Abriblue NEXTPOOL OPEN SURF SYSTEM User manual

Installaon
manual
Please read carefully and keep
available for later use
01/2022 Version
AE-12-205-6EN/01-2022
ABOVE WATER SLATTED SAFETY COVER
OPEN SURF System®
OPEN SURF System®
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Compliant
with the
NF P 90-308

Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover - 2/22
This manual is intended for the person who installs and commissions an ABRIBLUE slaed safety cover.
This manual must then be given to the pool owner along with the safety and user instrucons so that it is available for subsequent use.
The advice given in this leaet is the result of AS POOL’s experience in manufacturing automac slaed covers since 1995.
It will allow users to make the best use of this product which should give compete sasfacon.
Compliant with the highest requirements, our safety cover was designed to prevent children younger than 5 years old from accessing
the pool when it is unrolled and locked.
CAUTION
The oang slaed safety cover is not a substute for your common sense or your
responsibilies. It does not replace the vigilance of a responsible adult, which remains
the essenal factor in the protecon of young children.
FOREWORD
USEFUL ADDRESS
Your dealer (stamp):

3/22 - Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover
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CONTENTS
1. Preparing the pool
1.1 Electric connecons and cable passages 4
1.2 Building work 4
1.3 Squaring checks 5
2. Delivery and Recepon
2.1 Delivery 6
2.2 Recepon 6
2.3 Necessary tools 6
2.4 Items in the container 6
3. Assembling the OPEN SURF
3.1 Composion of the rails (SURF 1 and 2) 7
3.2 Dimensions to embed the rails 7
3.3 Assembling the rails (SURF 1 and 2) 7
3.4 Fixing the stand (SURF 1 and 2) 9
3.5 Fixing the moving rail and retaining stop
(SURF 1 and 2) 10
3.6 Fix the stop. 10
3.7 Removing the covers: (Surf 1 and 2) 11
3.8 Cung the pool sides 12
3.9 Removing the solar panel
(OPEN SURF 2 solar) 12
3.10 Final overall dimensions of the OPEN SURF2
slaed cover 13
3.11 Final overall dimensions of the RAISED OPEN SURF 13
4. Electric connecons
4.1 Cabled model 14
4.2 Stand-alone and stand-alone solar models 15
4.3 Solar cabled model 16
5. Assembling the slats
6. Limit switch adjustments
6.1 End of unrolling 17
6.2 Fixing the slat cover to the roller sha 17
6.3 Adjustment of the end of rolling stop 17
7. Test instrucons in the event
of a malfuncon
7.1 For the models with a box 17
7.2 For the solar models 18
7.3 For all models 19
8. Checks
9. Recepon of the cover by the end user
10. Appendix: Solar regulator
10.1 Regulaon operaon 20
10.2 Troubleshoong 20
11. Appendix: reminder of installaon rules
11.1 Solar panel operang principle 21
11.2 Panel orientaon 21
11.3 Projected shade and surrounding vegetaon 21
11.4 Solar kit element winterisaon 22
11.5 Example of produced, stored and used energy
calculaon 22

Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover - 4/22
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1. Preparing the pool
1.1 Electric connecons and cable passages
1.1.1 Power supply box (for a wired and a stand-alone
version)
Fig. 1
Prepare a 230 V power supply using R2V 3G2.5 mm²
(or Ro2V 3G2.5 mm²) cable for the electric box, which
must be installed outside volumes, ⓪, ①, and ②
in a dry area (technical room).
1.1.2 Electrical protecon
This power supply must be protected by a circuit
breaker or a 10 A fuse and a 30 mA ground fault
circuit breaker.
1.1.3 Sheaths
Prepare a connecon protected by a sheath for the
24 V DC power supply between the box and the
roller using 2 x 4 mm² if the cable is less than 15 m
long and using 2 x 6 mm² if the cable is between
15 m and 30 m long.
1.1.4 Cable passage
Separate cables transporng dierent voltages (24 V
and 220 V) and pass them freely placed in dierent
protecve sheaths and connect, removing all risks of
oxidaon and short-circuing, and in waterght and
accessible boxes located outside of volume 0 of the
swimming pool as per the NF C 15-100 standard.
1.1.5 Cable exit
Determine the cable output posion once the rails
have been installed and the stand posion is known.
1.1.6 Earthing
In compliance with the NF C15-100 standard, it is
imperave that all pools be ed with earthing in
compliance with standard requirements to evacuate
any stray currents that would exacerbate metal
oxidaon phenomena.
Consult the current electric standards and in
parcular NF C 15-100.
1.2 Building work
1.2.1 Concrete belt
Fig. 2
Provide for a concrete block using 350 kg/m3
concrete, width 0.25 m, height 0.4 m of the length
(X) of the planned rail.
Fig. 2
x
40 cm
25 cm
25 cm
x
40 cm
1.2.2 Overow
Fig. 3
Plan to control the water level at -12 cm below the
levelling course using a ø 50 mm overow which is
independent of the skimmers, and automac lling.
The absence of an operaonal overow compliant
with our recommendaons will void our guarantee.
Fig. 1
30mA
10A 2m 2.5m
1.5m
22
1
0
1.5m
D
230V 50Hz
0m< D <15m => 2 x 4mm2
15m< D <30m => 2 x 6mm2
230 V 50 Hz
30 mA
10 A
0 m < D < 15 m  2 x 4 mm2
15 m < D < 30 m  2 x 6 mm2
2 m 2.5 m
1.5 m 1.5 m
3 x 2.5 mm²

5/22 - Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover
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Fig. 3
120 mm
Ø 50 mm
1.2.3 Skimmer
When possible, plan to place the skimmers on the
pool widths and not on the lengths in order to
facilitate the movement of the cover.
1.2.4 Pool deck
The deck around the pool must be perfectly at and
level, so that the rails can also be posioned and
xed level.
1.3 Squaring checks
Fig. 4
1.3.1 In order to correctly place your roller perpendicular
to the pool lengths: measure the diagonals.
1.3.2 Make a mark (1) on the pool liner at the level of the
edge opposite the cable exit.
1.3.3 Measure a precise length "A" of 1 m less than the
length of the pool and make a mark (2), at the end
of A on the pool liner.
1.3.4 On the opposite length make a mark (3) opposite
mark (1).
Important, items 1 and 3, while complying with
squaring, must be located as close as possible
to being plumb with the rear coping edges for
right angles, or the end of any eventual curve.
1.3.5 Carry over the "A" measurement from (3) in order
to place mark (4).
1.3.6 Measure the distance "B1" between (1) and (4).
1.3.7 Measure the distance "B2" between (2) and (3).
1.3.8 If B1 and B2 are equal connue with the next step,
otherwise correct the posion of marks (3) and (4)
and start the operaon again unl B1 = B2.
Fig. 4
4
31
2
AA
B1 B2
L
l

Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover - 6/22
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x 2 5:00
2.3 Necessary tools
Fig. 6
Plan the equipment necessary for assembly: a
perforator, a set of at spanners, socket wrenches and
male hex keys, a set of screwdrivers, a mallet, pliers,
a spirit level, a glue gun, a cuer, a mulmeter, a tape
measure, a grinder, a marker and a saw.
Fig. 6
2.4 Items in the container
-A slaed cover.
-A motorised roller sha.
-A wheeled framework to support the roller sha.
-A xture kit.
-One power supply end stand.
-Installaon instrucons.
2. Delivery and Recepon
2.1 Delivery
Fig. 5
2.1.1 Plan the presence of 2 to 6 persons, or use a
handling device to handle the cover. The cover is
delivered in a non-recoverable wooden container
measuring at least 40 cm more than the width of
the pool. It is heavy and fragile.
2.1.2 For a 4 x 8 pool, the container weighs 295 kg and
measures 4.6 x 0.6 x 0.8(h).
2.1.3 For a 5 x 10 pool, the container weighs 395 Kg and
measures 5.6 x 0.6 x 0.8(h).
Fig. 5
0.8 m
x
0.6 m
W4.2 4.7 5.2 6.2 7.2 8.2 9.2 10.2 11.2 12.2
X4.6 5.1 5.6 6.6 7.6 8.6 9.6 10.6 11.6 12.6
2.2 Recepon
2.2.1 Open the container in the presence of the delivery
sta and check the condion of the goods and their
compliance. Keep the original packing.
2.2.2 If there is any damage or missing parts, write down
your reserves on the transport documents (e.g.:
burst pack). The words "subject to unpacking" alone
are null and void. Send a registered leer (with
acknowledgement of receipt) to the transporter
within 2 days. This leer must accurately detail the
damage found. Send a copy of the leer to AS POOL
for informaon.
2.2.3 Store the parts in the container which should not
be le in full sunlight, but should be placed in a cool
place if the assembly is not carried out on the same
day.
2.2.4 Make the inventory compared to the order.
2.2.5 Read the instrucons completely before starng
the assembly.
2.2.6 The installaon requires 2 people for 5 hours.

7/22 - Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover
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3. Assembling the OPEN SURF
3.1 Composion of the rails (SURF 1 and 2)
Fig. 7
3.1.1 The rail is in 2 parts, one 2.5 m part which can be
recut to length and a 0.5 m part which ts into the
2.5 m part.
3.1.2 In excess of 3 m, the rail is composed of 3 parts, a
2.5 m part, a 3 m rail that can be recut to length and
a 0.5 m part that t together.
3.1.3 Important: aer a rail has been cut, check that
there are no burrs and protect the exposed cut part
of the stainless steel rail using an an-rust product.
Fig. 7
3.2 Dimensions to embed the rails
Fig. 8
Minimum width
cut to
embed the rail
on the bearing
block side
25 x 45 mm
4580
25
Spacing between rails
= pool + 700 mm
approx.
Minimum width
cut to
embed the rail on
the motor side
25 x 80 mm
Fig. 8
3.3 Assembling the rails (SURF 1 and 2)
3.3.1 1st rail
Fig. 9
-Place the OPEN SURF System® symmetrically
on the pool and check that the roller tube is
perpendicular to the pool lengths (see g. 3). In
the case of a SURF System 2, the curved part of the
stand must be posioned on the pool side and the
"tail" (pointed part) on the deck side.
-Slide the rails under the wheels of the OPEN SURF.
-Advance the rail along the pool so that it is at least
260 mm from the edge.
-Fix the rails to the concrete block.
260 mm
Fig. 9
Fig. 10
-Drill a hole using a 5 mm bit at the posion of the
rst hole in the rail on the pool side.
Fig. 10
Ø5 mm
Ø5 mm
Fig. 11
-Remove the rail to enlarge the hole to Ø 8 mm
and insert the anchor.
Fig. 11 Ø8 mm

Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover - 8/22
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Fig. 12
-Next ret it and x it using the spacer and the
CHC M6 x 40 screw.
Fig. 12
Fig. 13
-Pivot the rail so that it is parallel to the pool.
Fig. 13
Fig. 14
-Pre-drill all the other holes keeping the
OPEN SURF close to the hole to be drilled in order
to maintain a constant gap between the rails.
Fig. 14
Fig. 15
-Remove the OPEN SURF from the rail and pivot
the rail to one side in order to enlarge the holes to
Ø 8 mm.
Fig. 15
Fig. 16
-Insert all the other anchors into the holes and x
the rail using the spacers and screws.
Fig. 16

9/22 - Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover
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3.3.2 2nd rail
Fig. 17
-Place the rail parallel to the other. Place the
OPEN SURF on the rails and against the stop on the
rst rail on the pool side.
-Pre-drill all the holes to Ø 5 mm always keeping the
OPEN SURF close to the hole in order to maintain a
constant gap between the rails.
-Push the rail aside to drill the Ø 8 mm holes and x
the rail with the screws.
Fig. 17
3.4 Fixing the stand (SURF 1 and 2)
Fix the stand to the rear of the rail on the motor side of
the OPEN SURF.
Fig. 18
-Place the OPEN SURF against the rear stop, place
the stand approximately 5 cm from it. For non solar
models, bring the power supply cable to the stand.
Fig. 18
Fig. 19
Power supply stand
-Mark the 4 holes using the plate (6) and drill using
a Ø 12 mm bit.
-Fit the threaded rods (5) using chemical sealer.
The rods must protrude 342 mm above the ground.
-Fit the square tube (4) and connect the 24 volt input
cable using the supplied screw terminal.
-Place the plate with the notch (3) and screw
the 4 bolts (2).
-Place the top (1).
Fig. 19
1
2
3
4
6
5
Fig. 20
Solar end stand (SURF 1 only)
-Mark the 4 holes using the base (1) and drill using
a Ø 1 mm bit.
-Fit the M8 anchors (3) and the FHC M8 x 60 (2) screws
to x the base.
-Fit the base (4).
-Adjust the orientaon of the stand so that the solar
panel faces south. Then, screw the CHC M6 x 16 screw
(5) in order to block the base rotaon.
-Place the cover (6) on the base and x it using the
4 plasc screws (8).
-Place the casing (7) on the casing (6) and t it using
the plasc screws (9).
Fig. 20 3
1
2
4
6
8
7
5
9

Installaon instrucons for the OPEN SURF System and OPEN SURF System 2 above-water automac slaed safety cover - 10/22
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3.5 Fixing the moving rail and retaining stop
(SURF 1 and 2)
Fig. 21
-Under the foot of the Open on the motor side is a
sensor which avoids the cover from unrolling onto
the pool deck.
-This will be fixed to the rear of the pool next to
the rail.
Fig. 21
OPEN SURF System® 2
OPEN SURF System® 1
Fig. 22
-Depending on the type of SURF that you have, place
the bar 3 or 10 mm from the edge of the rail. The
length of the bar must be adjusted from the end of
the rail and nish 9 cm from the sides of the coping.
-Carry out tests to check that the cover opens over the
pool (electric connecons § 4…).
-If this is not the case, readjust the bar.
Fig. 22
9 cm
3 mm
OPEN SURF System® 1
OPEN SURF System® 2
9 cm
10 mm
9 cm
10 mm
Fig. 23
-Next mark all the holes and drill using a Ø 6 mm bit
and t the M5 anchors with the FHC M5 x 35 screws
to x the bar.
Fig. 23
3.6 Fix the stop.
Fig. 24
-Place the OPEN SURF in the rear posion, the wheel
in contact with the stop.
-Slide the rod by placing it in the central hole of the
plate, the plate on the ground.
Fig. 24
OPEN SURF System® 1
OPEN SURF System® 2