ABB Robotics CRB 1100 Guide

ROBOTICS
Product manual, spare parts
CRB 1100

Trace back information:
Workspace Main version a396
Checked in 2021-03-31
Skribenta version 5.4.005

Product manual, spare parts
CRB 1100-4/0.475
CRB 1100-4/0.58
OmniCore
Document ID: 3HAC078009-001
Revision: A
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
8Product documentation ....................................................................................................................
111 Spare parts and exploded views
121.1 Spare parts - electrical parts ................................................................................
121.1.1 Manipulator cable harness ........................................................................
141.1.2 Cables and connector kits .........................................................................
151.1.3 SMB unit ...............................................................................................
161.2 Spare parts - base .............................................................................................
161.2.1 Base .....................................................................................................
171.2.2 Base parts .............................................................................................
191.3 Spare parts - swing ............................................................................................
191.3.1 Swing ...................................................................................................
201.3.2 Swing parts ............................................................................................
211.4 Spare parts - lower arm ......................................................................................
211.4.1 Lower arm .............................................................................................
221.4.2 Lower arm parts ......................................................................................
231.5 Spare parts - housing .........................................................................................
241.6 Spare parts - extender unit ..................................................................................
251.7 Spare parts - wrist .............................................................................................
261.8 Spare parts - motors ..........................................................................................
261.8.1 Axis-1 motor ...........................................................................................
271.8.2 Axis-2 motor ...........................................................................................
281.8.3 Axis-3 motor ...........................................................................................
291.8.4 Axis-4 motor ...........................................................................................
301.8.5 Axis-5 and axis-6 motors ..........................................................................
311.9 Spare parts - gearboxes .....................................................................................
311.9.1 Axis-1 gearbox .......................................................................................
321.9.2 Axis-2 gearbox .......................................................................................
331.9.3 Axis-3 gearbox .......................................................................................
341.9.4 Axis-4 gearbox .......................................................................................
351.10 Spare parts - lead-through device .........................................................................
361.11 Spare parts - laser scanner .................................................................................
371.12 Spare parts - Accessories ...................................................................................
371.12.1 Axis Calibration items ..............................................................................
401.12.2 Special tools ..........................................................................................
Product manual, spare parts - CRB 1100 5
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Table of contents

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Overview of this manual
About this manual
This manual contains spare parts for:
• CRB 1100 and all its variants.
Usage
This manual shall be used as a complement to the product manual for CRB 1100
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Complete spare part list and complete list of robot
components shown in exploded views.
1 Spare parts and exploded view
References
Document IDReference
3HAC078007-001Product manual - CRB 1100
3HAC076518-003Circuit diagram - CRB 1100
Revisions
DescriptionRevision
First edition.A
Product manual, spare parts - CRB 1100 7
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Overview of this manual

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
Tip
All documents can be found via myABB Business Portal, www.abb.com/myABB.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
8 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
Product manual, spare parts - CRB 1100 9
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Product documentation
Continued

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