Abloy DA460 Guide

ABLOY®DA460 SWING DOOR OPERATOR
Installation and commissioning manual

2
APPROVALS / STANDARDS
73/23/EEC (Low Voltage directive)
93/68/EEC (Low Voltage directive)
89/336/EEC (EMC directive)
Statement of fire doors by Technical Research Centre of Finland
------------------ THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS ------------------
Warning - IT IS IMPORTANT FOR SAFETY OF PERSONS TO FOLLOW THESE INSTRUCTIONS.
------------------------------------ SAVETHESEINSTRUCTIONS -----------------------------------------
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
Do not allow children to play with fixed controls.
Frequently examine the installation for imbalance and sings of wear or damage to cables,
springs and mountings. Do not use if repair or adjustment is necessary.
Disconnect the supply when cleaning or other maintenance is being carried out.
Before installing the operator, check that the operator is in good mechanical condition and it
opens and closes properly.
Ensure that entrapment between door and the surroundings is avoided.
Ensure that the operator is suited for installation. Check temperature, humidity, door weights,
etc. restriction in line with specifications applicable in the manual or other Abloy® Oy material.
Note!
Instructions, design specifications and illustrations which are contained in this manual are not
binding. Abloy Oy reserves the right as part of ongoing product development to make changes
without previous notice.

3
CONTENTS
Approvals ............................................................................................................................2
Revision .............................................................................................................................. 4
Content of delivery ............................................................................................................. 5
General information ............................................................................................................ 6
Operation ........................................................................................................................... 7
Main switch and mode switch ..............................................................................................7
Door weight ....................................................................................................................... 8
Installation ......................................................................................................................... 9
Internal connections ......................................................................................................... 14
Commissioning ................................................................................................................. 15
A safe door ....................................................................................................................... 18
External connections ........................................................................................................ 19
Connection examples ....................................................................................................... 21
Self diagnostic ................................................................................................................. 27
Maintenance ..................................................................................................................... 28
Spare parts ....................................................................................................................... 29

4
REVISION
Following pages have been revised:
Page Revision
14 Safetysensor-unit added into connections.
15-16 Settings updated.
18 Added a note about safety sensors.
19-26 All connections drawings updated.
28 Safety sensor diagnistics added.
29 Safetysensor-unit info added.
As at 22.05.2015.

5
CONTENT OF DELIVERY
DA460 Swing door operator
- screws 4 pcs M8x22
DA103 Mounting plate
- screws 6 pcs 5,5x32
DA147 Standard arm
- screws 2 pcs 5,5x32 and
1 pcs M8x30
DA148 Extended arm
- screws 2 pcs 5,5x32 and
1 pcs M8x30
DA149 Sliding arm
- screws 2 pcs 5,5x50 and
1 pcs M8x30
DA150 Extension piece
- 10 mm + M8x35
- 20 mm + M8x35 + M8x45
- 60 mm + M8x90

6
GENERAL INFORMATION
Technical data
Measures
• 595 (L) x 85 (H) x 107 (W) mm
• Weight 6,5 kg
• Supply voltage 90-264 VAC, 47-63 Hz
• Rated output 70 W
• Enclosure class IP20
Temperature range
• Storage -30...+85°C (in dry premises)
• Operation: -15...+50°C (in dry premises)
• The automatic swing door operator must not be installed in applications where it is
subjected to water or snow.
Interfaces
• Voltage output 24 VDC, stabilized, output current 500 mA
• Voltage output 12 VDC, stabilized, output current 1,0 A
• The total load must not exceed 12W
• Potential free relay output, preset to operate 2 seconds
2 A @ 30 VDC resistive load
Features
• Usage for heavy density of pedestrian traffic
• Push&Go as a standard feature
• Normal and delayed impulse
• Adjustable hold open time 0...60 s or sequential use
• Fire detector connection
• Free Swing operation
• Door hold force
• Prepull before opening
• Secondary DC inlet for power back up (24 VDC (•±15 %), 3A)
• Maximum opening angles:
With standard arm 100 degrees
With sliding arm on the opening side 100 degrees
With sliding arm on the closing side 90 degrees

7
OPERATION
ABLOY®DA460 is an electromechanical swing door operator for heavy use. The door operator includes new
free swing function: when using the door manually it operates lightly without motor’s resistance and the door
can be left in open position when required. It can be used on both single and double, internal and external, fire
and emergency exit doors.
Safety features
Opening cycle: If the door is obstructed in opening cycle. The door is set free and hold open time is started.
After 1 second, new trial is done to open the door. Maximum amount for trials is 4. If this is exceeded or hold
open time is end, the door is closed.
Closing cycle: If the door is obstructed in closing cycle. The door is set free and 4 new trials are done to close
the door. If the closing is still obstructed, the operator tries to close the door at one minute intervals.
MAIN SWITCH AND MODE SWITCH
Main switch Mode switch
When the power is switched on, the mains switch lights up.
1= on 0= off
Functions of mode switch
AUTO:
The operator opens the door for the duration of the hold open time.
MAN:
Manual use.
OPEN:
The door is held permanetly open.
NOTE! There is 3 seconds constant delay when mode switch is changed from
position OPEN to AUTO or MAN.

8
DOOR WEIGHT
50
60
70
80
90
100
110
120
130
140
150
160
170
180
60 70 80 90 100 110 120 130 140 150
50
60
70
80
90
100
110
120
130
140
150
160
170
180
60 70 80 90 100 110 120 130 140 150
Standard arm
Sliding arm
Door weight [kg]
Door width [cm]
Door weight [kg]
Door width [cm]

9
INSTALLATION
Tools required
Drill
Set of ball ended allen wrenches
# 2 Phillips head screwdriver
Flat blade screwdrivers, 2 pcs
Steps of installation
- Preparing installation
- Installing the mounting plate
- Mounting the operator and the arm
- Connecting the operator to mains
- Commissioning
- Testing
- Connecting impulse devices
Preparing installation
- Check the proper function of the door
- hinges
- door clearance
- Check the proper function of the lock
- lock case
- striker plate
Removal of housing
Note! Remove the protective earth wire from cover and connect it back after installation.
Keep the mains disconnected when removing or mounting cover.

10
Installing the mounting plate
Operator is to be installed on the transom, with the main switch located towards the hinge.
Use the mounting plate DA103 with the door operator ensuring the installation base is level and securely fixed
to a flat surface. Minimum requirement for wall profile is 5 mm (steel).
Installation measurements for the standard arms DA147, DA148 and sliding arm DA149 to closing side.
Hinge line
63 296,5 530 593
28,5
28,5 13
41,5
70
83
39,5
10
Ø 10
Ø 10 Ø 10
Mounting plate DA103
Ø 30

11
Assembly of the operator and the standard arm to the closing side
Hinge line
Mounting of the operator
M8x22 and washer
70
45
Min. 40
297
Y
90°
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
• Tighten the holding screw.
Mounting of the arm to the operator M8x30 and washer
Y (mm) Length of extension piece
0 No extension piece
10 10 mm (DA150/01)
20 20 mm (DA150/02)
30 30 mm (DA150/01, DA150/02)
40 40 mm (DA150/02 * 2 kpl)
60 60 mm (DA150/06)
Frame depth
Frame depth
DA147 0-150mm
DA148 150-250mm

12
Assembly of the operator and the sliding arm DA149 to the closing side
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
• Tighten the holding screw.
Y
297
Min. 37*
M
L585
Mounting of the operator
M8x22 and washer
Hinge line * From the mounting plate to the
mounting hole of the sliding rail,
without extension piece.
Y (mm) Length of extension piece
47 10 mm (DA150/01)
57 20 mm (DA150/02)
67 30 mm (DA150/01, DA150/02)
77 40 mm (DA150/02 2 pcs)
97 60 mm (DA150/06)
Mounting of the arm to the operator M8x30 and washer.
It is always recommended to use 10 mm extension piece.
Frame depth
DA149
Frame
depth
H/mm
Arm
distance
L/mm
Minimum
door width
M/mm
0-24
25-75
75-100
130
120
115
750
740
735

13
• After installation, ensure that the arm and door are properly adjusted.
• Mount a door stop to the door open position so that wind will not
drive the door against the wall, resulting in damage.
• Tighten the holding screw.
Assembly of the operator and the sliding arm DA149 to the opening side
Mounting of the operator
M8x22 and washer
Hinge line
585
M
L
Y
Max. 25
Mounting of the arm to the operator M8x30 and washer
Y (mm) Length of extension piece
37 Ei jatkoakselia
47 10 mm (DA150/01)
57 20 mm (DA150/02)
67 30 mm (DA150/01, DA150/02)
77 40 mm (DA150/02 * 2 kpl)
97 60 mm (DA150/06)
DA149
Frame depth
Frame
depth
H/mm
Arm
distance
L/mm
Minimum
door width
M/mm
0-50
50-100
100-150
150-200
185
205
235
270
800
820
850
885

14
- Electrical connections should be made by a qualified electrician.
- The power plug must have an easy access.
- If permanent connection is made unit must be equipped with an external
switch providing all pole disconnection.
- Keep the mains disconnected during installation.
INTERNAL CONNECTIONS
DC supply back-up
When not mains operated, or for back-up supply, the external 24 VDC (min. 3A) supply can be connected to X1
connectors 2 and 3. Connect + from DC supply back-up to X1 connector 2 and GND to X1 connector 3. No battery
charging or maintenance is provided by DA460.
white
brown
white
brown
I
0
L
N
To motor
red
black
Asentoanturi
Main switch
AUTO: red & black
MAN: NC
OPEN: blue & black
X4
X2
X6
0V
DC
AC
PE
black
X1
+ 24V backup
+ 24V in
X5
white
brown
white
External power supply unit
+24VDC, min 3A
red
black
blue
AUTO
MAN
OPEN
Safetysensor-unit
Mode switch
CU

15
COMMISSIONING
1 Check the free movement of the door.
2 Turn mode switch to MAN.
The mode switch is located in the head panel.
3 Plug in the mains and turn main switch on.
The main switch is located in the head panel.
4 Choose the type of the arm
The jumpers are located on the control board.
Jumper is connected.
Jumper is disconnected.
5 Check the DOOR
”Sealed” enables motorized closing pull before opening and final pull when closing. Select
this to ensure the proper function of the lock when prepull and final pull are needed.
Final pull will be activated 20 - 30 mm before the doors closed position. Final pull is
activated 1 second, when door is closed position.
When hold closed jumper is selected, operator pushes the door against the frame.
Push&Go is in operation, when mode switch is in AUTO position. When door is pushed or
pulled manually operator opens the door. Operator opens the door to adjusted opening
angle and closes the door after 3 second hold open time.
Note! It is not possble to use Push&Go and free swing options at the same time.
ARM
standard
sliding
sealed
hold closed
Push&Go
DOOR
sealed
hold closed
Push&Go
DOOR
sealed
hold closed
Push&Go
DOOR
Main switch Mode switch

16
COMMISSIONING
6 Check the OPTION
If the jumper is connected then operator requires N.C. output from the fire detector.
If the jumper is disconnected then operator requires N.O. output from the fire detector.
When jumper is connected the door can opened and closed manually. When opening impulse
comes, the door is opened to fully open position and closed after adjusted hold open time.
Free swing is in operation when mode switch is in AUTO position. Note! It is not possble to
use Push&Go and free swing options at the same time.
7 Safety sensor monitoring
Self diagnostics is in use when J2 (OS=opening side) and J3 (CS=closing side) are connected.
8 Teach door open and closed position
(is functional in program selector positions MAN and AUTO)
• Push TEACH-button briefly to enter learning mode.
• Teach the door closed position
Yellow led blinks: close the door and push TEACH-button
• Teach the door open position
Green led blinks: Open the door to the desired angle and push TEACH-button.
• Yellow ”TEACH CLOSED” led blinks: Close the door manually
• The green light remains lit. Door open and closed position is taught.
9 Operators force, opening speed and hold open time
The operator’s force requires adjustment to suit door weight. Use lowest possible value to
ensure the smooth function of safety feature.
Start the adjustment by putting the force potentiometer to middle position (= 50%) and fine-
tune it after opening speed adjustment.
Note! Important: as less force as possible
OPTION
OPTION
not in use not in use not in use
fire n.c
free swing
not in use not in use not in use
fire n.c
free swing
TEACH OPEN
POWER ON
TEACH CLOSED
TEACH
FORCE
Force
J1
J2
J3
J4

17
COMMISSIONING
Adjust the opening speed.
Minimum safe opening and closing times for door of various widths and weights are
summarized in the table.
Hold open times
Adjust first hold open time for delayed impulse and then hold open time for normal impulse.
Adjusting the hold open time for delayed impulse
Entering the mode:
• Turn mode switch to AUTO position.
• Press TEACH button at least 3 seconds.
• In the programming mode green led is lit, yellow led is flashing 3 times, pause, 3 times,
pause...
• Adjust the hold open time for delayed impulse (0...60 sec). Time starts when the door is in
open position. Full right position (seq) of the potentiometer means that every other impulse
either opens or closes the door.
Back to normal mode:
• Press TEACH button at least 3 seconds or wait 2 minutes.
• Turn mode switch to MAN position.
Adjusting hold open time for normal impulse
Adjust the hold open time (0...60 s). Time starts when the door is in open position. Full right
position (seq) of the potentiometer means that every other impulse either opens or closes the
door.
Note! For safe operation, always use low force, speed and long hold open time.
10 Test the operation
• Turn mode switch to AUTO.
• Test the operation
• If the function is not desired, repeat steps 4 to 9.
Resetting operator to factory settings (operator is moved to new door)
• Turn mode switch to OPEN.
• Push TEACH-button briefly. After that push TEACH-button 5 sec.
Door open and closed position information is removed from the memory.
SPEED
min max
HOLD
OPEN
seq
0
60
HOLD
OPEN
seq
0
60
Time (sec.) Door weight (kg)
60 80 100 120
Door
width
(mm)
800
1000
1200
1300
2,7 3,2 3,5 3,9
3,4 4,0 4,4 4,8
4,1 4,7 5,3 5,8
4,5 5,1 5,8 6,3

18
A SAFE DOOR
The safety of the door operator is controlled by basic adjustments; operator force, speeds, and hold open times.
• The operator force is an important adjustment. A high value affects to the safety feature and also to its
sensitivity.
• High speeds increases the energy transferred in the door causing it not stop correctly.
• With hold open times the distance from impulse device to door is preset.
1. Adjust low speeds.
2. Adjust the operator force to a low setting ensuring the safety feature activates on door moving.
3. Adjust the hold open times.
By following these basic procedures the operator is safe in operation.
Note!!! High speeds and safety is only possible by fitting of Safety sensors.
REMEMBER!
With using safety sensors to opening and closings sides and activating self diagnostics, the door environment
will be safe and meets the EN 16005-standards.
Note. fill the included EN 16005 checklist.

19
EXTERNAL CONNECTIONS
12345678910 11 12
+24V out
GND
Normal
Not
y
Lockin
g
GND
circuit
t
in use
r
impulse
Fire
detector
+12V out
Delayed
impulse
12 +24 VDC, 500 mA output
11 +12 VDC, 1,0 A output
10 Ground
7, 8, 9 Potential free relay output for lock drive
6 Normal impulse
5 Delayed impulse. Door will open after 1,0 seconds delay
4 Not in use
3 Locking circuit (Inhibits the opening if the lock bolt is out.
Grounding this input allows the opening)
2 Fire detector
1 Ground
Fire detector
Take connection loop between 1 and 2 away if fire detector is connected. Connect fire detector between 1 and 2
and check fire jumper (fire n.c.). After fire alarm, one manual opening is required to re-energise the operator to
chosen program selector mode.
Safety Sensor
The Safety Sensor is connected to terminals 1 and 4. More information on page 21. Safetysensor safetyimpulse
outputs (white and violet) are equipped with normally closed (NC) relays. Choose jumpers J2 (opening side) and
J3 (Closing side) on to switch on safety sensor monitoring.
1
2
3
4
J1
J2
J3
J4
1 Monitoring
2 Opening side safetyimpulse
3 Closing side safetyimpulse
4 Ground
- Do not strip any cables for unnecessary length.
Loose wires may cause unwanted contacts.

20
EXTERNAL CONNECTIONS
Impulse inputs
The closing contact drive (NO) must be potential free. The impulse device, like a push button or motion sensor,
must be installed within direct sight of the door. Maximum length of the impulse device cable is 30 meters. The
total resistance of the control switch and its wiring must not exceed 100 ohm, when switch is closed.
Delayed impulse: delay = 1,0 seconds. When the operator receives the opening impulse, the lock is released
immediately and door is opened after 1,0 seconds.
Normal impulse: Door is opened immediately.
- Do not strip any cables for unnecessary length.
Loose wires may cause unwanted contacts.