ABB VSN800 User manual

Solar monitoring
Product Manual
VSN800 Weather Station

P/N VSN800-12 and P/N VSN800-14
Effective: 5/21/2014 Rev. AA
Copyright © 2014 ABB All Rights Reserved.
VSN800 Weather Station
This manual covers the details for installing the VSN800 Weather Station hardware to sense
environmental variables. Through the VSN800 Weather Station, the Aurora Vision Plant
Management Platform can collect and analyze environmental data for comparison to predicted
environmental data and actual inverter/solar panel output.
The RS485 port of the VSN800 Weather Station is attached via low-voltage wires to the
monitoring or management system and communicates information to the management system
using the Modbus protocol. The weather station is powered via 24VDC power, which is
typically available from the data collection hardware ofthe management system.
Once the hardware is installed, you will need to login to the management system website to
verifythe Internet is connected properlyand verify that the datain being received.
The VSN800 Weather Station is SunSpec compliant and uses a 2-wire half duplex serial port
for Modbus communication to a host. Contact ABB if you need to modify or program the unit or
change the Modbus address.
VSN800 series installation overview
VSN800-14
Pyranometer
Ambient
Temperature Sensor
Connector
Case
PV Panel
Temperature Sensor
Second Pyranometer
(For Solar Panel
Plane)
Vane for Wind
Speed and Direction
Mounting
Mast

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VSN800-12
Installation steps
1Select Location for the VSN800
2Make Connections to 24VDC Power
3Make Connections to Management System through RS485
4Install PV Panel Temperature Sensor;
For the VSN800-14 Model, Install Secondary Pyranometer
5Complete Mounting of the VSN800
6Verify and validate the Installation via the Management System
Equipment and supplies
We supply:
You supply:
VSN800 Weather Station, which includes:
Pyranometer
Ambient Temperature Sensor
External PV Panel Temperature Sensor
External Second Pyranometer (VSN800-14 Model Only)
Wind Speed and Wind Direction Sensor (VSN800-14 Model Only)
Mounting Hardware
Tripod or pole mount base
Guy wire kit, if necessary
24VDC Power
Twisted Pair Wires
Site selection and mounting
Weather station location
The ideal site is level and well away from obstructions such as buildings, tress, and steep
slopes. The weather station is typically pole or tripod mounted.
Pyranometer
Mounting Mast
Connector Case
PV Panel
Temperature
Sensor
Ambient
Temperature Sensor

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Take into account the needs for all attached sensors to determine the optimal mounting
location. Ambient air temperature and irradiance measurements can be affected by
obstructions, local topography, and surface type. Each site is different and presents unique
challenges. By far themost important consideration isobstruction.
•Objects that are 10 degrees ormore above the horizontal plane must not block irradiance.
•Ambient air temperature measurement should be placed away from any dark, heat-absorbing
surface (asphalt, dark-colored surfaces) and should be no closer than 4 times the obstruction’s
height.
A simple way to think of obstruction is the rule of 10. If the obstruction is at a distance
of at least 10 times its height above the weather station, you’re good.
Towers can be used to raise the weather station above low-lying obstructions.
Weather station mounting requirements
Mount the support mast securely to a support structure. Mounting equipment is sold as an
accessory. The mast may also be attached toa support structure using U-Bolts. Do not tighten
the supportstructure to the unit, as directional orientation willbe required.
Rotate the assembled unit until the electronics enclosure faces TRUE SOUTH or TRUE
NORTH if you are in the northern or southern hemisphere, respectively. Secure the support
mast to the assembly. Lining up the two holes in each mast prevents rotation. At this point the
entire unit should be secured to thesupportstructure.
It is crucial that the device be oriented as precisely as possible. For the VSN800-14 version,
the wind direction measurement is directly related to this positioning.
Regardless of how you mount the system, the bottom of the electronic enclosure should not
extend more than 12”or less than 7” abovethe supportof the mounting tube.
Other Mounting Considerations
The exact method of mounting the weather station is left to the installer. However, there are
some guidelines and recommendations to consider.
•The environmental unit is designed to withstand very harsh weather conditions. Refer to the
data for individual sensors for the ranges at which measurements remain accurate.
•The environmental unit weighs approximately 7 lbs. Pole mounts in the ground or attached to
structures that support up to 50 lbs. are recommended.

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•For ground tripod mounts, the ground should be as level as possible.
•For roof mounts, avoid locating the station near any heat sources such as chimneys or vents.
Do not install on an existing mast unless you know the mast can take the additional weight of
the weather station. When roof-mounting the sensor assembly, the unit should be mounted
toward an edge of the roof preferably on the prevailing wind side of the building and should be
at least 2-1/2 feet above the roofline.
•The weather station unit should be mounted at least 5 feet off the ground. Surrounding terrain
and structures may dictate a much higher mount.
•If the weather station is mounted more than 10 feet off the ground, guy wires should be used
to secure the mount. Guy wireattachments must not interfere with instruments.
•Wall-mounting, pole-mounting, or tripodkits are available. Contact your ABB distributor.
•Test the system at ground level and make sure it operates properly prior to final mounting.
Sensor mounting requirements
Global Irradiance
The pyranometer is attached to the sensor assembly and is oriented to measure global
irradiance. To accurately measure this quantity the sensor must be level, orientated either
TRUE SOUTH or TRUE NORTH if you are in the northern or southern hemisphere,
respectively, and objects above 10°above thehorizontalplane must not blockthe sensor.
Be sure to remove the protective green cap from all pyranometers so they can measure
insolation.
Plane-of-Array Irradiance (VSN800-14 Model Only)
The plane-of array pyranometer is mounted on the side of the solar array. The sensor should
be at the same zenith and azimuth angle as solar array to correctly measure the plane-of-array
irradiance.
Anemometer (VSN800-14 Model Only)
The anemometer is directly attached to the top of the sensor assembly. For correct wind
direction operation the VSN800-14 must be oriented correctly.
By default the weather station is configured for operation in the Northern hemisphere. This
requires that the irradiance sensor faces due south. If the weather station is going to be used
in the Southern hemisphere it must be mounted with the irradiance sensor facing north. In
addition, the hemisphere jumper inside the VSN800-14 must be changed from Northern to
Southern.
PV Temperature Sensor
This sensor is designed to attach directly to any solar panel.
When placed on the center back side of the panel, it accurately
measures the temperature of the panel.
Prior to installation of the PV temperature sensor onto the PV
panel, the installation area of the panel back should be
thoroughly cleaned. This cleaning will ensure a good bond
between sensor and panel and allow for accurate panel
temperature readings.
After cleaning, peel off the protective adhesive tape on the
temperature sensor and stick it onto the back of the panel.
Firmly press the sensor into place. Refer to the picture on the
right. The cable should be secured within 8 inches of thetemperature-sensing element.

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Run the cable back to the weather station unit and connect to the PV temperature sensor
terminals.
If the cable length is insufficient for the installation, additional
cable can be added to the existing cable. If this is done, an
accuracy derating factor must be added to the overall
temperature accuracy of this sensor. For every 100ft of cable
added, an accuracy derating factor of -0.125°C must be
taken into account.
Cabling requirements to management system
The maximum cable distance between weather station and the SunSpec-compliant
management system is 1000 m (3000 ft.).
High-voltage areas of power plants are “electrically noisy” environments so shielded cable is
advised for connection from the weather station to RS485. If outdoor exposure or proximity to
a noise source is a concern, Beldon1120A or equivalent cabling should be used.
Cables to external sensors are supplied with the sensor.
Wiring instructions for the VSN800 series
Supply 24VDC Power
1. Run wire from the 24VDC power source to the weather station.
2. Find the back of the connection case on the weather station. Unscrew the four
retaining screws at the cornerswith a Philips screwdriver. See the figure below.
Weather Station Connection Case (Back View)
Four Screws to Remove
Front Cover

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3. Flip the unit over and remove the cover. Find the 24VDC power connectors on the
electronics board in the case. Connect power to the 3-pin screw terminal inside the
connection case.
The power supply is nominally rated for 24VDC but can accept a voltage in the range
of 10 to 30VDC. The inputs are reverse polarity, surge, over-voltage, and over-current
protected. Thepower supply is not isolated.
Power Supply Terminals
Earth Gnd: Earth or Chassis Ground
Gnd: Negative Supply Voltage
24VDC Positive Supply Voltage
VSN800-14 VSN800-12
Weather Station Electronics Board
4. Leave the case open to install the other wiresas described in the next section.
Southern hemisphere adjustment
For the VSN800-14 model, if you are in the southern hemisphere, the jumper at J11 must be
set to Southern. If you are in the northern hemisphere, no adjustment is required. J11 is
located in upper left section of the circuit board.
Connect to themonitoring or management system
The Modbus (RS485) connection is same as with any other RS485 device connected to a
SunSpec-compliant management system. Refer to your management system documentation
of any unique installation requirements.
1. String cable between the weather station and the management system to complete
the physical connection. The connection to the management system can be as a
single RS485 device or as part of a daisy chain of RS485 devices. Cable is not
supplied with the unit.Use twisted pair wire for connections.
2. Wiring connections are made using the 3-pin screw terminal inside the connection
case. See the figure below.
24VDC Connectors:
Earth GND
GND
24VDC Power

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3. The RS485 line must be terminated with a 120-ohm resistor. If the device is the only
device in the chain or at the end of the chain, you must set the jumper (J8) to
terminate the RS485 line. The factory setting for RS485line termination isOFF.
4. Placement can be other thanthe end of the chain if the RS485 termination is disabled.
To locate the device in the middle of a daisy chain, set the jumper at location J8
between the pins Common and Off to disable RS485 termination.
VSN800-14 VSN800-12
Weather StationElectronics Board, Jumper for RS485 Termination
The default address of the weather station is 60. Contact Customer Support if it is required to
change the address. You cannot have two weather stations in the same RS 485 chain unless
the address of one of theweather stations is changed.
RS485 Terminals
Terminal Label
RS485 Signal
RS485 A (-)
Negative RS485
RS485 B (+)
Positive RS485
GND:
Signal Ground
RS-485 Shield
Shield Ground
SunSpec and Modbus Communication Settings
Variable
Value
Default Modbus ID
60
Jumper J8:
Jumper Common to On:
RS485 Termination
Jumper Common to Off:
No RS485 Termination
RS485 Connectors:
RS-485 A (-)
RS-485 B (+)
RS-485 GND
RS-485 Shield

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SunSpec register map
Start End #Name Type Units
Scale
Factor Constants Description
0001 0002 2 C_SunSpec_ID uint32 N/A N/A "SunS" Well-
known value. Uniquely identifies
this as a SunSpec Modbus Map
0003 0003 1 C_SunSpec_DID uint16 N/A N/A 0x0001 Well-
known value. Uniquely identifies
this as a SunSpec Common Model
block
0004 0004 1 C_SunSpec_Length uint16 registers N/A 65 Length of common model block
0005 0020 16 C-Manufacturer String(32) N/A N/A "ABB" Well-known value
0021 0036 16 C-Model String(32) N/A N/A "VSN800-
12” or
“VSN800-14” Manufacturer specific value
0037 0044 8 C-Options String(16) N/A N/A "0" Manufacturer specific value
0045 0052 8 C-Version String(16) N/A N/A "1" Manufacturer specific value
0053 0068 16 C_Serial Number String(32) N/A N/A "Serial" Manufacturer specific value
0069 0069 1 C_DeviceAddress unint16 N/A N/A 60 Modbus Id
SunSpec Device Model Measurement Registers
0070 0070 1 C_SunSpec_DID int16 N/A N/A 307 Start of next Device
0071 0071 1 C_SunSpec_Length int16 N/A N/A 11 Device Model Block Size
0072 0072 1 E_BaseMet_Air
Temperature int16 °C -1 Measured Ambient Air Temperature
0073 0073 1 E_BaseMet_Relative
Humidity int16 % 0 N/A Relative Humidity
0074 0074 1 E_BaseMet_Barometric_
Pressure int16 Hpa 0 N/A Barometric Pressure
0075 0075 1 E_BaseMet_Wind
_Speed int16 m/s 0 Measured Wind Speed
0076 0076 1 E_BaseMet_Wind
_Direction int16 Degrees 0 Measured Wind Direction
0077 0077 1 E_BaseMet_Rain int16 Inches 0 N/A Rainfall
0078 0078 1 E_BaseMet_Snow int16 Inches 0 N/A Snowfall since last poll
0079 0079 1 E_BaseMet_PPT_Type int16 Inches N/A N/A Precipitation Type (WMO 4680 SYNOP
code reference)
0080 0080 1 E_BaseMet_Electric
_Field int16 V/m 0 N/A Electric Field
0081 0081 1 E_BaseMet_Surface
_Wetness int16 kOhms 0 N/A Surface Wetness
0082 0082 1 E_BaseMet_Soil
_Moisture int16 % 0 N/A Soil Moisture

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Start End #Name Type Units Scale
Factor Constants Description
SunSpec Irradiance Model Registers
0083 0083 1 C_SunSpec_DID int16 N/A 0 302 Well-
known value. Uniquely identifies
this as a SunSpec Irradiance Model
0084 0084 1 C_Sunspec_Length int16 N/A 0 5
Variable length model block =(5*n),
where n=number of sensors blocks
0085 0085 1 E_Irradiance_Global
_Horizontal_1 uint16 W/m² 0 Measured Global Horizontal Irradiance
0086 0086 1 E_Irradiance
_Plane-of-Array_1 uint16 W/m² 0 Measured Plane-of-Array Irradiance
0087 0087 1 E_Irradiance_Diffuse_1 uint16 W/m² 0 N/A Diffuse Irradiance
0088 0088 1 E_Irradiance_Direct_1 uint16 W/m² 0 N/A Direct Irradiance
0089 0089 1 E_Irradiance_Other_1 uint16 W/m² 0 N/A Some other type Irradiance
SunSpec Back of Module Temperature Registers
0090 0090 1 C_SunSpec_DID int16 N/A 0 303 Well-
known value. Uniquely identifies
this as a
SunSpec Back of Module
Temperature Model
0091 0091 1 C_Sunspec_Length int16 N/A 0 2
Variable length model block =(5*n),
where n=number of sensors blocks
0092 0092 1 E_BOM_Temp_1 int16 °C -1 Measured Back of module temperature
0093 0093 1 E_BOM_Temp_2 int16 °C -1 Measured Back of module temperature
End of Block Registers
0094 0094 1 EndOfSunspecBlock uint16 N/A N/A 0xFFFF End of SunSpec Block
0095 0095 1 C_Sunspec_Length uint16 N/A 0 0 Terminate length, zero
Device Address Write Register
0200 0200 1 Modbus Id - Write
Register int16 N/A N/A 60 Modbus device address, write register
Connect secondary sensors (VSN800-14 model only)
If you are not planning to connect the PV panel temperature sensor and the secondary
Pyranometer, skip this section.
1. Attach the second Pyranometer to your array. The sensor should be attached so top
of the sensor is in the same plane as the PV panels. The sensor comes pre-attached
to a bracketfor easy installation.
2. Attach the PV panel temperature sensor so it registers the temperature on the
backside of a PV panel. See Sensor Mounting Requirements for location and
mounting considerations.
3. Connect the sensor(s) to the proper location on the circuit board. Connect the
Pyranometer cable to terminals Pyranometer #2 and GND. Connect the PV Panel
temperature sensor cable to the twoterminals labeled PV Temp #1.

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Weather Station Electronics Board, Connect Secondary Sensors (VSN800-14 Model)
The Pyranometer sensors are not interchangeable. The Pyranometer sensor supplied with the
weather stations must be wired to Pyranometer #2.
The PV temperature sensor is not polarity sensitive. Therefore, each signal wire is
interchangeable. The sensorcomes with a 25ft length of cable. If the temperature sensor is not
used, it should be terminated with a 0-ohm shunt betweenthe positive and negative signal.
Plane-of-Array Sensor Terminals
Pyranometer #2: Positive Signal (Red)
Ground: Negative Signal (Black)
Shield: Cable Shield and Drain (clear)
PV Temperature Terminal, 1
st
Sensor
PV Temp #1: Signal (Black or White)
PV Temp #1: Signal (Black or White)
Shield: Cable Shield and Drain (bare)
Connect PV panel sensor (VSN800-12 only)
If you arenot planning to connect the PV paneltemperature sensor, skip this section.
1. Attach the PV panel temperature sensor so it registers the temperature on the
backside of a PV panel. See Sensor Mounting Requirements for location and
mounting considerations.
2. Connect the sensor to the proper location on the circuit board. Note that the PV Temp
#2 connectors are not used for the VSN800-12 Model.
Connect Second Pyranometer
PV Panel
Temperature Sensor

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Connect PV Panel Sensor (VSN800-12 Model)
The PV panel temperature sensor is not polarity sensitive. Therefore, each signal wire is
interchangeable. The sensor comes with a 25ft length of cable. If a temperature sensor is not
used, it should be terminated with a 0-ohm shunt between the positive and negative signal.
PV Temperature Terminal, 1
st
Sensor
PV Temp #1: Signal (Black or White)
PV Temp #1: Signal (Black or White)
Shield: Cable Shield and Drain (bare)
Complete the Installation
1. Properly ground the weather station by connecting the Earth GND terminal at the
Weather Station to an earth ground. Connecting the Earth GND helps ensure the
accuracy of weather instruments.
2. Re-attach the cover to the connection case using the four screws. Make sure not to
pinch the newly connected 24VDC or RS485 wires coming out of the case bottom.
Note that the cover only goes on one way with the opening for wiresat the bottom.
3. If necessary, complete thepole mounting of theweatherstation.
Connections to VSN750 series products
This section shows how to tap the 24VDC power and make RS485 connections from a
VSN750 series management system. Most other monitoring systems will have a means of
supplying 24VDC power. Consult your monitoring system documentation for information.
1. After making the correct 24VDC and RS485 attachments to the weather station, run
cable from the weather station to the VSN750. Note that connections for power can be
made to the VSN750 or directly to another 24 VDC power supply
2. Connect the wires for the 24VDC power and RS485 to the VSN750. See the figure
below. Note that some VSN750 models may have RS485 connection points in other
locations.
PV Panel
Temperature Sensor

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Weather Station Connection to VSN750 Series
System activation and validation
If you acquired the VSN800 series as part of a product bundle, please refer to the information
that came with your VSN750 series package. This information will describe the next steps for
product installation and system validation.
The management system must be properly installed and communicating before you can verify
that data isflowing form the VSN800 series weather station.
If you are using VSN800 series in conjunction with Plant Portfolio Manager software, go to
www.auroravision.net and log in to Plant Portfolio Manager with your account name and
password. Using your product license key, set up the connection to the VSN800 series
weather station.
VSN750 Series DIN Rail
VSN800 Series
Electronics Board

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Specifications
Material Specifications
Sensor Assembly:
RoHS Compliant
Mast: Polyvinyl Chloride
Heat Shields: Acrylonitrile Butadiene Styrene
Insolation Sensor Bracket: Delrin
Hardware: Stainless Steel and Nylon Locknut
Foam Gasket: Vinyl and Acrylic
Enclosure:
RoHS Compliant
IP65 Rated Outdoor Enclosures
UL 94 V-2
Polycarbonate Body
Pyranometer Sensor:
RoHS Compliant
Body: Anodized Aluminum with CastAcrylic Lens
Cable: Santoprene Jacket
Ambient Air Temperature Sensor:
RoHS Compliant
PV Panel Temperature Sensors:
RoHS Compliant
Body: Anodized Aluminum
Adhesive Tape: Acrylic, Titanium Diboride, and Aluminum
Cable: Polyvinyl Chloride Jacket
Power and Communications Cable:
Cable: Polyvinyl Chloride
Physical:
Packaged Weight: 7 lbs.
Packaged Dimensions: 6cm x 20.3cm x 20.3cm (10.25” x 8” x 8”)
Electronics:
RoHS Compliant

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Hardware Specifications
Power Specifications:
Power Requirements: 10 to 30VDC at 50mA
Operating Environment:
Temperature: -40°C to 60°C (-40 to 140°F)
Humidity: 0-100%Condensing
Pyranometer Sensors:
Range: 0 to 1750 W/m2
Accuracy: +/-5%
Cosine Response 45° +/-1%
Cosine Response 75° +/-5%
Operational Temperature: -25 to 55°C (-13 to 131°F)
Ambient Air Temperature Sensor:
Range: -40° to 80°C (-40 to 176°F)
Accuracy: +/- 0.3°C (0.54°F)
Thermal Time Constant 30 sec.
PV Panel Temperature Sensor:
Range: -40° to 80°C (-40 to 176°F)
Accuracy: +/- 0.3°C (0.54°F)
Thermal Time Constant: 270 sec.
Cable Length 7.62m (25 ft.)
Anemometer:
Operational Temperature: -40 to 60°C (-40 to 140°F)
Speed
Range: 0 – 67 meters per second (150 mph)
Accuracy: Greater of 0.45m/sec. (1 mph) or 5%
Threshold: 0.89m/sec. (2 mph)
Direction
Range: 360°
Resolution: 22.5°
Accuracy: +/- 22.5°
Threshold: 0.9 m/sec. (2 mph) at a 10° deflection.
RS-485/422 Serial Specifications:
Mode: 2-wire half duplex
Connector: 4-position screw terminal
Max Speed: 19200 bps
Max. Modbus Poll Rate: 100 ms
Termination: 120 ohms (internal jumper enable)

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