ABB RIO600 User manual

Remote I/O
RIO600
Product Guide

Contents
1. Description.....................................................................3
2. Design............................................................................3
3. Configuration examples..................................................4
4. Self-supervision..............................................................5
5. Communication..............................................................5
6. Indication LEDs..............................................................5
7. Technical data................................................................6
8. Connection and terminal diagram.................................12
9. Dimensions and mounting............................................13
10. Assembly diagram.......................................................17
11. Ordering data..............................................................17
12. Tools...........................................................................17
13. Document revision history...........................................19
Disclaimer
The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any
errors that may appear in this document.
© Copyright 2011 ABB.
All rights reserved.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
2 ABB

1. Description
RIO600 is designed to expand the digital I/O of
ABB’s Relion® series IEDs and to provide I/O for
the station automation device COM600 using the
IEC 61850 communication. RIO600 allows
maximum I/O flexibility and provides a seamless
IEC 61850 connectivity between the substation
binary input and output signals with IEDs ensuring
improved functionality and performance.
RIO600 helps in simplifying and decreasing the
wiring inside the substation. The fully hardwired
traditional medium voltage switchgear /
substation control and protection system contains
a centralized rack room approach resulting in
extensive I/O wiring, connecting devices for
signalling between the switchgear base and
signalling to and from the external systems for
example, to the RTU or other higher level
automation systems.
RIO600 provides an additional I/O within the
switchgear itself, by using the Ethernet-based IEC
61850 horizontal GOOSE communication. The
signals can be transmitted within the switchgear
and to the higher level automation systems.
Similarly, signals from the upper level automation
systems can be executed through RIO600
connected to numerical IEDs.
2. Design
RIO600 is built on the industrial hardware
platform which provides the same reliability,
performance, and real-time functionality as ABB
protection IEDs, withstanding extreme
temperatures, electromagnetic interference and
stringent industry standards.
IEC 61850-8-1
IEC 60870-5-104
ABB
MicroSCADA
RET615 RET615 RIO600 REF630
IEC 61850-8-1
COM600
Web HMI
COM600
Web HMI
PCM600
Ethernet switch
COM600
RIO600 RED615 RED615
RIO600
RIO600 REF615
COM600
Binary signal
transfer
PCM600
Ethernet switch
Line differential
communication
GUID-F03EF024-C321-473D-B753-D7D490D99282 V1 EN
Figure 1. Connection overview of RIO600
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0 Issued: 2011-12-23
Revision: A
ABB 3

RIO600 has modular architecture with specific
functionality like inputs and outputs that are built
on the modules. RIO600modules can be stacked
on standard DIN rail to achieve the desired
configuration.
RIO600 consists of four module types.
• PSM_H - Power Supply Module
• LECM - Communication Module
• DIM8_H - Binary input module - 8 channels
• DOM - Binary output module - 4 channels
Two power supplies can be used for redundancy
purposes if there are less than 20 channels in
RIO600.
3. Configuration examples
RIO600 can be configured to operate a maximum
of 20 binary input/output signals using one power
supply module and up to 40 binary input/output
signals using two power supply modules.
The user-specific configuration can be adapted as
per application requirements by combining
different modules.
PSM_H
Ready
DIM8_H
RIO600
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
LECM
Ready
IRF
Rx/Tx
10M/100M
DOM
Ready
IRF
DO1
DO2
DO3
DO4
RIO600 conguration : 12 channels with 8 DI + 4 DO ( 1 * DIM8_H + 1 * DOM )
PSM_H
Ready


RIO600

LECM
Ready
IRF
Rx/Tx
10M/100M

DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
PSM_H
Ready


RIO600 conguration : 40 channels with 40 DI ( 5 * DIM8_H )
GUID-89A9F7DF-FB82-4E8D-B449-7C0BB51C1DCA V1 EN
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
4 ABB

PSM_H
Ready


RIO600

LECM
Ready
IRF
Rx/Tx
10M/100M

DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
PSM_H
Ready


RIO600

LECM
Ready
IRF
Rx/Tx
10M/100M

DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DIM8_H
Ready
IRF
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
DOM
Ready
IRF
DO1
DO2
DO3
DO4
PSM_H
Ready


RIO600 conguration : 40 channels with 40 DO ( 10*DOM )
PSM_H
Ready


RIO600 conguration : 40 channels with 24 DI + 16 DO ( 3*DIM8_H + 4*DOM )
GUID-FBC8542C-1954-4F29-BE46-34997C36F721 V1 EN
Figure 2. RIO600 remote I/O unit configuration examples
4. Self-supervision
RIO600 has built-in self-supervision feature which
continuously monitors the state of the RIO600
hardware and the operation of the software. Any
fault or malfunction detected is used for alerting
the operator. The dedicated LED is provided to
indicate the failure. RIO600 self-supervision status
is also distributed to the IEC 61850 station bus as
one data entry in the published GOOSE frame.
One of the output contact of DO module can also
be configured to indicate the status of RIO600.
5. Communication
RIO600 supports the horizontal GOOSE
communication of the IEC 61850 substation
automation standard.
RIO600 is designed to send and receive binary
signals to or from the ABB Relion® series IEDs
and the station automation device COM600 using
the IEC 61850-8-1 GOOSE (Generic Object
Oriented Substation Event) profile.
RIO600 communication module includes a
galvanic Ethernet RJ-45 port for IEC 61850
GOOSE communication. The used cable type
must be at least Shielded Twisted Pair (STP)
CAT5e.
Using the same Ethernet port, RIO600 can be
connected in parallel to PCM600 and a Web
browser over the same communication bus.
6. Indication LEDs
RIO600 is equipped with different indication LEDs
available on different modules.
• Ready LED on all modules
• Status indication LED for each binary input and
output
• Communication diagnostic LED on the
communication module
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 5

7. Technical data
Table 1. Dimensions of the power supply module (PSM_H)
Description Value
Width 51.0 mm
Height 145.5 mm
Depth 99.0 mm
Weight 235.0 g
Table 2. Dimensions of the communication module (LECM)
Description Value
Width 32.5 mm
Height 145.5 mm
Depth 81.0 mm
Weight 123.0 g
Table 3. Dimensions of the digital input module (DIM8_H)
Description Value
Width 51.0 mm
Height 145.5 mm
Depth 99.0 mm
Weight 206.0 g
Table 4. Dimensions of the digital output module (DOM)
Description Value
Width 32.5 mm
Height 145.5 mm
Depth 99.0 mm
Weight 163.0 g
Table 5. Dimensions of the end clamp (EW 35, Weidmuller)
Description Value
Width 8.5 mm (To be fixed on ends of assembled modules)
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
6 ABB

Table 6. Power supply
Description Value
Uaux nominal 100, 110, 120, 220, 240 V AC, 50 and 60 Hz
110, 125, 220, 250 V DC
Uaux variation 85...264 V AC
88...300 V DC
Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)
Maximum interruption time in the
auxiliary DC without resetting the RIO
modules
100 ms at Uaux nominal
Burden on auxiliary voltage supply at 240V AC
Module configuration Condition Consumption in VA
PSM_H + LECM + DIM8_H No DI activated 15.41
All DI activated at 90V DC 15.52
PSM_H + LECM + DOM No DO activated 15.52
All DO activated 16.23
PSM_H + LECM + DOM (5) All DO activated 23.00
PSM_H(2) + LECM + DOM(10) No DO activated 35.65
All 40 DO activated 43.24
Load sharing with other PSM in case
of two power supply used
Equal
Table 7. Binary inputs (Digital input module DIM8_H)
Description Value
Operating range ±20% of the rated voltage
Rated voltage 110...250 V DC
Current drain 1.8...2.6 mA
Power consumption/input channel 200...750 mW
Threshold voltage 78 V DC
Reaction time 0.3 ms + 1 ms...4.0 s filtering time
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 7

Table 8. Signal outputs (Digital output module DOM)
Description Value
Rated voltage 250V AC/DC
Continuous contact carry 5A
Make and carry for 3.0 s 10A
Make and carry for 0.5 s 15A
Breaking capacity when the control-circuit time constant L/
R < 40 ms, at 48/110/220V DC
1A / 0.25A / 0.15A
Table 9. Communication interface (Communication module LECM)
Cable Data transfer
Shielded twisted pait cable, at minimum CAT5e with
RJ-45 connector
10/100 MBits/s
Table 10. Degree of protection by enclosure
Description value
Degree of protection IP20
Table 11. Environmental conditions
Description Value
Operating temperature range -40...+70ºC
Relative humidity < 93%
Atmospheric pressure 86...106 kPa
Altitude up to 2000 m
Transport and storage temperature range -40...+85ºC
Table 12. Environmental tests
Description Type test value Reference
Dry heat test • 96 h at +70ºC IEC 60068-2-2
Dry cold test • 96 h at -40ºC IEC 60068-2-1
Damp heat test, cyclic • 6 cycles at +25...55ºC, humidity >
93%
IEC 60068-2-30
Storage test • 96 h at +85ºC
• 96 h at -40ºC
IEC 60068-2-48
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
8 ABB

Table 13. Electromagnetic compatibility and immunity tests
Description Type test value Reference
Electrostatic discharge IEC 61000-4-2, Level 3 and IEC
60255-22-2
• Contact discharge 6 kV
• Air discharge 8 kV
Radio-frequency electromagnetic
field (amplitude modulated)
10 V/m (rms)
f= 80 - 1000 MHz
IEC 61000-4-3, Level 3 and IEC
60255-22-3
Radio-frequency electromagnetic
field from digital radio telephones
(pulse modulated)
10 V/m (rms)
f = 900 MHz
IEC 61000-4-3, Level 3 and IEC
60255-22-3
Power-frequency (50 Hz) magnetic
field
IEC 61000-4-8, Level 5
• Continuous 100 A(rms)/m
• 1 second 1000 A(rms)/m
Pulse magnetic field 1000A/m; 1.2/50 (8/20) μs Tr/Th; 5
pulses positive/negative; 10 s (time
interval)
IEC 61000-4-9, Level 5
Conducted disturbance induced by
radio frequency fields, Amplitude
modulated
0.15 – 80 MHz - 10 V (unmod., rms);
80% AM (1 kHz); 150 Ohms source
impedance; 27 and 68 MHz (spot
frequencies); 10 V (unmod., rms);
80% AM (1 kHz); 150 Ohms source
impedance
IEC 61000-4-6, Level 3 and IEC
60255-22-6
Fast low energy transient (EFT)
(including functional earth port)
5/50 ns Tr/Th; 2.5 kHz repetition
frequency; 4 kV (peak) for power
supply and input/output ports; 2 kV
(peak) for communication port
IEC 61000-4-4, Level 4 and IEC
60255-22-4
Damped oscillatory waves (HFD) 1
MHz burst
1MHz frequency; 75ns Tr; 400 Hz
repetition frequency; 200 Ohms
source impedance; power supply and
Input/output ports :- Differential
mode : 1 kV (peak); Common mode :
2.5 kV (peak); For communication
port :- differential mode : not
applicable ; common mode : 1 kV
(peak)
IEC 61000-4-12, Level 3 and IEC
60255-22-1
Slow high energy transient
(surge1.2/50 us voltage pulse)
Auxiliary power supply and input/
output ports - ± 4 kVp (L-Gnd) ± 2
kVp (L-L); Communication port - ± 2
kVp (L-Gnd) while no L-L test is
applicable.; 1.2/50 μs Tr/Th (open
circuit); 8/20 μs Tr/Th (short circuit)
IEC61000-4-5, Level 4 and IEC
60255-22-5
Voltage interruption 100% reduction; 2, 5, 10, 20, 50,
100, 200 ms
IEC 60255-11
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 9

Table 13. Electromagnetic compatibility and immunity tests, continued
Description Type test value Reference
Voltage dips, short interruptions and
voltage variation immunity tests (AC
50 Hz and 60 Hz)
30 % reduction for 1 period
60% reduction for 50 periods
100% reduction for 5 periods
100% reduction for 50 periods
IEC 61000-4-11 and IEC 61000-6-5,
level 5
Voltage drop, supply Interruption and
voltage variations on d.c. input power
port (immunity tests)
30% reduction for 0.1 s
60% reduction for 0.1 s
100% reduction for 0.05 s
IEC 61000-4-29 and IEC 61000-6-5
Ripple voltage 10 % Un, 50 and 60 Hz (frequencies
of ripple)
IEC 61000-4-17 and IEC 61000-6-5
Power frequency voltage 50 Hz and
60 Hz
For Input/output port :- Differential
mode ;- 150 V r.m.s., 100 Ω coupling
resistor, 0.1μF coupling capacitor ;
Common mode;- 300V r.m.s., 220Ω
coupling resistor, 0,47 μF coupling
capacitor
IEC 61000-4-16 and IEC 60255-22-7
Emission tests IEC 60255-25
• Radiated
30...230 MHz < 40 dB (μV/m) quasi peak,
measured at 10 m distance
230...1000 MHz < 47 dB (μV/m) quasi peak,
measured at 10 m distance
• Conducted
0.15...0.50 MHz < 79 dB (μV) quasi peak
< 66 dB (μV) average
0.5...30 MHz < 73 dB (μV) quasi peak
< 60 dB (μV) average
Table 14. Insulation tests
Description Type test value Reference
Dielectric tests
Test voltage 2 kV, 50 Hz, 1 min
500V, 50 Hz, 1 min, communication
IEC 60255-5 and IEC 60255-27
Impulse voltage tests
Test voltage 5 kV, 1.2/50 μs, 0.5 J,
1 kV, 1.2/50 μs, 0.5 J, communication
IEC 60255-5 and IEC 60255-27
Insulation resistance measurement
Insulation resistance >100 MΩ, 500 V DC
IEC 60255-5 and IEC 60255-27
Earth leaking current test < 3.5 mA AC
10 mA DC
IEC 60255-27
Mechanical durability of plug-in relays 200 withdrawals and insertions under
deenergized conditions
IEC 60255-6
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
10 ABB

Table 15. Mechanical tests
Description Reference Requirement
Vibration tests (sinusoidal) IEC 60255-21-1 Class 2
Vibration response test: - f = 10…150
Hz - ± 0.075 mm/1.0 g - 1 sweep
cycle in each axis Vibration
endurance test:- f = 10…150 Hz - 2.0
g - 20 sweep cycles in each axis
Shock and bump test IEC 60255-21-2 Class 2
Shock response test:- peak
acceleration 10 g - duration of the
pulse 11 ms - number of pulses in
each direction: 3 .
Shock withstand test: - peak
acceleration 30 g - duration of the
pulse 11 ms - number of pulses in
each dir3 Bump test:- peak
acceleration 20 g - duration of the
pulse 16 ms - number of pulses in
each direction: 1000
Table 16. Contact tests
Description Type test value Reference
Make and carry Signalling contacts:
5 A, continuous; 8 A for 3 s; 10 A for
0.5 s
IEC 60255-23 and IEC 60255-27
Breaking capacity for d.c., L/R ≤ 40 ms Signalling contacts:
48 V, 1 A; 110 V, 0.25 A; 220 V, 0.15
A
IEC 60255-23 and IEC 60255-27
Mechanical durability 10000 operations IEC 60255-6
Table 17. EMC compliance
Description Reference
EMC directive 2004/108/IEC
Standard EN 50263 (2000)
EN 60255-26 (2007)
Table 18. RoHS compliance
Description
Complies with RoHS directive 2002/95/EC
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 11

8. Connection and terminal diagram
Uaux
X1
1 ( PE )
2 ( NC )
3 ( N/- )
4 ( L/+ )
5 ( NC )
5 ( PE )
PSM_H DIM8_H
DI 1
DI 2
DI 3
DI 4
1 ( 0V + )
2 ( DI1 )
3 ( DI2 )
4 ( DI3 )
5 ( DI4 )
6 ( 0V + )
X1
DI 5
DI 6
DI 7
DI 8
1 ( 0V + )
2 ( DI5 )
3 ( DI6 )
4 ( DI7 )
5 ( DI8 )
6 ( 0V + )
X2
X1
DO 1
DO 2
DO 3
DO 4
1 ( COM )
2 ( DO1 )
3 ( DO2 )
4 ( DO3 )
5 ( DO4 )
6 ( COM )
DOM
GUID-6E6D23B5-5AB7-4BE8-891D-44685DA9769E V1 EN
Figure 3. Connection and terminal diagram of RIO600 modules
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
12 ABB

9. Dimensions and mounting
ABD
E
F
C
GUID-907D3C00-52C3-464F-B37E-044C89D1C344 V1 EN
Figure 4. Dimension and mounting details of RIO600 Power supply module PSM_H
A46 mm
B 4.5 mm
C 51mm
D 99 mm
E 81 mm
F 145.5 mm
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 13

GUID-B5C4052E-7782-4E23-9A45-0706B1EF3E51 V1 EN
Figure 5. Dimension and mounting details of RIO600 Digital Input module DIM8_H
A46 mm
B 4.5 mm
C 51 mm
D 99 mm
E 81 mm
F 145.5 mm
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
14 ABB

A B D
F
E
C
GUID-3C54DC2F-92F6-4B6C-A457-2F1F0403D871 V1 EN
Figure 6. Dimension and mounting details of RIO600 Digital Output module DOM
A27.5 mm
B 4.5 mm
C 32.5 mm
D 99 mm
E 81 mm
F 145.5 mm
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 15

BA
D
E
C
GUID-7770857A-8B26-4B64-95E4-5ADDB579D4C8 V1 EN
Figure 7. Dimension and mounting details of RIO600 Communication module LECM
A27.5 mm
B 4.5 mm
C 32.5 mm
D 81 mm
E 145.5 mm
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
16 ABB

10. Assembly diagram

2
3456
7
11
2
GUID-57402DEF-96C5-4555-9254-BD644C9D5B40 V1 EN
Figure 8. Assembly drawings of RIO600 modules
1 Rubber cap
2 End clamp
3 PSM module
4 LECM module
5 Digital Input module
6 Digital Ouptput module
7 DIN Rail
The total length of the assembly can be
calculated by adding together length of all
modules.
The length of the end clamp depends on the
selected part. This mounting uses the Weidmuller
part EW 35 which is 8.5 mm wide.
11. Ordering data
Table 19. RIO600 module ordering details
Item Order number
Digital input module with 8 inputs MOD600ADIM8H
Digital output module with 4 outputs MOD600ADOM4R
Power supply module MOD600APSMH07
Communication module with RJ-45 port MOD600ALECMIR
12. Tools
The present status information of RIO600 can be
viewed from the Web-browser based user
interface (Web HMI) and the parameter setting
values can be viewed or changed from the
PCM600 tool in combination with the RIO600-
specific connectivity package.
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 17

The Protection and Control IED Manager PCM600
is available in three different variants, that is
PCM600, PCM600 Engineering and PCM600
Engineering Pro. PCM600 Engineering Pro with
the RIO600 connectivity package is used for
configuring RIO600 in offline or online mode to
connect to the other IEDs in IEC 61850 station
bus. When the Web-browser based user interface
is used, RIO600 can be accessed remotely using
a Web browser (IE 7.0 or later).
The RIO600 connectivity package is a collection
of software and specific device information, which
enable system products and tools to connect and
interact with RIO600. The connectivity packages
reduce the risk of errors in system integration,
minimizing device configuration and set-up times.
Table 20. Tools
Configuration and setting tools Version
PCM600 2.3 or later
Web-browser based user interface IE 7.0 or later
RIO600 Connectivity Package 1.0 or later
GUID-1857CDEE-7790-47E7-ABDA-720D2A80DFF6 V1 EN
Figure 9. General view of RIO600 WHMI
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
18 ABB

13. Document revision history
Document revision/date Product version History
A/2011-12-23 1.0 First release
Remote I/O 1MRS757487 A
RIO600
Product version: 1.0
ABB 19

20