ABB SAM600 Series Installation and operation manual

Grid Automation Products
SAM600 Process Bus I/O System
Engineering Manual

Document ID: 1MRK 511 431-UEN
Issued: June 2016
Revision: -
Product version: 1.1
© Copyright 2016 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license
and may be used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and SAM600 are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Open Source License Acknowledgements
This product incorporates open source software components covered by the terms
of third party copyright notices and license agreements. For more information,
refer to 1MRK 511 428-BEN SAM600 Product Guide.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure
and /or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole
responsibility of the person or entity applying the equipment, and those so
responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC directive 2014/30/EU) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2014/35/EU). This conformity is the result of tests conducted by ABB in
accordance with the product standard EN 60255-26 for the EMC directive, and
with the product standard EN 60255-27 for the low voltage directive. The product
is designed in accordance with the international standards of the IEC 60255 series.

Safety information
Observe the following safety instructions when using the product.
Before first usage, read the product documentation in order to
ensure safe and reliable operation of SAM600 products.
Dangerous voltages can occur on the connectors, even though
auxiliary voltages are disconnected.
Each SAM600 product must be safely connected to ground using
the ground strap.
Only a competent electrician is allowed to carry out the electrical
installation.
Always follow national and local electrical safety regulations.
Non-observance of the safety information can result in death,
personal injury or substantial property damage.
Whenever changes in parameter settings are applied to SAM600
modules, take measures to avoid inadvertent tripping or malfunction
of connected protection and control devices.

Table of contents
SAM600 Process Bus I/O System 1
Engineering Manual
Table of contents
Section 1 Introduction ...................................................................3
1.1 This manual ......................................................................................3
1.2 Intended audience ............................................................................3
1.3 Related documents...........................................................................3
1.4 Document symbols and conventions ................................................4
1.4.1 Symbols..........................................................................................4
1.4.2 Document conventions ...................................................................4
Section 2 Engineering tool set .......................................................5
2.1 Introduction ......................................................................................5
2.2 SAM600 system engineering ............................................................6
2.2.1 SAM600 system configuration with PCM600..................................6
Section 3 Engineering process ......................................................9
3.1 SAM600 engineering process ...........................................................9
Section 4 Setting up a project .....................................................11
4.1 PCM600 projects............................................................................11
4.2 Connectivity packages and modules...............................................11
4.3 Building a plant structure ................................................................12
4.4 Instantiating a SAM600 system.......................................................14
4.4.1 Configuration wizard .....................................................................14
4.5 Inserting an SAM600 system in online mode ..................................15
4.6 Inserting a SAM600 system in offline mode.....................................18
4.6.1 Technical key................................................................................21
4.6.2 SAM600 serial numbers................................................................23
Section 5 SAM600 engineering ...................................................25
5.1 Parameter setting tool.....................................................................25
5.2 SAM600 SV stream and port configuration .....................................27
5.3 Composition upgrade tool ..............................................................32
5.4 Exporting and importing SCL files ...................................................33
5.4.1 Exporting SCL files from PCM600.................................................33
5.4.2 Importing SCL files to PCM600.....................................................35
5.5 Object properties ............................................................................37

Table of contents
SAM600 Process Bus I/O System2
Engineering Manual
5.6 Miscellaneous SAM600 tools ......................................................... 37
5.6.1 Get serial number ........................................................................ 37
5.6.2 Set time ....................................................................................... 37
5.6.3 Simulation mode.......................................................................... 38
5.6.4 Reset to factory default ................................................................ 39
5.6.5 Indicate module ........................................................................... 40
Section 6 Communication with PCM600 and SAM600 system ....41
6.1 Common write ............................................................................... 42
6.2 Common read................................................................................ 44
Section 7 Event viewer tool..........................................................47
Section 8 Glossary ......................................................................49
Appendix A SAM600 parameter settings.........................................51

1MRK 511 431-UEN - Section 1
Introduction
SAM600 Process Bus I/O System 3
Engineering Manual
Introduction
1.1 This manual
The engineering manual contains instructions on how to engineer a SAM600
system using PCM Protection and Control IED manager and various tools within
the tool framework. This manual provides instructions on how to set up a PCM600
project and insert a SAM600 system to the project structure. This manual also
recommends a sequence for the engineering of a SAM600 system.
1.2 Intended audience
The engineering manual addresses system and project engineers involved in the
engineering process of a project, and installation and commissioning personnel,
who use technical data during engineering, installation and commissioning, and in
normal service.
The system engineer or system integrator must have a basic knowledge of
communication in protection and control systems and thorough knowledge of the
specific communication protocol IEC 61850.
1.3 Related documents
The following product documentation is available for the SAM600.
Table 1: SAM600 product documentation
SAM600 Product documentation Document number
SAM600 Product Guide 1MRK 511 428-BEN
SAM600 Engineering Manual 1MRK 511 431-UEN
SAM600 Operation Manual 1MRK 511 429-UEN
SAM600 Cyber Security Deployment Guideline 1MRK 511 430-UEN
SAM600 Accessory List 1MRK 511 432-BEN
SAM600 Safety Leaflet 1KHL511872-UEN
SAM600-TS Wiring Diagram 1KHL511910
SAM600-VT Wiring Diagram 1KHL511911
SAM600-CT Wiring Diagram 1KHL511912

Section 1 1MRK 511 431-UEN -
Introduction
4 SAM600 Process Bus I/O System
Engineering Manual
1.4 Document symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to
understand that under certain operational conditions, operation of damaged
equipment may result in degraded process performance leading to personal injury
or death. It is important that the user fully complies with all warning and
cautionary notices.
1.4.2 Document conventions
A particular convention may not be used in this manual.
Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
HMI menu paths are presented in bold. For example, select Main menu or
Settings.
Parameter names are shown in italics. For example, the function can be
enabled and disabled with the Operation setting.

1MRK 511 431-UEN - Section 2
Engineering tool set
SAM600 Process Bus I/O System 5
Engineering Manual
Engineering tool set
2.1 Introduction
This chapter describes the engineering process as outlined in IEC 61850-6 Edition
2. In general IEC 61850-4 defines three roles for engineering tools, which allows
combining more than one role in a single tool.
System Configuration Tools (SCT) define the dataflow between a SAM600
system and other equipment in an IEC61850 system. Common topics for
several IED and logical associations of functions embedded in the IED which
control and supervise the primary process are configured.
According to IEC 61850-6 Edition 2, SCT handle the following SCL sections:
Substation section including references to logical nodes on SAM600
systems
Communication section including project specific instance addresses
Datasets and control blocks, as allowed by a SAM600 system capabilities
Allocation of data flow and report control block instances to clients, as
allowed by a SAM600 system capabilities
Creating SAM600 system input sections from system engineering without
binding to SAM600 system internal signals
Reorganizing the DataTypeTemplate section to keep the type identifiers
unique and the template section short. The instance information is
unchanged when the templates are expanded in SAM600 system instances
IED Configuration Tools (ICT) handle a specific device configuration and
downloading a respective SAM600 system configuration to the target device.
The configuration generated from an ICT can be imported to a SCT for further
engineering.
The following data model changes are allowed by ICT according to IEC
61850-6 Edition 2:
Addition of logical devices, logical nodes or DATA within logical nodes
Removal of logical devices, logical nodes or DATA, which are not
referenced by clients or bound to the primary system description
(substation section)

Section 2 1MRK 511 431-UEN -
Engineering tool set
6 SAM600 Process Bus I/O System
Engineering Manual
2.2 SAM600 system engineering
The system engineering of the substation automation system in IEC 61850 based
substations is done either using a top-down or a bottom-up approach.
In the top-down engineering process, the system integrator selects the
appropriate library ICD files representing a SAM600 system type and builds
the SCD according to the substation design. In this phase, the substation
configuration includes all SAM600 systems, single-line diagrams, sample
value links between the devices and the event definitions (datasets). The SCD
file is imported to a SAM600 IED configuration tool where a SAM600 systems
are parameterized and configured according to the application or power system
specifications.
In the bottom-up approach, the workflow starts from a SAM600 IED
configuration tool which creates the set of SAM600 systems and exports the
initial IID files to the System Configuration Tool. The IID file contains default
values of single-line diagrams, datasets for event reporting and MSVCB’s for
the communication between server SAM600 systems.
In simple cases, default values meet the customer specifications. In the System
Configuration Tool, the system engineer creates sample value links and
customizes the details of single-line diagrams and datasets as per the
requirements. The SCT exports the SCD file back to a SAM600 IED
configuration tool where then a SAM600 configuration is finalized.
SAM600 supports the bottom-up engineering workflow.
2.2.1 SAM600 system configuration with PCM600
PCM600 is used for various tasks in a SAM600 system engineering process, see
Figure 1.
SAM600 system engineering management
Organizing the bay SAM600 systems in the structure of the substation by
defining voltage levels and bays below the substation. A PCM600 project
can have only one substation.
Configuring or updating the SAM600 modules by using the Configuration
Wizard, see Section 4.4.1 or Composition Upgrade Tool, see Section 5.3.
Configuring the parameters and setting values for a SAM600 system itself
and for the process functionality by using the Parameter Setting Tool. For
more information, see Section 5.1.

1MRK 511 431-UEN - Section 2
Engineering tool set
SAM600 Process Bus I/O System 7
Engineering Manual
Communication Engineering
Sampled Values can be configured with the PCM600 built in SV Stream
and Port Configuration Tool.
Service Engineering
Listing the existing SAM600 system internal events and process events by
using the Event Viewer Tool, see Section 7.
Interact with SAM600 system via commands, see Section 5.6.
Figure 1: Organization of PCM600 in different management tasks
SAM600-specific functionalities like Indicate Modules, Get Serial Number, Set
Simulation Mode and Reset to Factory Default are available to support the
engineering, commissioning and operational phase of the project.
Once the engineering of a SAM600 system is done, the results are written to a
SAM600 system. Conversely, engineering information can be uploaded from a
SAM600 system for various purposes.
The connection between the physical SAM600 system and PCM600 is established
via USB link.
Project Configuration PST
SV Configuration
EVT
PCM 600
Communication Management
IED Engineering Management
Service Management

8

1MRK 511 431-UEN - Section 3
Engineering process
SAM600 Process Bus I/O System 9
Engineering Manual
Engineering process
3.1 SAM600 engineering process
The recommended sequences for a SAM600 engineering process is shown in the
following workflow, see Figure 2. Those workflow steps are described in various
sections throughout this document.
Figure 2: SAM600 system engineering workflow
Start
Create Project
Configuration
Wizard
PST
End
Configure SAM600 IED by
selecting Hardware Modules
and selecting the ports for
SAM600 System Bus
Parametrization
Sampled value and
port configuration
Write
SV Stream and
Port Configuration
Write to SAM600
IED

10

1MRK 511 431-UEN - Section 4
Setting up a project
SAM600 Process Bus I/O System 11
Engineering Manual
Setting up a project
4.1 PCM600 projects
A typical project in PCM600 contains a plant structure including one or several
SAM600 system objects, where each SAM600 system object contains the
engineering data created or modified using different PCM600 tools.
Several projects can be created and managed by PCM600, whereas only one
project can be active at a time. Several types of SAM600 systems can be managed
in one PCM600 project.
4.2 Connectivity packages and modules
A Connectivity Package contains the complete description of a SAM600 system
data signals, parameters and protocol addresses for a certain SAM600 system type.
The SAM600 system module contains the specific SAM600 system version type
data and communication interface description.
Install PCM600 before installing the Connectivity Packages. After
installing Connectivity Packages, install the required SAM600
system modules.
PCM600 version 2.7 Hot Fix 2 or newer must be used with
SAM600 version 1.10.
In the PCM600 Update Manager, the Connectivity Package, SAM600 system
module and product documentation are available.
Windows User Account Settings need to be set to the lowest level
before installing a SAM600 Connectivity Package.
The following procedure is recommended for installing Connectivity Packages and
SAM600 system modules.
Close PCM600 before running a SAM600 system Connectivity Package
installation
Install a SAM600 system series Connectivity Package base
Select and install the required SAM600 system modules
Install the documentation

Section 4 1MRK 511 431-UEN -
Setting up a project
12 SAM600 Process Bus I/O System
Engineering Manual
4.3 Building a plant structure
A plant structure is used to identify each SAM600 system in its location within the
substation organization. It is a geographical image of the substation and the bays
within the substation. The organization structure for a SAM600 systems may differ
from the structure of the primary equipment in the substation. In PCM600 it is
possible to set up five levels of hierarchical structure for a SAM600 system
identification, see Figure 3.
Figure 3: PCM600: Plant Structure
The different plant structure levels are available for the selected project. Several
SAM600 systems are possible within a bay, for example one control SAM600
system and two protection SAM600 systems.
Table 2: Plant Structure levels
Level
Description
Project
Project name
Substation
Name of the substation
Voltage Level
Grid type or part in the substation to which a SAM600
system belongs to
Bay
Bay within the voltage level
SAM600 system
Selection of a SAM600 system used in the bay