abc 23kW SUPER VULCANO User manual

USER MANUAL FOR
23kW SUPER VULCANO PELLET STOVE

1.Warnings ...........................................................................................1
2.Safety Instructions .............................................................................1
3.Safety Distances ............................................................................... 2
4.Stove Connection to the Chimney ......................................................3
5.Pellet specifications .......................................................................... 5
6.Display .............................................................................................. 6
7.User Menu ........................................................................................ 8
8. Technical Characteristics ................................................................14
9.The First Ignition of the Pellet Stove ..................................................14
10. Pellet Power Settings ....................................................................17
11. Set Temperature Settins.............. ................................................. 17
12. Pellet Loading Correction ............................................................. 18
13. Cleaning and Maintenance ...........................................................18
14. Appendix ...................................................................................... 22
Table of Contents
ABC PROIZVOD D.O.O.
Miloša Obrenovića 2
31000 Užice
telefoni: [phone]. 514 502
e-mail: offi[email protected]

1. WARNINGS
1
The User Manual constitutes an integral of the product. Should the
User Manual be damaged or lost, ask your installer or dealer to
provide you with the full set of undamaged instructions. The product
must be installed by a qualified installer, what implies full responsibility
and the first ignition. The installer must comply with all national,
regional and local regulations and standards in the country in which
the product is to be installed.
2. SAFETY INSTRUCTIONS
§The stove must not be operated by persons (including children)
with physical disabilities and mental disorders.
§Children must not play with the product.
§Take care that the power cable is not in contact with hot parts of
the stove.
§Do not use flammable liquids to fire up the stove.
§The stove must be installed on the floor that may support its
weight.
§Do not fire up the stove before connecting it to the central heating
system.
§Do not insert pellets by hands into the burner
§The stove shall be installed so as to allow undisturbed access for
thorough cleaning of the stove and chimney.
§For safety reasons, do not open the stove doors when operating.
§When adding pellets take care that the pellet does not fall into the
stove parts under high temperatures. Otherwise, pellet will start to
burn and smoke will appear in the room.
Load the stove when it is cooled.
§When operating the stove must be always connected to the mains
voltage (230V). Should unexpected power failures occur, install the
UPS that will provide voltage for undisturbed stove shutdown and
prevent smoke from entering the room.
Danger to health and life of people in the room if no UPS is
provided.

2
2.1 List of Safety Devices
§Safety valve
§Thermostatically controlled pump
§Water temperature indicator (display)
§Water pressure indicator (display)
§Minimum and maximum pressure indicator
§Safety thermostat (water thermostat)
§Expansion vessel
§Safety pressure switch
The product is designed for the installation on the closed central
heating system
3. SAFETY DISTANCES
A
B
C
200 mm
1500 mm
200 mm
100 mm
750 mm
100 mm
Designations Flammable objects Non-flammable objects
Flue pipe
Opening for cleaning
( Figure 1. )
Fresh air intake
S=floor protection
( Figure 2. )

4. STOVE CONNECTION TO THE CHIMNEY
3
RIGHT
Indoor chimney Outdoor chimney
Insulated part with
the hole for cleaning
WRONG
Ash accumulation
Ash accumulation
(Figure 4.)
(Figure 3.)

4
WARNING:
§The horizontal line of flue pipes must have a slope of minimum 3%.
§The horizontal line length of flue pipes must be minimum and no
longer than 3m.
§The number of flue pipe elbows and T-fittings must not exceed 4.
4.1 Combustion air
Every combustion process requires oxygen or air. The air taken
from the room must be compensated. The loss of oxygen may occur
in modern houses with high insulation efficiency and perfectly sealed
windows and doors. Unless the stove is connected to fresh air intake,
the room in which the stove is installed shall be more frequently
ventilated.
4.2 Supply of fresh air for combustion
§The stove structure has a connection on the back side.
§The fresh air supply pipes may be steel or aluminium. The
minimum diameter amounts to 50 mm.
§The maximum pipe length shall not exceed 4 m in order to ensure
adequate supply of fresh air. The pipes shall not have too many
elbows.
§A failure to provide some of the specified conditions may result in
poor combustion and vacuum generation in a room.

5. PELLET SPECIFICATIONS
What is pellet?
The wooden pellet is standardized fuel. Every manufacturer must
comply with certain rules in order to provide highly energy efficient
heating.
Please check with your local dealer for the list of manufacturers of
attested pellets. The use of poor quality pellets may have a
negative impact on the stove operation. The recommended
standards for pellet quality are: ÖNORM, DIN Plus or ENplus-A1.
Specification of wooden pellets in accordance with En plus - A1
5
Parameter
Diameter
Length
Bulk density
Calorific value
Water content
Ash residue
Chlorine content
Sulphur content
Nitrogen content
Copper content
Chromium content
Arsenic content
Cadmium content
Mercury content
Lead content
Nickel content
Zinc content
mm
mm
3
kg/m
MJ/kg
Max %
Max %
Max %
Max %
Max %
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
Unit of Measurement
6
3,15 do 40
600
16,5
10
0,7
0,02
0,03
0,3
10
10
1
0,5
0,1
10
10
100
Enplus-A1

5.1 Storage of Pellets
It is very important that the pellets are stored at the dry place. It is not
advisable to store pellets in bags exposed to atmospheric conditions.
Too wet pellets may block the auger or stove operation.
6
6. DISPLAY
Figure 5 shows the Touch Screen Display with all designations and
the meaning of each element.
Operating Mode
Combustion Power
Stove Condition
Led zone
Start – Stop Settings Main Menu Info
Set
temperature
Alarm number
Time settings
Current Water TemperatureTime and Date
(Figure 5.)

7
Firing up the stove if the button is pressed
for 3 seconds
Stove shutdown and alarm reset if the button is
pressed for 3 seconds
Access to the Settings Menu
Access to the Main Menu
Access to the Info Menu
Meaning
Designations
Return to the Home Screen
Return to the previous level
Moving through the Menu
Value increase
Moving through the Menu
Value decrease
Exit the Menu and save values
Exit the Menu without saving values
Move to the left
Move to the right
MeaningDesignations
The LED zone is not always visible on the main screen. By pressing
the central display zone, the led designations become visible. The led
designations shall disappear from the screen by pressing the display
again.

8
Designations Meaning
Heater ON
Motor-reducer ON
Circulating pump ON
Solenoid valve open
Output V2 ON
Output Aux 2 ON
Output Aux 3 ON
Visualization:
By pressing the info button the visualisation settings are accessed.
Exhaust T:
Water T:
Pressure:
Fan speed:
Auger:
Recipe:
Product Code 480–00.00
Temperature of exhaust gases (C°)
Water temperature in the boiler (C°)
Water pressure in the boiler (mbar)
Fan speed (rpm)
Motor-reducer (s)
Mode (r.b.)
Product code
7. USER MENU
The Settings Menu is accessed by pressing the button P .
The menu configuration is as follows:

9
Combustion
Management
Functioning
Pellet Power
Wood Power
Pellet Recipe
Auger Calibration
Fan Calibration
Menu for changing combustion modes
Combustion power setup menu
Not in function
Not in function
Setup menu for the motor-reducer uptime
Fan speed setup menu
Heating
Management
Boiler Thermostat
Buffer Thermostat
Summer-Winter
Heating Power
Climatic Function
Mixer Valve
Setup menu for the maximum and minimum
temperature in the boiler
Setup menu for Buffer temperature. Available only if
P26=2,3,4,8 and P79=9
Summer – Winter Switch Menu
Not in function
Climatic Function Setup Men. Available only if P74>7
Mixer Valve Setup Menu. Available only if P26=7.8
Menu contents Description
Menu for setting up the time interval for stove switching
on and off
Chrono
Remote
Keyboard
Room thermostat setup menu. Available only if A52=0
Enable and disable the room thermostat
Activation of the manual load option during the first
start-up or after no pellets are left in the hoper.
Not in function
Room Thermostat
Enable
Manual Load
Reset Service
By pressing the button you will enter the main menu with the
following configuration:
Keyboard
Setting
Date and time
Language
Display Light
Keyboard Address
Node List
Time and date settings
Selection of the preferred language
Screen brightness adjustment
RS 485 Setup Menu
Menu for the communication of addresses on the board,
board type and software version
Technical Menu. Password protected. The access only
allowed to the authorised service centre.
Menu Contents Description
Display/
Keyboard Menu
System Menu

10
7.1 Chrono Menu – Time setting
The menu is designed to set the timing of stove start-up and
shutdown.
§ To set the time settings press the "Chrono" button in the upper
right corner of the screen.
Time
settings
Time
settings
enabled
Select
the
desired
program
§In order to enable/disable the time settings, press "Enable
CHRONO".
§If the chrono function is disabled the light is off . However if
this function is enabled, the light is red .
§To select the desired program press one of the following options:
§"Enable daily mode", "Enable weekly", "Enable week-end".
§If the programming is disabled the light is turned off If the
programming is enabled the light is green .
§To set time press "Edit timetable".
§To exit the Chrono menu press the button .

11
7.2 Time Settings
§By pressing "Edit timetable" you will access the cards for time
settings for each of the offered modes.
§By pressing the left or right arrow in the first row, we
choose between the three offered modes: “daily mode”,”weekly",
and ”week-end".
§By pressing the left or right arrow in the second row we
select the day or group of days in the week based on the
previously selected the program mode.
§You may choose any day of the week within the daily mode:
§Monday, Tuesday, Wednesday, Thursday, Friday), Saturday and
Sunday.
§Only one group of days may be selected for the weekly mode:
Monday-Sunday.
§The two groups of days may be selected for the week-end mode:
Monday-Friday and Saturday-Sunday
§To exit the "Edit timetable” menu press
§To enable/disable the selected time press the lamp indicating the
desired time
§If the time settings option is disabled the lamp is turned off and
if the time settings option is enabled the light is red.

12
Stove On Time Stove Off Time
§The card shows the day or group of days of the week as well as
time settings. The time on the left side shows the stove on time,
while the time on the right side shows the stove off time.
§To increase the time value press and to decrease the time value
press
§To save the set time value and exit the menu press
§If you want to exit the menu without saving data press
§The saved time settings for all three program modes are
separately memorized. Therefore, should the data related to the
daily mode be changed, the weekly and weekend modes will not
be changed.
7.3 Time and Date Settings
§To display time and date press the “Time and date” zone on the
main screen.
§To increase the value press in the upper
row
§To decrease the value press in the
bottom row
§To save the set values and exit the menu
press
§To exit the menu without saving values
press

13
7.4 Alarms
Safety Thermostat HV 1
Safety Pressure Switch HV 2
Shutting down due to the low temperature of exhaust gases / high
temperature in the hoper
Shutting down due to too high water temperature
Shutting down due to too high temperature of exhaust gases
Encoder error
Encoder error. This error may occur due to the setting of round numbers.
High water pressure
Low water pressure
Clock error in the real time
Shutting down due to the failed ignition
Lack of electricity
Communication error RS485
Error in the air flow regulator
Lack of pellets
Active probe of the boiler, buffer or return line
Faulty motor for burner cleaning
Faulty motor for cleaning
Faulty motor for cleaning 2
Vacum is below the minimum
Vacum is above the maximum
Faulty sensor of the air flow regulator
The minimum air flow in the Check-up phase has not been reached
The maximum air flow has been reached (F40)
Description
Alarm
Er 01
Er 02
Er 03
Er 04
Er 05
Er 07
Er 08
Er 09
Er 10
Er 11
Er 12
Er 15
Er 16
Er 17
Er 18
Er 23
Er 25
Er 26
Er 27
Er 34
Er 35
Er 39
Er 41
Er 42
Sond
Service
Clean
Ignition Block
Er 20
Door
Er 06
Link Error
Visualisation of the condition of temperature probes
Notification that the defined period for product servicing has expired
Notification that it is time to clean the product
This message will appear if the system has been shut down in the ignition
period by en external device: the system stops when enters operation phase
Grid sensor open
Open door
Pellet thermostat active
Error in communication between the motherboard and display
Other messages:

14
8. TECHNICAL CHARACTERISTICS
9. THE FIRST IGNITION OF THE STOVE
§Super Volcano pellet stove is factory equipped with the circulating
pump, expansion vessel, safety valve and automatic air vent. The
stove is to be connected to the central heating system by
discharge and return line pipes as shown in Figure 6.
1254
589
763
244
8-23
25
50
31 - 13
120
5
1,6kg/h - 4kg/h
1"
450
50
230 Vol - 50 Hz
Height (mm)
Width (mm)
Depth (mm)
Weight (kg)
Min-max stove power (kW)
Water volume (l)
Hoper capacity (kg)
Operation autonomy (Max/h - Min/h)
Flue pipe diameter (mm)
Necessary draught (Pa)
Pellet consumption (Min - Max)
Connection lines (Col)
Electricity consumption
Ignition phase (W)
Operation phase (W)
Power supply (Vol - Hz)
90,1
Efficiency ratio (%)
Characteristics Value

(Figure 6.)
A
B
C
D
E
1
2
3
4
5
6,8,9
7
10
Safety valve
Outlet line
Connection for the flue pipe
Return line
Connection for the fresh air supply
Safety valve discharge drain
Thermometer
Pressure gauge
Balance valve
Thermostatic mixing valve 55°C
Valve
Installation refilling system
Drain to the sewer
3bar
Hot water
Ø 120mm
Cold water
Ø 60mm
Prior to the stove first ignition make sure that:
§All tools are removed from the stove (user manual, power cable)
§The stove is connected to the pipeline and filled with water
§The air vent cover under the stove cover is open
§The flue outlet is connected to the chimney
§The door is closed and the ash trap is place
§The hopper is loaded with pellets
15

§The power cable is connected to the mains (220V) and the stove
is turned on via the main switch on back side of the stove
§The auger is filled with pellets in the following manner (the hoper
must be loaded with pellets):
1. Press on the main screen
2. Press “Manual Load”
3. Press “ON”
4. This function is active for 30 seconds. Monitor the section where
pellets enter the burner through the firebox doors and when the
first pellet grains occur turn this function into “Off’. If necessary,
repeat this action until the pellets start to enter the burner.
NOTE:
This function is to be used when the stove started up for the first time
or when there are no pellets in the hoper (there are no pellets in the
auger)
5. A long press on the field (3 - 4 seconds) activates the stove
ignition process
9.1 Safety Function of the Door
16
For safety reasons the upper door cannot be open during the stove
operation. As shown in Figure 7 it is required to close the upper
door first and then the bottom door.
Upper door latch (Figure 7)
NOTE:
For the purpose of ensuring
reliable operation, the upper
and bottom doors must be
locked

10. PELLET POWER SETTINGS
Press on the main screen.
Press the field “Combustion Management” and then “Pellet Power “
Select the desired power by pressing the card (from 1 to 5) or select
the automatic mode on the next page (press ). The automatic mode
is reflected in the following:
- The pellet power is automatically selected based on the set
temperature and current water temperature in the boiler:
Example:
Water T C° ≤70 71 72 73 74 ≥75
Pellet power 5 4 3 2 1 Modulation
Set T
To return to the home screen press
11. SET TEMPERATURE SETTINGS
Press on the main screen.
Press “Heating Management” and then “Boiler Thermostat”.
or increase or decrease the value .The limit values range from
50°C to 80°C.
To return to the home screen press
17

12. PELLET LOADING CORRECTION
This function shall be used to fine tune the pellet power. If the power 5
is too high and power 4 insufficient, the power shall be corrected from
5 to - 1,2,3 so as to obtain the power between 4 and 5.
Press on the main screen.
Press “Combustion Management” and then “Auger Calibration”
or increase or decrease the value from 0 to 5. To return to the
Home screen press
18
NOTE:
If the pellet loading correction is to be made it is also necessary to
correct the fan speed “Fan Calibration”. Should the pellet
correction be + the fan correction must also be + for the same value.
The stove is factory set for flawless operation. Should the high
quality pellets be used, there will be no need to make corrections.
13. CLEANING AND MAINTENANCE
Basic Information
The stove must be off and completely cooled before starting any
cleaning and maintenance activity.
The stove cleaning and maintenance intervals primarily depend on the
pellet quality. The wet pellets contain a high percentage of ash, dust
and unburned residues, which double the cleaning and maintenance
intervals. Therefore, we would like to emphasize once again that only
attested and certified pellets shall be used. The stove is equipped with
a removable handle for opening the firebox door. Having closed the
door, the handle shall be laid next to the stove in order to prevent the
possibility of door opening during the operation as well as handle
overheating. Cleaning is divided into three categories: Daily, Weekly
and Monthly.