ABB Robotics IRB 1200 Owner's manual

ROBOTICS
Product specification
IRB 1200

Trace back information:
Workspace R17-2 version a19 (not checked in)
Published 2017-10-17 at 04:42:58
Skribenta version 5.1.011

Product specification
IRB 1200-5/0.9
IRB 1200-5/0.9 type A
IRB 1200-5/0.9 type B
IRB 1200-7/0.7
IRB 1200-7/0.7 type A
IRB 1200-7/0.7 type B
Document ID: 3HAC046982-001
Revision: G
© Copyright 2017 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2017 ABB. All rights reserved.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this specification ..........................................................................................................
91 Description
91.1 Structure ......................................................................................................... 91.1.1 Introduction to structure ........................................................................... 141.1.2 The robot ............................................................................................... 171.2 Standards ........................................................................................................ 171.2.1 Applicable standards ............................................................................... 191.3 Installation ....................................................................................................... 191.3.1 Introduction to installation ......................................................................... 201.3.2 Operating requirements ............................................................................ 211.3.3 Mounting the manipulator ......................................................................... 241.4 Load diagram ................................................................................................... 241.4.1 Introduction to load diagram ...................................................................... 251.4.2 Load diagram ......................................................................................... 291.4.3 Maximum load and moment of inertia for axis 5 ............................................ 311.5 Fitting of equipment ........................................................................................... 311.5.1 Introduction to fitting of equipment ............................................................. 321.5.2 Holes for fitting extra equipment ................................................................ 361.6 Calibration ....................................................................................................... 361.6.1 Fine calibration ....................................................................................... 371.6.1.1 Absolute Accuracy calibration ........................................................ 391.7 Maintenance and troubleshooting ......................................................................... 391.7.1 Introduction to maintenance and trouble shooting ......................................... 401.8 Robot motion .................................................................................................... 401.8.1 Working range and type of motion .............................................................. 431.8.2 Performance according to ISO 9283 ............................................................ 441.8.3 Velocity ................................................................................................. 451.8.4 Stopping distance / time ........................................................................... 461.9 Customer connections .......................................................................................
492 Specification of variants and options
492.1 Introduction to variants and options ...................................................................... 502.2 Manipulator ...................................................................................................... 542.3 Floor cables ..................................................................................................... 552.4 Control module ................................................................................................. 562.5 Process ...........................................................................................................
573 Accessories
573.1 Introduction to accessories .................................................................................
59Index
Product specification - IRB 1200 5
3HAC046982-001 Revision: G
© Copyright 2017 ABB. All rights reserved.
Table of contents

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Overview of this specification
About this product specification
It describes the performance of the manipulator or a complete family of manipulators
in terms of:
• The structure and dimensional prints
• The fulfilment of standards, safety and operating requirements
• The load diagrams, mounting of extra equipment, the motion and the robot
reach
• The specification of variants and options available
Usage
Product specifications are used to find data and performance about the product,
for example to decide which product to buy. How to handle the product is described
in the product manual.
Users
It is intended for:
• Product managers and product personnel
• Sales and marketing personnel
• Order and customer service personnel
References
Document IDReference
3HAC047400-001Product specification - Controller IRC5
IRC5 with main computer DSQC1000.
3HAC048264-001Product specification - Controller software IRC5
IRC5 with main computer DSQC1000 and RobotWare 5.6x.
3HAC050945-001Product specification - Controller software IRC5
IRC5 with main computer DSQC1000 and RobotWare 6.
3HAC046983-001Product manual - IRB 1200
3HAC035738-001Product manual - IRC5 Compact
3HAC050941-001Operating manual - IRC5 with FlexPendant
3HAC052355-001Product specification - Robot user documentation, IRC5 with RobotWare
6
Revisions
DescriptionRevision
New product specification-
Minor correctionsA
• Working range of axis 6 corrected from ±360° to ±400°, see
Working range on page 41.
• Minor corrections/update
B
Continues on next page
Product specification - IRB 1200 7
3HAC046982-001 Revision: G
© Copyright 2017 ABB. All rights reserved.
Overview of this specification

DescriptionRevision
• Minor corrections/update
C
• Food grade lubrication option added.
• Maximum revolution of axis 6 corrected to ±242, see Robot
motion on page 40.
D
Published in release R16.2. The following updates are done in this
revision:
• Recommendation of fitting a fuse protector for customer
protection added. See Customer connections on page 46.
• Foundry Plus option added.
• Type A robot information added due to new standard calib-
ration method (Axis Calibration). See Type A of IRB 1200
on page 9.
E
Published in release R17.1. The following updates are done in this
revision:
• Added the standard IEC 61340-5-1:2010, see Applicable
standards on page 17.
• A warning label about CP/CS connection provided on the
tubular housing. See Customer connections on page 46.
• Information about Type B robots supporting SafeMove 2
added.
•Absolute Accuracy calibration added.
• Restriction of load diagram added.
F
Published in release 17.2. The following updates are done in this
revision:
• Updated list of applicable standards.
• Changed the protection type of Food grade lubrication.
• Updated description about Clean Room class.
G
8 Product specification - IRB 1200
3HAC046982-001 Revision: G
© Copyright 2017 ABB. All rights reserved.
Overview of this specification
Continued

1 Description
1.1 Structure
1.1.1 Introduction to structure
General
The IRB 1200 is one of ABB Robotics latest generation of 6-axis industrial robot,
with a payload of 5 to 7 kg, designed specifically for manufacturing industries that
use flexible robot-based automation, e.g. 3C industry. The robot has an open
structure that is especially adapted for flexible use, and can communicate
extensively with external systems.
Type A of IRB 1200
Type A - Axis Calibration
The difference between IRB 1200 and IRB 1200 Type A is that the Type A is
calibrated with Axis Calibration. On each axis there are bushings for installation
of calibration tools.
As a result of this, the castings differ between IRB 1200 and IRB 1200 Type A.
Note
IRB 1200 Type B is designed based on IRB 1200 Type A so that Type B has the
bushings for installation of calibration tools too.
The difference between IRB 1200 Type A and IRB 1200 Type B is that Type B
also supports SafeMove 2. See Type B of IRB 1200 on page 9.
How to know which type the robot is?
The type label on the base of the robot tells if the robot is calibrated with Axis
Calibration.
Those robots are named IRB 1200 Type A.
Note
If no type label attached on the robot, use the bushings on each axis to identify
a robot calibrated with Axis Calibration.
Those robots which are not equipped for Axis Calibration are simply named IRB
1200 (no type specified).
Type B of IRB 1200
Type B - SafeMove 2
The difference between IRB 1200 Type B and other IRB 1200 versions is that the
Type B supports SafeMove 2.
As a result of this, the following parts differ from other versions:
• Base
Continues on next page
Product specification - IRB 1200 9
3HAC046982-001 Revision: G
© Copyright 2017 ABB. All rights reserved.
1 Description
1.1.1 Introduction to structure

• Drive unit, axis 2, axis 3, axis 5 and axis 6
• Motor with pulley, axis 4 and axis 5
• Manipulator cable harness
• Battery pack
• SMB unit (replacing EIB unit)
IRB 1200 Type B is designed based on IRB 1200 Type A so that Type B has the
bushings for installation of calibration tools too.
How to know which type the robot is?
The type label on the base of the robot tells if the robot supports SafeMove 2.
Those robots are named IRB 1200 Type B.
Clean room robots
xx1100000959
Particle emission from the robot fulfill Clean room class 3 standard according to
DIN EN ISO 14644-1.
Clean room robots are specially designed to work in a clean room environment.
According to IPA test result, the robot IRB 1200 is suitable for use in clean room
environments.
Clean room robots are designed in order to prevent from particle emission from
the robot. For example is, frequent maintenance work possible to perform without
cracking the paint. The robot is painted with four layers of polyurethane paint. The
last layer being a varnish over labels in order to simplify cleaning. The paint has
been tested regarding outgassing of Volatile Organic Compounds (VOC) and been
classified in accordance with ISO 14644-8.
Classification of airborne molecular contamination, see below:
Outgassing amountParameter
Classifica-
tion in ac-
cordance to
ISO 14644-
8
Normed
based on
1m2and
1s(g)
Total detec-
ted (ng)
Performed
test
Temp (°C)Test dura-
tion (s)
Area (m2)
-6.81.7E-072848TVOC2336004.5E-03
-3.81.7E-0446524TVOC90604.5E-03
Classification results in accordance with ISO 14644-8 at different test temperatures.
Food grade lubrication
The robot has food grade lubrication (NSF H1) as an option (777-1). The protection
type for robots with food grade lubrication is Clean Room and IP67.
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10 Product specification - IRB 1200
3HAC046982-001 Revision: G
© Copyright 2017 ABB. All rights reserved.
1 Description
1.1.1 Introduction to structure
Continued