Dorma ES 90 User manual

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ES 90/100

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DORMA •
_ES_90/_100 _~I~\ J
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DORMA
Commissioning I Adjustment I Functional testing
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A\. Work on electrical equipment must only be
ill performed by trained and qualified electricians.
1. Preparations for commissioning
1.1 Basic prerequisites
The operator has been completely installed.
The protective earth conductor is connected.
The back-up storage battery module is plugged in.
The light barners are connected.
The expansion module is plugged in.
The separately supplied components such as
program switch, activators and lock systems have
been installed and connected.
The end stops are adjusted so that at the
maximum opening width both (outer) sliding
panels come into contact with the stops, and the
sliding panels and stationary screens do not
collide at their respective sealing profiles when
the door is closed.
2. Commissioning
1. Move the door panels to the half-open position.
2. Set the program SWitch to "OFF".
3. Unlatch the emergency stop switch.
4. Press the service pushbutton while at the same
time switching on the mains power.
5. Wait 10r approx. 20 seconds for the switch-on
phase to be completed. and 10r the control unit to
carry out a self-test. The operational status
display LED lights up and the door should now
slowly close.
In the case of single-panel, rightward opening doors:
If the door opens, the motor connections must be
reversed and procedure steps 1 to 5 repeated.
Only during initialisation (loading of default
program settings) is the changed counting
direction of the incremental encoder detected.
The door performs a closing cycle.
6. Once it has reached the closed position, set the
program switch 10 "AUTOMATIC".
7. Depress the service pushbutton for approx. 3
seconds.
The door set now performs a learning cycle:
The door opens at creep speed to determine the
opening width. Once the door is in the open
position. press the panels against the end stops to
enable the system to identify the motor type.
Opening width and motor type are then stored.
The door set then tests whether a lock is
connected and if so, what type of lock.
For this purpose. the door opens and closes a
short distance up to three times.
8. Briefly depress the service pushbutton.
The door opens quickly, the control unit stores the
door parameters and then performs a back.up
battery test
Ir\. When using the ES concealed rod multipoint lock,
ill perform the procedures specified under step 8
overleaf: Concealed rod multipoint lock.
3, Settings
3.1 Expansion module 4 (EM 4)
The control unit is preset so that it is optimised for the
most common appl ications.
By resetting a jumper, the emergency open function
can be converted into an emergency close function. For
this, unscrew and remove the housing cover 01 the
module.
If another setting should be required. this must be
implemented using the hand terminal (HT). (See hand
terminal operating instructions).
3.2 Re.instating the default settings
1. Depress the service button while at the same time
switching on the mains power.
The door performs a closing cycle.
2. Once the closed position has been reached.
release the service pushbutton and set the
program switch to 'AUTOMATIC".
The door performs a learning cycle and then
switches all parameters to the default settings.
3.3 Setting the partial opening width
The partial opening width can be set using the program
switch in accordance with individual requirements.
I. Set the program switch to "PERMANENT OPEN"
Door opens at creep speed.
2. Once the required partial opening width has been
reached, set the program switch to
"PARTIAL OPENING".
The door stops and the newly set partial opening
width is stored.
The program switch function for setting the partial
opening width can be disenabled using the hand
terminal. The partial opening width can then only be
set and adjusted using the hand terminal.
4. Functional testing
4.1 Light barriers
1. Interrupt the light barriers individually during the
closing cycle.
The corresponding LED on the expansion module
lights up and the door reverses.
2. With the door open, interrupt the light barriers for
a period of several seconds.
The door should remain open as long as the light
barrier transmission paths are interrupted.
Once the obstruction of the light barriers has been
removed. the door should close on expiry of the
preset hold-open time.
An automatic test of the light barriers is additionally
performed prior to each closing cycle.

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DORMA
4.2 Activators
Test all connected activators in the various program
switch settings. Perform settings and adjustments for
the activators in accordance with the corresponding
installation instructions.
4.3 Emergency opening -
operation with back-up battery module
1. Set the program switch to "OFF" and remove
mains plug.
Lock should not disengage and door should not
open.
? Set program switch to "AUTOMATIC".
Door should unlock and open.
3. Re-insert mains plug.
Door should close at creep speed.
4. Leave program switch in "AUTOMATIC" setting
and remove mains plug.
Door should open.
4.4 Emergency stop-
operation with backup battery module
1. Set program switch to "AUTOMATIC" and
during the closing cycle. operate the
emergency stop switch.
Door should stop and reverse.
4.5 Lock
Set program SWitch to "OFF".
• Door should be locked in closed condition.
In all other program switch settings.
• Door should be unlocked.
The lock can be adapted with the hand terminal at the
request of the customer.
(See hand terminal operating instructions)
4.6 Night-bank activator
1. Set program switch to "OFF".
2. Issue an opening signal uSing the
"NIGHT - BANK" activator.
The door should unlock and open.
The door should close and lock automatically once
the user has passed through the door or, at the
latest, on expiry of the pre. set
"NIGHT - BANK hold.open t,me",
3. Remove mains plug
4. Issue an opening SIgnal using the
"NIGHT. BANK" activator.
Door should unlock and open as long as the
NIGHT. BANK - signal remains live.
With the KT 8 key switch as the activator, the
door can also be unlocked if the power is
disconnected.
1. Push the door closed by hand.
2. Turn the key switch counter-clockwise.
Door should lock.
5. Further information
The door system performs a self-test every 4 hours or
at appropriate times after the system has been
switched on.
In this self-test, an emergency opening cycle is
performed under battery power and the control unit is
checked for integrity. If the self-test should fail, the
door remains in the open position.
The door can be closed by setting the
program switch to "OFF".
At the next opening signal, a further self-test is
performed.
6. Optional functions
If the functions described below have been
implemented, they must be tested as follows.
6.1 Air lock (two doors in tandem)
Depending on the side from which the opening signal
is initiated. the first door in the access sequence
should initially open and then close.
Only after the first door has closed should the second
door open and close.
6.2 Presence detector (bell contact)
Check the bell contact by interrupting the light
barriers.
6.3 Door status monitor
Check the audible or visual door status detectors.
6.4 Panic/emergency closing
It' The panic/emergency closing function is subject
ill to special statutory regulations. Consequently, it
is imperative to ensure compliance with the
relevant national regulations.
The panic/emergency closing function must be set
using the DIP switches and hand terminal.
Initiate a NIGHT/BANK signal in each of the program
switch modes "AUTOMATIC", "EXIT ONLY", "PARTIAL
OPEN" and "PERMANENT OPEN".
• The door should close immediately.
The door should not open either when the light barriers
are interrupted or when a signal is issued by radar
detectors.
Cancelling the panic/emergency closing function:
Set the program switch to uOFF", and then back to the
required mode.
Then test all the other functions.
Opening and reversing via the radar detector.
• Reversing via the light barriers.

CORMA • ES 901100
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DORMA
7. Force limitation
7.1 Adjusting the static force limits
as per ZH 1/494 and pr EN 12650
According to the German standard ZH 1/494, sliding
doors can be operated without hinged safety pocket
screens to safeguard the nip POints provided that the
static forces are limited to values Jess than 150 N.
The parameters listed in the following overview should
be regarded as a guideline for setting the forces.
ES 901100 control unit with motor type GR63x25
Force limit CLOSE: 86%
max. force: 147 N
Force limit OPEN, 27%
max, force: 145 N
E5 901100 control unit with motor type GR63x55
Forcelimit CLOSE: 80%
max, torce: 147 N
Forcelimit OPEN: 25%
A\ The factory default settings and the parameters
ill set using a keystroke function "Forces<150 N" on
the hand terminal cover all the common door
types.
The settings must be individually adjusted for less
common door types.
After completion of the setting adjustments, the
forces must be checked by measuring at the
closing edges and where appropriate corrected.
Additional protection
As additional protection for the area safeguarded by
the safety devices, a creep speed travel distance in the
OPEN direction must be set for the door
at 67% (approx. 20 em).
The value for the force limit is indicated in the display.
The force limit can be set to less than 150 N using a
keystroke functIon.
The reduced force limit restricts the permissible motor
current which in turn reducF!s acceleration and
velOCIty.
7.2 Adjusting the dynamic force limit
as per prEN 12650
The closing edges can also be protected by limiting the
dynamic forces and a light bamer. preferably installed
at a height of 0.5 m. The following parameters should
be regarded as guide values for ensuring that the forces
set are in compliance with the standard. and they can
be adjusted using the hand terminal.
E5 901100 control units with molar type GR63x25
Opening speed: 57%
Creep speed CLOSE: 53%
DeeP speed distance ClOSE:- 100%
Force limit CLOSE: 85%
max. force: 149 N
E5 901100 control units with motor type GR 63x@
Opening speed: 57%
Creep speed CLOSE, 53%
Creep speed distance CLOSE, 100%
Force limit CLOSE: 85%
'" After they have been set, the dynamic forces must
ill be checked and corrected at the closing edges in
accordance with the ranges specified in
prEN 12650.
8. Concealed rod multipoint lock
Technical data
Supply voltage:
The 24V power supply is picked off from terminals 11
and 19 on the basic module.
This power supply also enables emergency unlocking
and emergency opening in the event of a power failure
provided that the expansion module is fitted with a
back-up storage battery.
Power consumption:
29 rnA; locking and unlocking, approx. 50 rnA
Temperature range:
.20"C to 60"C
8.1 Prerequisites
Control unit of the concealed rod multipoint lock
is filted.
Cabling has been installed and connected in
accordance with the wiring diagrams ..
ESU or jumper has been inserted at input "ESU".
Jumper is set at input
"Concealed rod multipoint lock ON".
8.2 Commissioning
1. In the DOOR CLOSED position. set the lock type
using the hand terminal (see menu 4 "Door
types" in the sub menu "Special system"). Then
select the lock type option .Setting via hand
terminal"'.Concealed rod multipoint lock". This
setting procedure must be repeated after each
initialisation operation.
After the learning cycle. the setting is retained.
2. Initiate an opening signal.
The setting is stored once the door rcaches the
OPEN position.
3. Set the program switch to .OFF",
The concealed rod multipoint lock should engage.
The red fault LED should flash.
The buzzer should emit three signal tones.
A\. If the buzzer emits just one signal tone, the
ill connections "Motor +/-", "locklUnlock", and/or
"limit switch. locked/unlocked" must be reversed.

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_ ES90/100
4. Check the wiring and perform a directional test. In
so doing, monitor the signals at the control unit of
the concealed rod multipoint lock.
After a locking signal has been emitted, the
locking rod must move down and the bottom limit
switch must be closed.
5. Set the program sWitch of the ES90/100 control
unit to "AUTOMATIC".
The concealed rod multipoint lock should unlock.
The red fault LED should flash once.
The buzzer should emit a single signal tone.
8.3 Settings
Setting the motor trip current using the potentiometer
on the contro! unit of concealed rod multipoint lock.
1. Turn the potentiometer counter-clockwise
to its limit.
2. Engage and disengage the concealed rod
multipoint lock several times while observing
the green LED.
3. Gradually turn the potentiometer clockwise until
the green LEO briefly flashes.
The current limit has now been reached.
4. Turn the potentiometer a further small degree
clockwise until the LED is extinguished.
This completes the setting operation.
Check the limit switches and adjust as appropriate.
Check the position of the "locked" and "Unlocked"
limit switches and re-adjust as necessary.
The switches must be firmly closed in their respective
end positlOns and the rack should not yet have reached
its mechanical limit.
Setting DIP switch 1 (fault LED).
DIP switch 1 in position "ON".
• The LED fault indicator is switched on.
DIP switch 1 in "OFF" position .
• The LED fault indicator is switched off.
Setting DIP switch 2 (signal tone).
DIP switch 2 in "ON" position:
• The audible signal emitter is SWitched on.
DIP switch 2 in "OFF" position:
• The audible signal emitter is switched off.
8.4 Functional tests
Concealed rod multipoint lock ON:
A jumper or a switch (m the case of FST doors)
from terminal 12 to 13 places the system on
standby.
Fault lED (red), selectable via DIP switch:
Ix flash means unlocking successfully completed.
3x flashes means lockmg successfully completed.
lights up when both limit switches are either
open or closed In the idle state.
Continuous Itght signals fault.
Buzzer, selectable via DIP switch
Ix signal means unlocking successfully
completed.
3x signals means locking successfully completed.
• Continuous signal indicates fault; shutdown after
1 minute.
Standby LED (green)
• Ughts up when the motor overcurrent monitor
responds.
A\ The lock may only be operated in the "orr"
ill program switch position.
Unlocking:
• Unlocking is performed on receipt of an
input signal.
locking:
locking is performed on receipt of an
input signal.
The STOP output disables the door operator
during the locking and unlocking operation.
If the locking or unlocking operation is not
completed within 2 seconds, a short audible
alarm signal is emitted.
The attempted locking operation is repeated
twice.
• After a faull, the faulted direction is tested a
second time.
Fixing the limit positions
• Self-locking performed by short-circuited motor in
the locked and unlocked position.
NighUbank
With this input signal, It is also possible to
perform an emergency unlocking or an emergency
opening operation when the program switch is set
to "OFF" or if there is a power failure.
ESU
When the input is open, the anti-tamper output is set.
Fault acknowledgement
Once a fault has been rectified, the alarm signal can
be cancelled by briefly switching to the "OFP' program
switch position (acknowledgement/reset sequence) .
• limit switch OPEN sets the "Unlocked" output.
• limit switch CLOSED sets the "locked" output.
Manual unlocking
Operation of the manual unlocking mechanism
interrupts the motor connection (at pre-adjusted
limit positions).
locking and unlocking can be performed
manually.
Auxiliary contact for alarm systems
PrOVided on the bottom limit switch of the concealed
rod multipoint lock is an additional limit switch with a
change-over contact for indicating the locked position.
This can be connected to an alarm system.
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DORMA

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DORMA
Fault (floating contact).
Further processing of signal in the eyent of a
malfunction.
Tamper (floating contact):
Further processing of signal in the event of tamper
detection.
A\ The brown wire of the cable must be connected
ill last to PIN 11 (or remove the plug during
installation) as otherwise a short circuit may occur
due to the fact that the 24V power supply from
the back-up battery is still available even when
the mains is disconnected.
A\ The floor keeps should always be kept clean and
ill free of dirt by the operator.
9, Familiarisation
Once the commissioning and functional tests have
been performed on the door set, the operating
instructions should be handed over to the clienUuser
and they should be properly familiarised with both the
documentation and the system.
IO.Further information
The £5901100 Revision 8 (Rev. 8) control unit is
a further development of the old ES90/J 00
control system.
The commissioning procedure is the same for
both control types!
The Rev. 8 control differs from the older control
unit in respect of the following points:
1. It has a larger EPROM.
The EPROMs can not be used in the pre-Rev. 8
control units.
2. ES 90/100 control, Rev. 8, with concealed rod
multipoint lock.
The concealed rod multipoint lock can only be
connected to Rev. 8 controls.
The lock type must be programmed using the
hand terminal.
If the enabled lock type is a concealed rod
multipoint lock, the -Locking contact" input on
the EM 4 is converted to a disabling input tor the
concealed rod multipoint lock.
3. Adjusting the force limit value.
The force limit can be adjusted to a value below
150 N and retrieved using the hand terminal.
4. The CP 90 program selector (aka .control panel")
can be also connected.
5. After connecting the mains power, the
incremental encoder test function can be
switched ofi.
6. Night-bank funct,on in all 'AUTOMATIC"
programs.
This means that the night-bank hold-open time
applies in all program switch positions.
7. Disable functions @
The hand terminal can be used to implement
various disable functions.
8. In the event of a short circuit
The mains plug merely has to be disconnected for
2 to 3 seconds and then re-connected again.
9. Expansion modules with Transil diodes on the
soldered side cannot be plugged into the basic
module Rev. 8 due to mechanical incompatibility.
10. In the case of Rev. 8 basic modules (GM), there is
only one consecutive manufacturing serial
number.
This number is located on the plug (I 4) to which
the hand terminal is connected.
11. Operation without an expansion module or backup
battery module:
If the door system is operated without an
expansion module and without the backup battery
module, the secondeary trip loop is tested every
four hours (Function as per backup battery test
but without the door moving),

DORMA •
-_-_-E_S_9~O/~lO~O 1 t?J
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DORMA
Troubleshooting
See also Commissioning I Adjustment I Functional testing.
In the event of faults during start-up or operation, first check the following points;
Mains power available?
Emergency stop pushbutton unlatched?
Program switch in the correct position?
Light barrier transmission paths clear and light barriers clean?
Door obstructed?
Door panels easy to move (counter-roliers, floor guides)?
Fuse OK?
All external activators, emergency stop switches, program switches and locks correctly wired?
All plugged connections firmly in place?
A\ For connection of the interconnecting cable, completely open the corresponding terminal by unwinding the
ill screw in a counter-clockwise direction. Insert the wire and tighten the screw.
For installation work, remove plugs 11/12113 in order to disconnect the control unit.
If the fault should not be remedied by any of the above, use the hand terminal (HO) for fault analysis. Further aids
are provided by the diagnostics display on the expansion module and the information for fault rectification given in
the following table.
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Fault Possible cause Remedy
Door operates jerkily and in an Plug connectors Correctly fit the plug connectors or
uncontrolled manner. Cable on incremental encoder swap over the wires.
~~
Incremental encoder mode: on Check the incremental encoder
motorlreturn pulley mode with the HT.
0""' on motor
1 ""' on the return pulley
After the "4-hourly self-test", the Back-up battery not fully recharged, Check back-up battery voltage.
door remains stationary in or now spent Check operating hours with HT.
OPEN - posltion. Change back-up battery:
(only in the case of control units
with an expansion module)
Door remains open in all program Light barriers (LS) Check light barrier function by
switch settings observing the LEOs on EM 4 and HT
Emergency stop switch Jumper the inputs at the connector.
If this rectifies the fault, check the
emergency stop switch and replace
as necessary; test with HT.
Door does not open in the program Activator internal/external Remove connector for activator, and
switch settings "EXIT ONLY" and jumper input. If this rectifies the
'PARTIAL OPENING". fault, check the 24V power supply.
If also OK, check the activator and
replace as necessary.
Door will not open in program switch Emergency stop switch Jumper inputs at the connector. If
setting 'AUTOMATIC" and this rectifies the fault, replace the
"PERMANENT OPEN" emergency stop switch
Door opens in program switch Adjust or replace program switch.
setting "OFF"
Door stays open Short~circuit" Disconnect control unit from mains
(Servicedisplay is off) power and conned it again after
approx 3 seconds.
&, * Response of control units in the event of a short circuit.
• The 24V power supply for radar detectors, electro. mechanical locks and the motor connection
are of short-circuit-proof design.
In the event of a short circuit, the power supply unit interrupts all secondary voltages and the operating status
display is extinguished. After rectification of the short circuit, the power supply unit does not automatically
switch on again! Remove pains plug, wait approx. 3 seconds and then re-insert mains plug.

DORMA •
ES 901l00~ r?J
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DORMA
Troubleshooting for concealed rod multipoint lock
Fault
Motor does not respond.
Key switch in posItion: "Unlocked"
1. Sliding panels are unlocked.
2. Sliding panels move twice against
the upper stop and are then re.
locked.
Fault LED lights up.
Signal tone emitted.
Set program switch from
"AUTOMATIC" to "OFF".
1. Sliding panels are unlocked.
2. Sliding panels move tWIce against
the upper stop and are then rc-
locked.
Fault LED lights up.
Signal tone emitted.
Key sWitch in "Locked" position:
1. Sliding panels are locked.
2. Sliding panels move twice against
the lower stop and are then
unlocked.
Fault LED lights up.
Signal tone emitted.
Key switch in position: "Automatic"
1. Lock remains unlocked
Fault LED lights up.
Signal tone emitted.
Fault cannot be cancelled using the
program switch.
Sliding door no longer accepts any
opening signal.
Possible cause
Fault
Manual unlocking has interrupted
motor supply.
The "Unlocked" limit switch has not
been activated.
The "locked" limit switch is not
being activated.
"OFF" connection of the program
switch interrupted.
lock has been pulled over the limit
switch by hand. The ES901l00
control then receives a stop signal.
Remedy
Operate the program switch in the
sequence: "AUTOMATIC" - "OFF" -
"AUTOMATIC".
Check the continuity from terminal
17 to terminal 20.
Connect voltmeter to the terminals
of the limit switch.
Initiate closing cycle.
During the closing cycle, the
voltmeter display must show OV.
Or
Remove the cable connection for the
limit switch from the control unit.
Attach the multi meter and operate
the lock using the manual unlocking
mechanism.
During the closing cycle, the
multi meter display should show 0 11.
Adjust the limit switches.
Cancel fault signal by operating the
program switch in the following
sequence:
"OFF" - "AUTOMATIC" or
"AUTOMATIC" . "OFF".
"AUTOMATIC"
Connect voltmeter to the limit
switch.
Initiate closing cycle.
During the closing cycle, the
voltmeter display must show OV.
Or
Remove the cable connection for the
limit switch from the control unit.
Attach the multimeter and operate
the lock using the manual unlocking
mechanism.
During the closing cycle, the
multi meter display should show 0 u.
Adjust the limit switches.
Cancel fault signal by operating the
program switch in the following
sequence:
"OfF" - "AUTOMATIC" or
"AUTOMATIC" - "OFF
Il
•
"AUTOMATIC"
Check connection at pin 5. Perform
a reset (remove plugs 11112/13 from
the ES9Q control unit and then re-
insert after approx. 2 seconds).
Move the lock using the manual
unlocking mechanism back to its
end position or operate the lock back
into its end position using the key
switch.

~ E5901l00
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nORMA
Diagnostics port Service displays
Operational display. basic module (GM)
Once the mains power has been switched on, the power supply unit is energised. This takes about 20 seconds,
after which the LED lights up.
LED-display Condition Function
e
Normal mode Normal mode - Mains power available,
power supply unit energised
0
Off unit not receiving mains power
C
Flashing (frequency 2 Hz) Learning cycle - parameters are being determined and stored
e= LED on
0= LED off
o =LED flashing
Function display. expansion module:
LED 1 and LED 2 signal an interrupted light barrier transmission path. LEDs light up prior to each closing cycle
during the light barrier test.