green
Red
Blue
Brown
Yellow/Green
DC output
DC output
Dimming/DALI
Dimming/DALI
AC input
AC input
AC input
AC 400V
DC input
NTC
Follow the wiring diagram to make the correct wiring.
Supplied surge protection device must be installed to
maintain the warranty and replaced if faulty.
CONNECTIONS
Inline
Connectors

11
Inline
Connectors
1500W 1 single cable for NTC.
SPD
Blue
H07RN-F8×1.0mm2
Brown
White
Black
Gray
Purple
Purple
Gray
Yellow/Green
Red
Blue
Brown
Yellow/Green
DC output
DC output
Dimming/DALI
Dimming/DALI
AC input
AC input
AC input
DC input
NTC
AC 230V
Follow the wiring diagram to make the correct wiring.
Supplied surge protection device must be installed to
maintain the warranty and replaced if faulty.

12
Mintenence
There are no consumable parts to replace in this product and it should be disposed off at the end of its life in accordance with
the WEEE directive
.
The product should be inspected annually and cleaned with a non-aggressive product.
Any deterioration in the cables should be noted and reported to a suitably qualified electrician who will advise an appropriate
course of action.
The Surge Protective Device (SPD) will need replacing when it comes to the end of its useful life. This should be checked for
operation during the annual maintenance.