ABB Robotics CRB 1100 Guide

ROBOTICS
Product manual, spare parts
CRB 1100

Trace back information:
Workspace Main version a396
Checked in 2021-03-31
Skribenta version 5.4.005

Product manual, spare parts
CRB 1100-4/0.475
CRB 1100-4/0.58
OmniCore
Document ID: 3HAC078009-001
Revision: A
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
8Product documentation ....................................................................................................................
111 Spare parts and exploded views
121.1 Spare parts - electrical parts ................................................................................
121.1.1 Manipulator cable harness ........................................................................
141.1.2 Cables and connector kits .........................................................................
151.1.3 SMB unit ...............................................................................................
161.2 Spare parts - base .............................................................................................
161.2.1 Base .....................................................................................................
171.2.2 Base parts .............................................................................................
191.3 Spare parts - swing ............................................................................................
191.3.1 Swing ...................................................................................................
201.3.2 Swing parts ............................................................................................
211.4 Spare parts - lower arm ......................................................................................
211.4.1 Lower arm .............................................................................................
221.4.2 Lower arm parts ......................................................................................
231.5 Spare parts - housing .........................................................................................
241.6 Spare parts - extender unit ..................................................................................
251.7 Spare parts - wrist .............................................................................................
261.8 Spare parts - motors ..........................................................................................
261.8.1 Axis-1 motor ...........................................................................................
271.8.2 Axis-2 motor ...........................................................................................
281.8.3 Axis-3 motor ...........................................................................................
291.8.4 Axis-4 motor ...........................................................................................
301.8.5 Axis-5 and axis-6 motors ..........................................................................
311.9 Spare parts - gearboxes .....................................................................................
311.9.1 Axis-1 gearbox .......................................................................................
321.9.2 Axis-2 gearbox .......................................................................................
331.9.3 Axis-3 gearbox .......................................................................................
341.9.4 Axis-4 gearbox .......................................................................................
351.10 Spare parts - lead-through device .........................................................................
361.11 Spare parts - laser scanner .................................................................................
371.12 Spare parts - Accessories ...................................................................................
371.12.1 Axis Calibration items ..............................................................................
401.12.2 Special tools ..........................................................................................
Product manual, spare parts - CRB 1100 5
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual contains spare parts for:
• CRB 1100 and all its variants.
Usage
This manual shall be used as a complement to the product manual for CRB 1100
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Complete spare part list and complete list of robot
components shown in exploded views.
1 Spare parts and exploded view
References
Document IDReference
3HAC078007-001Product manual - CRB 1100
3HAC076518-003Circuit diagram - CRB 1100
Revisions
DescriptionRevision
First edition.A
Product manual, spare parts - CRB 1100 7
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Overview of this manual

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
Tip
All documents can be found via myABB Business Portal, www.abb.com/myABB.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
8 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
Product manual, spare parts - CRB 1100 9
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
Product documentation
Continued

This page is intentionally left blank

1 Spare parts and exploded views
Spare part level
ABB spare parts are categorized into two levels, L1 and L2. Always check the part
level before conducting a service work on a spare part.
• L1 spare parts
The L1 parts can be replaced in the field. The maintenance and replacement
instructions given in the related product manuals must be strictly followed.
If there are any problems, contact your local ABB for support.
• L2 spare parts
To replace the L2 parts require specialized training and might need special
tools. Only ABB field service personnel or qualified personnel trained by
ABB can replace L2 parts.
Continues on next page
Product manual, spare parts - CRB 1100 11
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views

1.1 Spare parts - electrical parts
1.1.1 Manipulator cable harness
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L2XXLower cable harness (CP/CS and air hose, with
Ethernet)
3HAC075523-001A
L2XUpper cable harness (CP/CS and air hose, with
Ethernet)
3HAC060419-003B
L2XExtension upper cable harness (CP/CS and air
hose, with Ethernet)
3HAC060416-003C
L2XXLamp unit cover3HAC075972-001D
L2XXMulti-color lamp unit (14 mm)3HAC076495-001E
L2XXProcess hub with lamp unit (CP/CS and air hose,
with Ethernet)
3HAC077335-001F
Spare part illustration
Lower cable harness
Bottom connector interfaceRear connector interface
xx1800003511
xx1800003490
A
Continues on next page
12 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.1 Manipulator cable harness

Upper cable harness
C: CRB 1100-4/0.58B: CRB 1100-4/0.475
xx1800003489
xx1800003513
Process hub and lamp unit
xx2000002203
Product manual, spare parts - CRB 1100 13
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.1 Manipulator cable harness
Continued

1.1.2 Cables and connector kits
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L1XXM12 CPCS Male straight connector kits3HAC066098-001-
L1XXM12 CPCS Male angled connector kits3HAC066099-001-
L1XXM12 Ethernet Cat5e Male straight connector kits3HAC067413-001-
L1XXM12 Ethernet Cat5e Male angled connector kits3HAC067414-001-
L1XXPower cable 3 m3HAC061139-001-
L1XXPower cable 7 m3HAC061139-002-
L1XXPower cable 15 m3HAC061139-003-
L1XXSignal cable, shielded: 3 m3HAC067446-001-
L1XXSignal cable, shielded: 7 m3HAC067446-002-
L1XXSignal cable, shielded: 15 m3HAC067446-003-
L1XX3 m, with lamp unit cabling3HAC078069-001-
L1XX7 m, with lamp unit cabling3HAC078069-002-
L1XX15 m, with lamp unit cabling3HAC078069-003-
L1XXCabling M8-M12, 500 mm (for lead-through device)3HAC077018-001-
L1XXEthernet cable M12- RJ45, 7m (for lead-through
device)
3HAC077020-001-
14 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.2 Cables and connector kits

1.1.3 SMB unit
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L1XXSMB cover3HAC069060-001A
L2XXSerial measurement unit3HAC063968-001B
L2XXBattery pack3HAC044075-001C
Spare part illustration
xx2000002186
Product manual, spare parts - CRB 1100 15
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.3 SMB unit

1.2 Spare parts - base
1.2.1 Base
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L2XXBase3HAC069048-001A
Spare part illustration
xx1800003493
16 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.1 Base

1.2.2 Base parts
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L1XXBase bottom cover3HAC060463-001A
Standard configuration, used for robots with rear
connector interface.
L1XXBase rear cover3HAC070312-001B
Used for robots with bottom connector interface.
L2XXBase adapter3HAC070313-001C
Used for robots with bottom connector interface.
Spare part illustration
xx2000002187
Continues on next page
Product manual, spare parts - CRB 1100 17
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.2 Base parts

xx2000002193
18 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.2 Base parts
Continued

1.3 Spare parts - swing
1.3.1 Swing
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L2XXSwing3HAC069050-001A
Spare part illustration
xx1800003495
Product manual, spare parts - CRB 1100 19
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.3.1 Swing

1.3.2 Swing parts
Spare part list
Spare part
level
-4/0.58-4/0.475DescriptionSpare part number
L1XXSwing cover3HAC069051-001A
L1XXSwing support cover3HAC069052-001B
L2XXSwing support3HAC069039-001C
L2XXMechanical stop, axis 13HAC061947-001D
Spare part illustration
xx2000002188
20 Product manual, spare parts - CRB 1100
3HAC078009-001 Revision: A
© Copyright 2021 ABB. All rights reserved.
1 Spare parts and exploded views
1.3.2 Swing parts