ABLE BEKA BA504E Installation and operating instructions

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Installation & Maintenance Instructions
BA504E, BA524E

Installation & Maintenance Instructions
BA504E & BA524E
General purpose loop-powered
field mounting indicators
Reading Office
Cutbush Park, Danehill, Lower Earley,
Reading, Berkshire. RG6 4UT. UK.
Tel: [phone]
Email: [email protected]
Aberdeen Office
Unit 6 Airside Business Park, Kirkhill Industrial Estate,
Dyce, Aberdeen. AB21 0GT. UK.
Tel: [phone]
Email: [email protected]
Internet: www.able.co.uk
e-procurement: www.247able.com
Registered in England No: 01851002
VAT No: GB 417 2481 61

Issue: 4
14th March 2014
BA504E & BA524E
General Purpose
loop-powered
field mounting indicators
Issue 4

2
1. Description
2. Operation
2.1 Controls
3. Applications
3.1 Transmitter loops
3.2 Remote indication
4. Installation
4.1 Location
4.2 Installation procedure
4.3 EMC
5. Configuration and Calibration
5.1 Summary of configuration
functions.
5.2 Indicator function
5.3 Resolution
5.4 Position of decimal point
5.5 Calibration using an external
current source.
5.6 Calibration using internal
reference.
5.7 Bargraph format and calibration
5.8 Function of the Ppush-button
5.9 Tare function
5.10 Security code
5.11 Reset to factory defaults
5.12 Under and over-range
6. Lineariser
6.1 Lineariser calibration using an external
current source.
6.2 Lineariser calibration using internal
reference.
6.3 Lineariser error message
6.4 Under and over-range
6.5 Lineariser default configuration
7. Maintenance
7.1 Fault finding during commissioning
7.2 Fault finding after commissioning
7.3 Servicing
7.4 Routine maintenance
7.5 Guarantee
7.6 Customer comments
8. Accessories
8.1 External keypad
8.2 Units of measurement and instrument
identification.
8.3 Alarms
8.3.1 Solid state output
8.3.2 Configuration and adjustment.
8.3.3 Alarm enable
8.3.4 Setpoint adjustment
8.3.5 Alarm function
8.3.6 Alarm output status
8.3.7 Hysteresis
8.3.8 Alarm delay
8.3.9 Alarm silence time
8.3.10 Flash display when alarm
occurs.
8.3.11 Access setpoint in display
mode.
8.3.12 Adjusting alarm setpoint from
the display mode.
8.3.13 Displaying setpoints on
BA524E bargraph.
8.4 Display backlight
8.4.1 Loop powering the backlight
8.4.2 Separately powering the
backlight.
8.5 Pipe mounting kits
The BA504E & BA524E are CE marked to show compliance with the European EMC Directive 2004/108/EC
CONTENTS

3
1. DESCRIPTION
These field mounting, general purpose digital
indicators display the current flowing in a 4/20mA
loop in engineering units. They are loop powered
but only introduce a 1.2V drop, which allows them
to be installed into almost any 4/20mA current
loop. No additional power supply or battery is
required.
The two models are electrically similar, but have
different size displays.
Model Display
BA504E 4 digits 34mm high
BA524E 5 digits 29mm high and 31 segment
Bargraph.
This instruction manual supplements the
instruction sheet supplied with each instrument.
The main application of both models is to display a
measured variable or control signal in a process
area. The zero and span of the display are
independently adjustable so that the indicator can
be calibrated to display any variable represented
by the 4/20mA current, e.g. temperature, flow,
pressure or level.
The BA504E and BA524E are not certified for use
in explosive atmospheres. For hazardous area
application the BA304E, BA304NE, BA324E or the
BA324NE should be used.
2. OPERATION
Fig 1 shows a simplified block diagram of both
models. The 4/20mA input current flows through
resistor R1 and forward biased diode D1. The
voltage developed across D1, which is relatively
constant, is multiplied by a switch mode power
supply and used to power the instrument. The
voltage developed across R1, which is proportional
to the 4/20mA input current, provides the input
signal for the analogue to digital converter.
Each time a 4/20mA current is applied to the
instrument, initialisation is performed during which
all segments of the display are activated, after five
seconds the instrument displays the input current
using the calibration information stored in the
instrument memory. If the loop current is too low
to power the instrument the indicator will display
the error message ‘LPLo’.
Fig 1 Indicator block diagram

4
2.1 Controls
The indicators are controlled and calibrated via
four push-button switches located behind the
instrument control cover, or as an option on the
control cover. In the display mode i.e. when the
indicator is displaying a process variable, these
push-buttons have the following functions:
PWhile this button is pushed the
indicator will display the input current in
mA, or as a percentage of the
instrument span depending upon how
the indicator has been conditioned.
When the button is released the normal
display in engineering units will return.
The function of this push-button is
modified when optional alarms are
fitted to the indicator.
▼While this button is pushed the
indicator will display the numerical
value and analogue bargraph* the
indicator has been calibrated to display
with a 4mAΦinput. When released the
normal display in engineering units will
return.
▲While this button is pushed the
indicator will display the numerical
value and analogue bargraph* the
indicator has been calibrated to display
with a 20mAΦinput. When released
the normal display in engineering units
will return.
ENo function in the display mode unless
the tare function is being used.
P + ▼Indicator displays firmware number
followed by version.
P + ▲Provides direct access to the alarm
setpoints when optional alarms are
fitted to the indicator and the ‘ACSP’
access setpoints in display mode
function has been enabled.
P + E Provides access to the configuration
menu via optional security code.
Note: * BA524E only
ΦIf the indicator has been calibrated
using the CAL function, calibration
points may not be 4 and 20mA.
3. APPLICATIONS
3.1 Transmitter loops
Both models may be connected in series with any
4/20mA current loop and calibrated to display the
measured variable or control signal in engineering
units.
Figs 2 illustrate typical applications in which an
indicator is connected in series with a 2-wire
transmitter.
Fig 2 Indicator in a transmitter loop
Considering the example shown in Fig 2, the sum
of the maximum voltage drops of all the
components in the loop must be less than the
minimum power supply voltage.
Minimum operating voltage of 2-wire Tx 10.0
Maximum voltage drop caused by controller 5.0
Maximum voltage drop caused by BA524E 1.3
Maximum voltage caused by cables 0.4
_____
16.7V
Therefore at 20mA in this example the power
supply must have a minimum output of 16.7V
3.2 Remote indication
Both indicators may be driven from any 4/20mA
signal to provide a remote indication. Fig 3 shows
a typical application in which the 4/20mA output
from a gas analyser is connected to a BA524E
loop powered indicator to provide a remote
indication of the analyser’s output. Again it is
necessary to ensure that the voltage capability of
the 4/20mA source is greater than the sum of the
voltage drops introduced by the indicator and the
cable resistance.

5
Fig 3 Indicator providing a remote display
4. INSTALLATION
4.1 Location
The BA504E and BA524E indicators are housed in
robust IP66 glass reinforced polyester (GRP)
enclosures incorporating an armoured glass
window and stainless steel fittings making them
suitable for exterior mounting in most industrial
installations, including off-shore and waste water
treatment. The indicators should be positioned
where the display is not in continuous direct
sunlight.
Both indicators are surface mounting, but may be
pipe mounted using one of the accessory kits
described in section 8.5 of this manual.
The field terminals and the two mounting holes are
located in a separate compartment with a sealed
cover allowing the instrument to be installed
without exposing the display assembly.
Terminals 2 and 4 are internally joined and may be
used for linking the return 4/20mA wire - see Fig 2.
Similarly terminals 5 and 6 are internally joined and
may be used for linking cable screens. The
indicator’s earth terminal is connected to the
carbon loaded GRP enclosure. If this enclosure is
not bolted to an earthed post or structure, the earth
terminal should be connected to the plant potential
equalising conductor.
The enclosures are fitted with a bonding plate to
ensure electrical continuity between the three
conduit / cable entries.
4.2 Installation Procedure
Fig 4 illustrates the instrument installation
procedure.
a. Remove the instrument terminal cover by
unscrewing the two captive 'A' screws.
b. Mount the instrument on a flat surface and
secure with screws or bolts through the two
'B' holes. Alternatively use one of the pipe or
stem mounting kits described in section 8.5.
c. Remove the temporary hole plug and install
an appropriate IP rated cable gland or
conduit fitting. If more than one entry is
required, one or both of the IP66 stopping
plugs may be replaced with an appropriate IP
rated cable gland or conduit fitting.
d. Connect the field wiring to the terminals as
shown in Fig 5.
e. Replace the instrument terminal cover and
evenly tighten the two 'A' screws.
Fig 4 BA504E & BA524E installation procedure

6
Fig 5 Dimensions and terminal connections
4.3 EMC
Both instruments compy with the requirements of
the European EMC Directive 2004/108/EC. For
specified immunity all wiring should be in screened
twisted pairs, with the screens connected at one
point to the plants potential equalising conductor.

7
5. CONFIGURATION AND CALIBRATION
Both indicators are configured and calibrated via
the four push buttons which are located behind the
control cover. All the configuration functions are
contained in an easy to use intuitive menu that is
shown diagrammatically in Fig 6.
Each menu function is summarised in section 5.1
and includes a reference to more detailed
information. When the indicator is fitted with alarms
additional functions are added to the menu which
are described in section 8.3
Throughout this manual push-buttons are shown
as P, E,▼or ▲, and legends displayed by the
indicator are shown within inverted commas e.g.
'CAL' and ' ALr2'.
Access to the configuration menu is obtained by
operating the Pand Epush buttons
simultaneously. If the indicator security code is set
to the default 0000 the first parameter 'FunC' will
be displayed. If a security code other than the
default code 0000 has already been entered, the
indicator will display 'CodE'. Pressing the Pbutton
will clear this prompt allowing each digit of the
code to be entered using the ▲and ▼push
buttons and the Pbutton to move control to the
next digit. When the correct four digit code has
been entered pressing Ewill cause the first
parameter 'FunC' to be displayed. If the code is
incorrect, or a button is not pressed within twenty
seconds, the indicator will automatically return to
the display mode.
Once within the configuration menu the required
parameter can be reached by scrolling through the
menu using the ▲and ▼push buttons as shown
in Fig 6. When returning to the display mode
following recalibration or a change to any function,
the indicator will display ‘dAtA’ followed by ‘SAVE’
while the new information is stored in non-volatile
memory.
All new indicators are supplied calibrated as
requested at the time of ordering. If calibration is
not requested, indicators will be supplied with the
following default configuration:
Default Configuration
BA504E BA524E
Access code ‘CodE’ 0000 0000
Function ‘FunC’ Linear Linear
Display at 4mA ‘Zero’ 0.0 0.00
Display at 20mA ‘SPAn’ 100.0 100.00
Resolution ‘rESn’ 1 digit 1 digit
Bargraph start ‘BarLo’ ----- 0.00
Bargraph finish ‘BarHi’ ----- 100.00
Pbutton in display mode ‘C—P’ % %
Tare ‘tArE’ Off Off
5.1 Summary of configuration functions
This section summarises each of the main
configuration functions and includes a cross
reference to a more detailed description. Fig 6
illustrates the location of each function within the
configuration menu. The lineariser and the
optional factory fitted alarms are described
separately in sections 6 and 8.3 of this manual.
Display Summary of function
'FunC' Indicator function
Defines the relationship between the
4/20mA input current and the indicator
display. May be set to:
‘Std’ Standard linear relationship
‘root’ Square root extraction
‘Lin’ 16 segment adjustable
lineariser – see section 6.
See section 5.2
'rESn' Display resolution
Defines the resolution of the least
significant display digit. May be set to
‘1’, ‘2’, ‘5’ or ‘10’ digits.
See section 5.3
'dP' Decimal point
Positions a dummy decimal point
between any of the digits or turns it off.
See section 5.4
'CAL' Calibration of the digital display
using an external current source.
Enables the zero and span of the
indicator to be adjusted using an
external current source such as a
calibrator. When used with an accurate
traceable current source this is the
preferred method of calibration.
See section 5.5
'SEt' Calibration of display using internal
references.
Enables the zero and span of the
indicator to be adjusted without the
need for an accurate input current or
disconnection from the 4/20mA loop.
See section 5.6
'bAr' Bargraph format and calibration
Only the BA524E has a bargraph
The bargraph may be conditioned to
start from left, right or centre of the
display, or it may be disabled. When
optional alarms are fitted it can also
display both alarm setpoints and the
measured value.
The bargraph may be calibrated to start
and finish at any value within the
indicator’s calibrated digital display.
See section 5.7

8

9
Display Summary of function
'C - - P' Function of P push-button
The indicator may be configured to
display the input current in milliamps, or
the input current as a percentage of the
4/20mA input when the Ppush button
is operated in the display mode.
See section 5.8
'tArE' Tare function
When enabled the tare function sets
the indicator display to zero when the E
push button is operated in the display
mode.
See section 5.9
'CodE' Security code
Defines a four digit numeric code that
must be entered to gain access to the
configuration menu. Default code 0000
disables this security function and
allows unrestricted access to all
conditioning functions.
See section 5.10
'rSEt' Reset
Contains two sub-functions, ‘ConF’
which returns the indicator to the
default conditions shown in section 6.0
and ‘LtAb’ which returns the lineariser
to the default conditions shown in
section 7.3. To prevent accidental use
both resets must be confirmed by
entering ‘5urE’ before they will be
executed.
See section 5.11
5.2 Indicator function: ‘FunC’
This configuration function defines the relationship
between the indicator’s 4/20mA input current and
the indicator’s display. Three alternatives are
available:
‘Std’ Standard linear relationship
‘root’ Square root extraction
‘Lin’ 16 segment adjustable lineariser
To reveal the existing indicator function select
'FunC' from the configuration menu and press P.
If the function is set as required, press Eto return
to the menu, or press the ▲or ▼button to change
the setting, followed by the Ebutton to return to the
configuration menu.
‘Std’ Linear
Provides a linear relationship between the
4/20mA indicator input current and the
indicator display.
‘root’ Square root extraction
Primarily intended to linearise the square
law 4/20mA output from differential
flowmeters.
For reference, the following table shows
the output current from a non-linearised
differential flowmeter.
% of full flow Current output mA
2.5 4.01
10.0 4.16
25.0 5.00
50.0 8.00
75.0 13.00
100.0 20.00
When the root function is selected the
indicator will display flow in linear units.
‘Lin’ 16 segment adjustable lineariser
Enables non-linear variables to be
displayed by the indicator in linear
engineering units. Use of the lineariser is
described in section 7 of this instruction
manual.
5.3 Resolution: rESn
This function defines the resolution of the least
significant display digit. Decreasing the display
resolution can improve the readability of a noisy
signal. Select ''rESn' from the menu and press P
which will reveal the current display resolution. To
change the resolution press the ▲or ▼button to
select 1, 2, 5 or 10 digits, followed by the Ebutton
to enter the selection and return to the
configuration menu.

10
5.4 Position of the decimal point: ‘dP’
A dummy decimal point can be positioned between
any of the digits or it may be absent. To position
the decimal point select 'dP' from the menu and
press P. The decimal point can be moved by
pressing the ▲or ▼push-button. If a decimal
point is not required it should be positioned beyond
the most or least significant digit. When
positioned as required press the Ebutton to enter
the selection and return to the configuration menu.
5.5 Calibration using an external
current source: ‘CAL’
This function enables the zero and span of the
indicator to be adjusted using an external
calibrated current source. When used with an
accurate traceable current source this is the
preferred method of calibration.
Zero is the indicator display with 4mA input
Span is the indicator display with 20mA input
To calibrate the indicator select 'CAL' from the
configuration menu and press P.The indicator will
display 'ZEro' which is a request for a 4mA input
current. Adjust the external current calibrator to
4.000mA and again press Pwhich will reveal the
current zero display. The flashing digit of the
indicator display can be changed by pressing the
▲or ▼buttons, when set as required pressing P
will transfer control to the next digit. When all the
digits have been adjusted, press Eto enter the
new zero and return to the 'ZEro' prompt .
Pressing the ▲button will cause the indicator to
display 'SPAn' which is a request for a 20mA input
current. Adjust the external current calibrator to
20.000mA and again press Pwhich will reveal the
existing span display. The flashing digit of the
indicator display can be changed by pressing the
▲or ▼buttons, when set s required pressing P
will transfer control to the next digit. When all the
digits have been adjusted press Eto enter the new
span and return to the 'SPAn' prompt. Finally
press Eagain to return to the configuration menu.
Notes:
a. The indicator input current must be adjusted to
the required value before the zero and span
functions are entered by pressing the P button.
b. Indicators may be calibrated at currents other
than 4 and 20mA, withiin the range 3.8 to
21.0mA providing the difference between the
two currents is greater than 4mA. If these
conditions are not complied with, the indicator
displays ‘FaiL’ and aborts the calibration.
c. If the zero current is greater than the span
current the instrument will be reverse acting
i.e. an increasing input current will cause the
display to decrease.
5.6 Calibration using internal reference: ‘SEt’
Using the ‘SEt’ function the indicator can be
calibrated without the need to know the value of
the 4/20mA input current, or to disconnect the
indicator from the 4/20mA loop.
When using the ‘Set’ function the indicator’s
internal reference is used to simulate a 4mA and
20mA input current.
Zero is the display with a simulated 4mA input
Span is the display with a simulated 20mA input
To calibrate the indicator display select 'SEt' from
the configuration menu and press P. The indicator
will display 'ZEro', pressing Pagain will reveal the
current display at 4mA. The flashing digit can be
adjusted by pressing the ▲or ▼buttons, when
the flashing digit is correct pressing Pwill transfer
control to the next digit. When all the digits have
been adjusted, press Eto return to the 'ZEro'
prompt.
To adjust the display at 20mA, press the ▲button
which will cause the indicator to display 'SPAn',
pressing Pwill then reveal the indicator’s existing
display at 20mA. The flashing digit can be
adjusted by pressing the ▲or ▼buttons, when
the flashing digit is correct pressing Pwill transfer
control to the next digit. When all the digits have
been adjusted press Eto return to the 'SPAn'
prompt followed by Eto return to the ‘SEt’ prompt
in the configuration menu.
5.7 Bargraph format and calibration: ‘bAr’
Only the BA524E has a bargraph
In addition to a five digit numerical display the
BA524E has a 31 segment analogue bargraph
which may be configured to start and finish
anywhere within the indicator’s numerical display
range.
To configure the bargraph select 'bAr' from the
configuration menu and press P. The indicator will
display 'tYPE', pressing Pagain will reveal the
existing bargraph justification which can be
changed to one of the following four or five options
using the ▲or ▼button:
Bargraph justification starts from
‘LEFt’ Left end of display
‘CEntr’ Centre of display
‘riGHT’ Right end of display
‘AlrSP’ Only with alarms – see section 8.3
‘oFF’ Bargraph disabled
When set as required press Eto return to the
‘tYPE’ sub-function prompt.

11
The indicator’s digital display at which the
bargraph starts is defined by the ‘bArLo’ sub-
function which is selected by pressing the ▲
button followed by the Pbutton which will reveal
the current indicator display at which the bargraph
starts. The flashing digit can be adjusted by
pressing the ▲or ▼buttons, when set as required
pressing Pwill transfer control to the next digit.
When all the digits have been adjusted, press Eto
return to the 'bArLo' prompt from which ‘bArHi’
which defines the finishing point of the bargraph
can be selected by pressing the ▲button. ‘bArHi’
is adjusted in the same way as ‘bArLo’. When set
as required, pressing Etwice will return the display
to the ‘bAr’ prompt in the configuration menu.
Note: ‘bArLo’ must be set lower than ‘bArHi’,
incorrect setting is indicated by the bargraph scale
flashing with a single bargraph segment activated.
5.8 Function of the Ppush-button: ‘C - - P’
When the indicator is in the display mode,
operating the Ppush-button will display the input
current in milliamps, or the displayed value as a
percentage of the difference between the
displayed values at 4mA and 20mA inputs.
To check or change the function of the Ppush-
button select 'C - -P' from the configuration menu
and press Pto reveal the current setting. Pressing
the ▲or ▼button will toggle the setting between
'4-20' the current display in milliamps and 'PC' the
percentage display. When set as required press
Eto return to the ‘C - - P’ prompt in the
configuration menu.
5.9 Tare function: ‘tArE’
The tare function is primarily intended for use with
weighing system. When the indicator is in the
display mode and the tare function is activated,
pressing the Ebutton for more than three seconds
will zero the indicator’s digital display and activate
the tare annunciator. On the BA524E the bargraph
remains linked to the digital display when the tare
function is activated. Subsequent operation of the
Epush-button for less than 3 seconds will return
the indicator to the gross display and deactivate
the tare annunciator.
To check or change the tare function select 'tARE'
from the configuration menu and press Pto reveal
the current setting. Pressing the ▲or ▼button
will toggle the setting between 'on' and 'oFF'.
When set as required press Eto return to the
‘tARE’ prompt in the configuration menu.
5.10 Security code: ‘CodE’
Access to the instrument configuration menu may
be protected by a four digit security code which
must be entered to gain access. New instruments
are configured with the default security code 0000
which allows unrestricted access to all
configuration functions.
To enter a new security code select 'CodE' from
the configuration menu and press Pwhich will
cause the indicator to display the existing security
code with one digit flashing. The flashing digit can
be adjusted using the ▲and ▼push-buttons,
when set as required operating the Pbutton will
transfer control to the next digit. When all the
digits have been adjusted press Eto return to the
‘CodE’ prompt in the configuration menu. The
revised security code will be activated when the
indicator is returned to the display mode. Please
contact BEKA associates sales department if the
security code is lost.
5.11 Reset to factory defaults: ‘rSEt’
This function enables the indicator and the
lineariser to be quickly returned to the factory
default configurations shown in sections 5.0 and
6.5
To reset the indicator or lineariser select ‘rSEt’
from the configuration menu and press P, the
indicator will display one of the reset options
‘ConF’ or ‘LtAb’.
‘ConF’ Resets the indicator to defaults
‘LtAb’ Resets the lineariser to defaults
Using the ▲or ▼push-button select the required
sub-function and press P. To prevent accidental
resetting the request must be confirmed by
entering ‘5urE’. Using the ▲button set the first
flashing digit to ‘5’ and press Pto transfer control
to the second digit which should be set to ‘u’.
When ‘5urE’ has been entered pressing the E
button will reset the selected configuration menus
and return the display to the ‘rSEt’ function in the
configuration menu.
5.12 Under and over-range
If the numerical display range of the indicator is
exceeded, all the decimal points will flash as
shown below:
BA504E BA524E
Underrange -9.9.9.9 -9.9.9.9.9
Overrange 9.9.9.9 9.9.9.9.9
Although not guaranteed, most indicators will
continue to function normally with an input current
between 1.8mA and 4mA, at lower currents the
instrument will display ‘LPLo’ before it stops
functioning.
Under or overrange of the BA524E bargraph is
indicated by an activated arrow at the appropriate
end of the bargraph and a flashing bargraph scale.

12
6. LINEARISER
A sixteen segment, seventeen breakpoint (0 to 16)
lineariser may be selected in the ‘FunC’ section of
the configuration menu. The starting point and
slope of each straight line segment are fully
adjustable allowing the indicator to display most
non-linear process variables in linear engineering
units. Each break-points must occur at a current
greater than the preceeding break-point and less
than the following break-point, in the range 3.8 to
21.0mA Fig 8 shows a typical linearised indicator
characteristic. Fig 7 shows a typical linearised
indicator characteristic.
Fig 7 shows a typical linearising characteristic
Selecting ‘Lin’ in the ‘FunC’ section of the
configuration menu activates the lineariser, this
does not change the configuration menu shown in
Fig 6, but the 'CAL' and 'SEt' functions are
extended as shown in Fig 8. As with a linear
indicator, calibration may be performed with an
external current source using the 'CAL' function, or
with the internal reference using the 'SEt' function.
The lineariser configuration is retained irrespective
of how the the indicator function ‘FunC’ is
subsequently changed. It is therefore possible to
select and deselect the lineariser without having to
reconfigure it each time.
6.1 Lineariser calibration using an external
current source.
This method allows direct calibration of the
lineariser with an exteral current source and is the
preferred method when traceability is required. If
the exact system non-linearity is unknown, this
method also allows direct calibration from the
variable to be displayed. e.g. the output from a
level sensor in an irregular tank may be displayed
in linear volumetric units by filling the tank with
known incremental volumes and calibrating the
indicator to display the sum of the increments at
each break-point.
The number of break-point required should first be
entered using the 'Add' and 'dEL' functions. In
both these sub-functions the indicator initially
displays the current break-point and the total
number of break-points being used as shown
below.
Display Description of function
'Add' Add a break-point
Adds a new break-point before the
displayed break-point. The calibration
of existing break-points is not changed,
but the identification number of all
subsequent break-points is increased
by one.
'dEL' Remove a break-point
Removes the displayed break-point and
joins the preceding break-point to the
following break-point with a straight
line. The identification number of all
subsequent break-points is decreased
by one.
To add a break-point use the ▲or ▼button to
select 'CAL' from the configuration menu and press
Pwhich will result in the 'Add' sub-function prompt
being displayed. To enter the sub-function press P
which will reveal the current break-point and the
total number of break-points which have already
been entered. Each subsequent operation of the
Ppush-button will introduce an additional break-
point up to the maximum of 17 (breakpoint 16).
When adding a break-point to a calibrated
indicator, the insertion position for the new
segment can be selected using the ▲and ▼
push-buttons.
The delete break-point sub-function 'dEL' operates
in exactly the same way as the 'Add' sub-function
described above. Once within the ‘dEL’ sub-
function each time the Pbutton is pressed a break-
point is removed. When deleting a break-point
from a calibrated indicator, the break-point to be
deleted can be selected using the ▲and ▼push-
buttons. The minimum number of break-points is
2, break points 0 and 1.

13

14
When the required number of linearising break-
points have been entered, return to the
linearisation sub-menu by pressing E. The
indicator will display the 'Add' or 'dEL' prompt
depending upon the last function used.
Now that the the number of break-points has been
entered, the input current at which each occurs
and the corresponding indicator display can be
defined by th ‘Pts’ sub-function.
Using the ▲or ▼button select 'PtS' from the sub-
menu and press Pwhich will select the starting
point for the first segment '0 : n', where n is the
total number of linearising break-points entered.
The selected linearising break-point can be
changed using the ▲and ▼buttons. When the
required linearising break-point has been selected
set the indicator input current to the exact value at
which the break-point is required and press P.
Using the ▲and ▼buttons and the Pbutton to
move between digits, enter the required indicator
display at this break-point.
When set as required, press the Epush-button to
enter the required indicator display and return to
the sub-menu from which the next beak-point can
be selected.
When all the break-points have been calibrated
pressing Etwice will return the indicator to the
‘CAL’ function in the configuration menu.
Note: The indicator input current must be adjusted
to the required value before the P button is
operated to enter the required indicator display.
6.2 Lineariser calibration using the internal
reference.
The ‘SEt’ function enables the lineariser to be
calibrated without the need for an accurate
external current source. Throughout the
calibration the indicator input current may be any
value between 4 and 20mA.
The ‘SEt’ functions contains four sub-functions.
Display Description of function
'Add' Add a break-point
Adds a new break-point before the
displayed break-point. The calibration
of existing break-points is not changed,
but the identification number of all
subsequent break-point is increased by
one.
'dEL' Remove a break-point
Removes the displayed break-point
and joins the preceding segment to the
following segment with a straight line.
The identification number of all
subsequent break-points is decreased
by one.
'in' Defines the current at which break-
point occurs.
Enables the required current at each
break-point to be defined without
having to input an accurate input
current to the indicator.
'diSP' Defines indicator display at break-
point.
Enables the indicator display at each
break-point to be defined.
The number of break-point required should first be
entered using the 'Add' and 'dEL' sub-functions.
In both these sub-functions the indicator initially
displays the current break-point and the total
number of break-point being used as shown below.
To add a break-point using the ▲or ▼button
select 'SEt' from the configuration menu and press
Pwhich will result in the 'Add' sub-function prompt
being displayed. To enter the sub-function press P
which will reveal the current break-point and the
total number of break-point which have already
been entered. Each subsequent operation of the
Ppush-button will introduce an additional break-
point up to the maximum of 17 (breakpoint 16).
When adding a break-point to a calibrated
indicator, the insertion position for the new
segment can be selected using the ▲and ▼
push-buttons.
The delete break-point, sub-function 'dEL' operates
in exactly the same way as the 'Add' sub-function
described above. Once within the ‘dEL’ function
each time the Pbutton is pressed a break-point is
removed. When deleting a break-point from a
calibrated indicator, the break-point to be deleted
can be selected using the ▲and ▼push-buttons.
The minimum number of break-point is 2, break-
points 0 and 1.

15
When the required number of linearising break-
point has been entered, return to the linearisation
sub-menu by pressing E. The indicator will display
the 'Add' or 'dEL' prompt depending upon the last
sub-function used. The indicator input current and
corresponding indicator display at each break-
point, which is the segment finishing point as
shown in Fig 8, can now be entered using the ‘in’
and ‘diSP’ sub-functions.
Using the ▲or ▼button select 'in' from the sub-
menu and press Pwhich will reveal the starting
point for the first segment '0 : n', where n is the
total number of break-point entered. Press Pand
use the ▲and ▼buttons and the Pbutton to
move between digits, to enter the input current at
which the first break-point is required, usually
4.000mA. When set as required, press Eto return
to the ‘0 : n’ prompt from which the the next
break-point can be selected using the ▲and ▼
buttons. When the required break-point has been
selected press Pand enter the indicator input
current at this break-point. Repeat this procedure
until the indicator input current at all the the break-
points has been defined and then return to the ‘in’
sub-function by pressing the Ebutton.
The corresponding indicator display at each of the
break-points can now be defined using the ‘diSP’
sub-function Using the ▲and ▼buttons select
the ‘diSP’ sub-function and press Pwhich will
reveal the starting point for the first break-point
'0 : n', where n is the total number of break-points
entered. Press Pand use the ▲and ▼buttons
and the Pbutton to move between digits, to enter
the required indicator display at the first break-
point. When set as required, press Eto return to
the ‘0 : n’ prompt from which the the next break-
point can be selected using the ▲or ▼buttons.
When the required break-point has been selected
press Pand set the required indicator display at
this break-point.
Repeat this procedure until the indicator display at
all the break-points has been defined and then
return to the ‘SEt’ function in the configuration
menu by pressing the Ebutton twice.
6.3 Lineariser error message
If an attempt is made to position a break-point at a
current which is not greater than the current of the
preceeding break-point, or at a current which is not
less than the current of the following break-point,
the error message ‘FaiL’ will be displayed. This
error message will also be displayed if an attempt
is made to position a break-point outside the
current range 3.8 to 21.0mA.
6.4 Under and over-range
The lineariser does not change the under and
over-range indication described in section 6.12.
At input currents below that specified for the first
break-point (0), the indicator will continue to use
the specified slope of the first segment. Although
not guaranteed, most indicators will continue to
function normally with an input current between
1.8mA and 4mA, at lower currents the instrument
will display ‘LPLo’ before it stops functioning.
At input currents above that specified for the last
break-point, the indicator will continue to use the
slope specified for the last lineariser segment.
6.5 Lineariser default configuration
When the lineariser is reset to the default
conditions using the ‘rSEt’ reset function described
in section 6.11, the defaults conditions are:
BA504E BA524E
First break-point 4mA 0.0 0.00
Second break-point 20mA 100.0 100.00

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7. MAINTENANCE
7.1 Fault finding during commissioning
If an indicator fails to function during
commissioning the following procedure should be
followed:
Symptom Cause Solution
No display Incorrect wiring Check wiring
There should be
0.6 to 1.2V
between terminals
1 & 3 with terminal
1 positive.
With an optional
backlight, loop
powered, there
should be 3.4 to
5V between
terminals 3 & 12
with terminal 12
positive.
No display
0V between
terminals 1 & 3.
Incorrect wiring
or no power
supply
Check supply
voltage and
voltage drop
caused by all the
instruments in the
loop.
All decimal points
flashing.
Underrange if
–ve sign
displayed or
overrange.
Recalibrate the
numerical display.
Unstable display 4/20mA input is
noisy.
Eliminate ripple on
4/20mA power
supply and/or
decrease indicator
resolution.
Unable to enter
configuration
menu.
Incorrect
security code
entered.
Enter correct
security code, or
contact BEKA if
the code has been
lost.
7.2 Fault finding after commissioning
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE
If an indicator fails after it has been functioning
correctly follow the procedure shown in section
7.1. If this does not reveal the cause of the fault, it
is recommended that the instrument is replaced.
This can be done without disconnecting power, but
while the indicator is disconnected the 4/20mA
loop will be open circuit.
7.3 Servicing
All BA504E and BA524E loop powered indicators
are interchangeable if the required optional
backlight and alarms are fitted. A single spare
instrument may quickly be recalibrated to replace
any instrument that is damaged or fails. No
attempt should be made to repair instruments at
component level.
We recommend that faulty instruments
are returned to BEKA associates or to
your local BEKA agent for repair.
7.4 Routine maintenance
The mechanical condition of the instrument and
electrical calibration should be regularly checked.
The interval between inspections depends upon
environmental conditions. We recommend that
initially instrument calibration should be checked
annually.
7.5 Guarantee
Indicators which fail within the guarantee period
should be returned to BEKA associates or our local
agent. It is helpful if a brief description of the fault
symptoms is provided.
7.6 Customer comments
BEKA associates is always pleased to receive
comments from customers about our products and
services. All communications are acknowledged
and whenever possible, suggestions are
implemented.

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8. ACCESSORIES
8.1 External keypad
The four indicator push buttons are located behind
the instrument control cover, for applications
requiring frequent adjustment an optional control
cover fitted with an external keypad is available.
This keypad maintains the enclosure ingress
protection and accidental push button activation
can be prevented by use of a menu security
access code, see section 5.10.
8.2 Units measurement & instrument
identification.
Both the BA504E and the BA524E indicators are
fitted with a blank escutcheon around the liquid
crystal display. This can be supplied printed with
any units of measurement and tag information
specified at the time of ordering. Alternatively, the
information may be added on-site via an
embossed strip, dry transfer or a permanent
marker.
To gain access to the display label remove the
terminal cover by unscrewing the two 'A' screws
which will reveal two concealed 'D' screws. If the
instrument is fitted with external keypad, also
unscrew the two 'C' screws securing the buttons
and un-plug the five way connector. Finally
unscrew all four 'D' screws and carefully lift off the
front of the instrument. The location of all the
screws is shown in Fig 4.
Add the required legend to the display escutcheon,
or stick a new pre-printed self-adhesive
escutcheon, which is available from BEKA
associates, on top of the existing escutcheon. Do
not remove the original escutcheon.
Both indicators can also be supplied with a blank
or custom laser engraved stainless steel plate
secured by two screws to the front of the
instrument enclosure. This plate can
accommodate:
1 row of 9 alphanumeric characters 10mm high
or 1 row of 11 alphanumeric characters 7mm high
or 2 rows of 18 alphanumeric characters 5mm high
8.3 Alarms
CAUTION
These alarms outputs should not be used for
critical safety applications such as an
emergency shut down system.
Both models can be supplied with factory fitted
dual solid state, single pole alarm outputs. Each
alarm output may be independently conditioned as
a high or low alarm with a normally open or
normally closed output in the non-alarm condition.
When the 4/20mA current powering the indicator is
removed both alarm outputs will open irrespective
of configuration. The open circuit condition should
therefore be chosen as the alarm condition when
designing an alarm system. Fig 9 illustrates the
conditions available and shows which are fail safe.
When an alarm occurs an alarm annunciator on
the indicator front panel is activated and if required
the numerical display can alternate between the
measured value and the alarm channel
identification ‘ALr1’ or ‘ALr2’.
CAUTION
The alarms are activated by the indicator’s
numerical display. Use of the Tare Function
‘tArE’ will change the numerical display, the
alarms will continue to function at the original
displayed value, but this will correspond to a
different input current.
Fig 9 Alarm outputs
Configurable functions for each alarm include
adjustable setpoint, hysteresis, alarm delay and
alarm accept.

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8.3.1 Solid state output
Each alarm has a galvanically isolated single pole
solid state switch output which as shown in Fig 10.
The output is polarised and current will only flow in
one direction.
Ron = less than 5Ω+ 0.7V
Roff = greater than 1MΩ
Fig 10 Equivalent circuit of each alarm output
The solid state output of each alarm may be used
to switch any dc circuit with parameters equal to or
less than:
V = 40V
I = 200mA
Fig 11 Typical alarm application
(Shown without recommended screened cables)