Abriblue OPEN Classic User manual

OUT OF POOL AUTOMATIC SAFETY COVER
OPEN Classic
Installaon instrucons
Please read carefully and keep for subsequent consultaon
Version 02/2013
AE-12-004-4GB/05-2014
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Standard
NF P 90-308

Installaon instrucons for the OPEN Classic out of pool automac safety cover - 2/20
FOREWORD
This instrucon manual is intended for the person who installs and commissions an ABRIBLUE safety cover.
This manual must then be given to the pool owner along with the safety and user instrucons so that it is available for subsequent use.
The advice given in this leaflet is taken from the experience of AS POOL (ABRIBLUE): with over 55,000 automac covers since 1995.
The advice will allow the user to make the best use of this product which should give compete sasfacon to its users.
Compliant with the highest requirements, our safety cover was designed to prevent children younger than 5 years old from
accessing the pool when it is unrolled and locked.
The floang safety cover is not a substute for your common sense or your responsibilies. It does not replace the vigilance
of a responsible adult, which remains the essenal factor in the protecon of young children.
USEFUL ADDRESS
Your retailer (stamp):

3/20 - Installaon instrucons for the OPEN Classic out of pool automac safety cover
CONTENTS
1. Preparing the pool
1.1 Electric connecons and cable passages 4
1.2 Building work 5
1.3 Squaring checks 5
2. Delivery and Recepon
2.1 Delivery 6
2.2 Recepon 6
2.3 Necessary tools 6
2.4 Items in the container 6
3. Assembling the roller
3.1 Offset plate opon: assembly on the post 7
3.2 Fing the shaonto the posts 7
3.3 Placing the roller on the pool 8
3.4 Preparing the fixtures 8
3.5 Offset plate opon: fixture to the ground 8
3.6 Placing the threaded rods 9
3.7 Sealing the threaded rods 9
3.8 Cung the pool copings 9
3.9 Adjusng and ghtening the posts 10
3.10 Final overall dimensions of the pool cover 10
4. Electric connecons
4.1 Box 11
4.2 Motor and key switch 11
4.3 Roller rotaon test 11
4.4 Uncoupling 11
5. Assembling the slats
5.1 Placing the slats on the water 12
5.2 Assembling the slats 12
5.3 Adjusng the number of slats 12
5.4 Controlling the fit 12
5.5 Installing the stair slats 13
5.6 Slat orientaon ski 13
5.7 Fixing the apron to the pool 14
5.8 Fixing the an-liing buckles 14
5.9 Fixing with the Coverlock system. 15
6. Run stop adjustments
6.1 End of unrolling 17
6.2 Fixing the apron to the sha17
6.3 Adjustment of the end of rolling stop 17
7. Test instrucons in the event of a malfuncon
7.1 Checking the box 18
7.2 Checking the power supply cable between the electric box
and the roller motor 18
7.3 Checking the key switch 18
7.4 Direct check of the motor 19
8. Checks
9. Recepon of the cover by the end user
4
7
6
11
12
17
20
20
18

Installaon instrucons for the OPEN Classic out of pool automac safety cover - 4/20
4
1. Preparing the pool
1.1 Electric connecons and cable passages
1.1.1 Electric box power supply
Fig. 1
Prepare a 230 V power supply using an R2V3G2.5
mm² (or Ro2V 3G2.5 mm²) cable for the electric box,
which must be installed outside the volumes,
1
0
and
2
and in a dry place (technical room).
1.1.2 Electrical protecon
The power supply must be protected by a circuit
breaker or a 10 A fuse holder and a 30 mA ground
fault circuit breaker.
1.1.3 Sheaths
Prepare a connecon protected by a sheath for the
24 V DC power supply between the box and the
roller using 2 x 4 mm² if the cable is less than 15 m
long and using 2 x 6 mm² if the cable is between 15
m and 30 m long.
1.1.4 Water treatment communicaon opon
Plan a connection between the box and the
roller using 2 x 1.5 mm² if you are installing the
"communication with water treatment device
opon" box.
1.1.5 Cable passages
Separate cables carrying different voltages (24 V and
220 V) by passing them through different sheaths
which are spaced in compliance with NF C 15-100.
1.1.6 Cable exit
Fig. 2
Exit these cables 10 cm from the edge of the pool
in the alignment of the rear copings of the pool in
the case of 90° corner copings. If necessary advance
them by the distance of the radius of the curved
part of the pool's angle.
Consult the current electric standards and
especially the NF C15-100 standard.
Fig. 2
10cm
10cm
x
x
10 cm 10 cm
XX
Fig. 1
230 V 50 Hz
30 mA
3 x 2.5mm²
10 A
0 m < D < 15 m →2 x 4 mm2
15 m < D < 30 m →2 x 6 mm2
D
2 m 2.5 m
1.5 m 1.5 m
0
1
2
2

5/20 - Installaon instrucons for the OPEN Classic out of pool automac safety cover 5
1.2 Building work
1.2.1 Concrete belt
Fig. 3
Plan a concrete belt using a 350 Kg cement per m3
concrete mix with a size of w 25 cm x h 40 cm x l 100
cm using at least 0.10 m3to stabilise the fixture of
the roller.
1.2.2 Overflow
Fig. 4
Plan to control the water level at 12 cm below
the edge using a ø 50 mm overflow which is
independent of the skimmers and automac filling.
1.2.3 Skimmer
When possible, plan to place the skimmers on the
pool widths and not on the lengths in order to
facilitate the movement of the cover.
1.3 Squaring checks
Fig. 5
1.3.1 In order to correctly place your roller perpendicular
to the pool lengths: measure the diagonals.
1.3.2 Make a mark (1) on the pool liner at the level of the
edge opposite the cable exit.
1.3.3 Measure a precise length "A" of 1 m less than the
length of the pool and make a mark (2), at the end
of A on the pool liner.
1.3.4 On the opposite length make a mark (3) opposite
mark (1).
1.3.5 Carry over the "A" measurement from (3) in order
to place mark (4).
1.3.6 Measure the distance "B1" between (1) and (4).
1.3.7 Measure the distance "B2" between (2) and (3).
1.3.8 If B1 and B2 are equal connue with the next step,
otherwise correct the posion of marks (3) and (4)
and start the operaon again unl B1 = B2.
Fig. 3 40cm
100cm
25cm
100 cm
25 cm
40 cm
Fig. 4
120mm
Ø50mm
120 mm
Ø 50 mm
Fig. 5
4
31
2
A
A
B1 B2
L
l
AA
B2
B1
I

Installaon instrucons for the OPEN Classic out of pool automac safety cover - 6/20
6
2. Delivery and Recepon
2.1 Delivery
Fig. 6
2.1.1 Plan the presence of 2 to 6 persons, or use a
handling device to handle the cover. The cover is
delivered in a non-recoverable wooden container
measuring at least 40 cm more than the width of
the pool. It is heavy and fragile.
2.1.2 For a 4 x 8 pool, the container weighs 290 Kg and
measures 4.6 x 0.6 x 0.8 (h).
2.1.3 For a 5 x 10 pool, the container weighs 390 Kg and
measures 5.6 x 0.6 x 0.8 (h).
2.2 Recepon
2.2.1 Open the container in the presence of the delivery
staffand check the condion of the goods and their
compliance. Keep the original packing.
2.2.2 If there is any damage or missing parts, write
down your reserves on the transport documents
(e.g.: container open on delivery). The words
"subject to unpacking" alone are null and void.
Send a registered leer (with acknowledgement of
receipt) to the transporter within 2 days. This leer
must give an exact descripon of the damage. Send
a copy of the leer to AS POOL for informaon.
2.2.3 Store the parts in the container which should not
be lein full sunlight, but should be placed in a cool
place if the assembly is not carried out on the same
day.
2.2.4 Make the inventory compared to the order.
2.2.5 Read the instrucons completely before starng
the assembly.
2.2.6 The installaon requires 2 persons for 4 hours.
2.3 Necessary tools
Fig. 7
Plan the equipment necessary for assembly: a
perforator, a set of flat spanners, socket wrenches and
hex keys, a set of screwdrivers, a mallet, pliers, a level,
a glue gun, a cuer, a mulmeter, a tape measure, a
grinder, a marker and a saw.
2.4 Items in the container
- A slat apron
- A motorised roller sha
- Two posts to support the sha
- A 19 x 25 cm box
-Afixture kit
- Installaon instrucons
Fig. 7
x 2 4:00
Fig. 6
0.8m
x
0.6m
l4.2 4.7 5.2 6.2 7.2 8.2 9.2 10.2 11.2 12.2
X4.6 5.1 5.6 6.6 7.6 8.6 9.6 10.6 11.6 12.6
0.6 m
0.8 m
x

7/20 - Installaon instrucons for the OPEN Classic out of pool automac safety cover 7
3. Assembling the roller
3.1 Offset plate opon: assembly on the post
Fig. 8
3.1.1 Assemble the offset plates on the posts, consider
this plate as a template for the rest of the installaon
3.1.2 Place the screws in the 15 mm plugs in order to
stretch the plugs a lile
3.1.3 Place the plate under the foot and place the brass
plugs into the holes
3.1.4 Using a hex key, ghten the screws to 80 Nm
3.2 Fing the shaonto the posts
Fig. 9
3.2.1 Lubricate the contact parts using a silicone-based
grease.
3.2.2 Assemble the motorised tube to the post on the
motor side by inserng the motor end into the
white shabearing taking care to place the motor
cable exit towards the ground and the end of run
adjustment screws towards the sky.
3.2.3 Pin the motor end to the shabearing using the
M8x80 bolt and ghtening the nut onto the washers
above the shabearing.
3.2.4 Pass the white motor cable through the pre-drilled
hole half way up the post to connect it inside the
support.
3.2.5 Uncoupling the roller involves freeing the cable and
unpinning the M8x80 bolt while accompanying the
unrolling.
3.2.6 Fig. 10
Assemble the motorised tube to the post at the
opposite end to the motor by inserng the sha
into the white shabearing and placing the clip pin
or the bolt inside the post.
3.2.7 Fig. 11
Make sure that the posts are placed against the
sha.
Fig. 10
Fig. 9
Fig. 8
80Nm
80 Nm
Fig. 11
0mm
0 mm

Installaon instrucons for the OPEN Classic out of pool automac safety cover - 8/20
8
3.2.8 Fig. 12
If the posts cannot be placed tightly, install a
blocking ring which should be ordered from us.
3.3 Placing the roller on the pool
3.3.1 Check that the shaand the posts are level
(horizontally and squared) and that the rolling tube
is centred on the line formed by 1 and 3 (see Fig. 2
and Fig. 5).
3.3.2 Fig. 13
Measure the distance between the posts and use it
to place the plates on the ground and make marks
for the drilling.
3.4 Preparing the fixtures
Fig. 14
3.4.1 Drill 10 mm diameter holes penetrang the
concrete belt 100 to 120 mm.
3.4.2 Clean the holes by blowing.
3.5 Offset plate opon: fixture to the ground
Fig. 15
Prepare the threaded rods for aaching the plates
to the ground leng them protrude 15 mm from the
plate.
Fig. 12
Fig. 15
15mm15
mm
Fig. 13
x
x
x
x
Fig. 14
D.10
100 mm min.

9/20 - Installaon instrucons for the OPEN Classic out of pool automac safety cover 9
3.6 Placing the threaded rods
Fig. 16
Prepare the threaded rods so that they protrude 17
mm above the post.
3.7 Sealing the threaded rods
Fig. 17
3.7.1 Press the chemical sealing cartridge unl an even
mixture is obtained.
3.7.2 Inject a dose of one sealing graduaon into each
drilled hole and place the threaded rods as you go.
3.7.3 Respect the drying me indicated on the cartridge.
3.8 Cung the pool copings
Fig. 18 and 19
Cut the ends of the pool copings (if they overhang the
pool) for a length "x" depending on the length of the
pool "L" in order to allow the slats to move from the
shato the pool.
Fig. 17
Fig. 16
17mm
17 mm
Fig. 18
L456789101112131415
X290 300 310 320 330 340 350 360 370 380 390 400
xx
XX
Fig. 19
x
x

Installaon instrucons for the OPEN Classic out of pool automac safety cover - 10/20
10
3.9 Adjusng and ghtening the posts
3.9.1 Fig. 20
Mount the lower M8 nuts in the right order (for the
level adjustment if the pool copings are sloping or
rounded) on the template plates, on the posts, the
star washers and the M8 nuts.
3.9.2 Fig. 16
Adjust the verticality of the posts and the
horizontality of the tube using the lower nuts.
3.9.3 Fig. 20
Tighten using a torque wrench set at 40 Nm.
3.10 Final overall dimensions of the pool cover
Fig. 21
Fig. 20 40Nm
40 Nm
Fig. 21
Pool length D: min. diameter needed
8 m 560 mm
10 m 620 mm
12 m 660 mm
14 m 680 mm
16 m 720 mm
15
Shadimensions = pool width + 100 mm
Dimensions between base stands = pool width + 140 mm
110
Overall dimensions = pool width + 360 mm
25
350 < 12 m
430 > 12 m
150
D