ABS ABSFBM-200T User manual

OWNER’S MANUAL
ABSFBM-200T
American Baking Systems, Inc
290 Legion Court S.W.
Cedar Rapids, IA 52404
Phone: [phone]
Fax: [phone]

CONTENTS
1
Introduction••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(2)
Installation & Commissioning•••••••••••••••••••••••••••••••••••••••••••••••••••(3)
Operation•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(4)
Caution••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(8)
Cleaning & Maintenance••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(9)
Trouble Shooting••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(10)
Parts List••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(12)
Wiring Diagram••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(20)

INTRODUCTION
2
Introduction
The ABSFBM-200T is a Spiral Mixer with a Three-Timer control panel and
two motors; one motor drives the hook while the other drives the bowl. The
hook and bowl are made of stainless steel for long life and ease of cleaning.
The full bowl cover keeps flour dust down and protects the operator from
the hook while operating.
Owners and operators should carefully read and familiarize themselves
with this entire manual before attempting to operate or service this machine.
Complying with this manual will ensure years of safe and trouble-free
operation.
All of the information, illustrations and specifications contained in this
manual are based on the latest product information available at the time of
printing. American Baking Systems reserves the right to make changes at
any time without notice. If questions arise during the operation or servicing,
please contact us before proceeding.
Specification

INSTALLATION AND COMMISSIONING
3
Installation
The machine is ready for installation. After uncrating your spiral mixer,
inspect the machine for any damage that might have occurred during
shipment. Report any damage to us before proceeding. Never attempt to
operate this mixer with damaged parts.
1).Position the mixer in its appropriate working position, the mixer must be
installed on a horizontal and solid floor.
2).Adjust the mixer feet to ensure that the mixer is level, and seat it firmly
on all four corners. Ensure that no wheels touch the ground. The axles
are not designed to support the unit while mixing.
3).Connect the correct power supply to the machine as indicated on the
machine nameplate.
Commissioning
1).Start the mixer to check the direction of rotation of the kneading spiral
and the bowl. When viewed from above, both kneading spiral and bowl
should rotate clockwise. The arrow on the bowl indicates the correct
direction of the bowl. If the rotation direction is incorrect, swap two
phases in the plug (white and black wires) to reverse the rotation
direction.
2).Test the function of the safety emergency stop button. The machine
must stop immediately when you press this button.
3).Test the function of the limit switch for the bowl safety guard. When the
guard is lifted, the machine must stop immediately.

OPERATION
4
Control Panel
1.Timers
On top of the operation panel, there are three timers: TimerⅠ,Ⅱis for slow
speed; Timer Ⅲis for fast speed. Each Timer has three digits.
The unit of A and B is minute while C is 10 seconds, for example: 0.1 is 10
seconds, 1.2 is 1 minute and 20 seconds.
The timers are set by and buttons. Press button to
increase time, the maximum set time is 20 minutes. After 20 minutes is
reached, the timer returns to 0 minute again. Press button to lessen
the time on the timer.
When the spiral mixer is switched ON, timers will show the set time. The
timer will only be operative when mixer is in AUTO mode. The timer will
start automatically when the ON button is pressed. The slow speed timer I
will run first and then the slow speed time r Ⅱ, the fast speed timer begin
to run when the timer ,runs to zero. When all timers reach zero, the
machine will stop mixing.
When the spiral mixer safety guard is lifted, the timer will stop with the mixer
and resume when the guard is moved down and the ON button is pressed.
When the OFF button is pressed, the timers will reset to the original set
time.

OPERATION
5
2.Indication lights
Indication lights indicate the running state of the spiral mixer:
A). AUTO/MANUAL lights:
When “AUTO” lamp lights up, spiral mixer is inAUTO operation.
When “MANU” lamp lights up, spiral mixer is in MANUAL operation.
B). Bowl direction lights:
When lamp lights up, the bowl is in forward direction.
When lamp lights up, the bowl is in reverse direction.
C).Mixer speed lights:
When 1 lamp lights up, the hook is in the slow speed state.
When 2 lamp lights up, the hook is in the fast speed state.
D).Bowl inching light:
When “INCH” lamp lights up, spiral mixer is in manual inch mode. This
button is also operative when the safety guard is lifted.
E). On model light:
When “ON” lamp lights up, spiral mixer is in mixing mode.
F). O.L. Light:
When “O.L.” (OVERLOAD) lamp lights up, the overload relay is on. It
inform you that the mixer is overload, please switch off the mixer and
decrease the mixing weight and restart the machine again.
G).Stop mode light:
When “STOP” lamp lights up, safety cover has been raised during
mixing mode.
3.Function keys
AUTO / MANUAL selection Speed selection button
Bowl direction selection Inching button
Start button Stop button

OPERATION
6
Initial start-up (DAILY)
Check the machine’s bowl is clear of all foreign objects, all switches are off
and work area should be clear of bystanders.
Safety guard should be raised and pushed back fully against stop to avoid it
falling onto operator. The mixer has safety interlocks to prevent mixer
operation when the safety guard is lifted.
Complete ingredient should be checked to ensure accuracy in scale.
Operation Steps
1.Auto operation
A). Press buttons below Ⅰtimer to set the desired time for
reverse bowl slow mixing speed.
B). Press buttons below Ⅱ timer to set the desired time for
forward bowl slow mixing speed.
C).Press buttons below Ⅲ timer to set the desired time for
forward bowl fast mixing speed.
D).Press button until the “AUTO” lamp lights up.
E). Press button until the lamp lights up.
F). Press button to start machine.

OPERATION
7
2.Manual operation
A). Press button until the “MANU” lamp lights up.
B). Press buttons to select the desired direction.
C).Press to start.
D).Press button when you want to stop the machine.
The timer will stop function under manual operation.
The mixer will always start with slow speed even if you have selected fast
speed to start. When the mixer is running at slow speed, you can press
button to let mixer run at fast speed.
3.Control Buttons
When digital panel is damaged, the mixer can be operated by manual
switch located at left side of top cover. You can select slow speed or fast
speed manually without timer.
A). Press “ON” to start the machine
B). “1” means slow speed, “2” means fast speed.
In this state, the bowl can only rotate clockwise. And you can stop the
machine by pressing the emergency button or opening the safety guard.

CAUTION
8
1.Use the machine with great care and never be distracted.
2.Do not wear loose fitting clothes or clothing with wide or open sleeves.
3.Do not remove, cover or alter the warning stickers or machine safety
covers placed on the machine body.
4.Use machine only for what it was intended.
5.Do not set dough knives or scrapers atop machine, they could fall in
during operation and ruin the machine or injure the operator.
6.Do not use the machine with temporary electrical connections or
non-insulated cables.
7.Periodically check the state of the power cord and the cable clamp on the
machine body, replace it if necessary by an authorized service provider.
8.Discontinue use of the machine if there are broken or missing covers, a
damaged cord, or loud or odd noises coming from the machine..
9.Before cleaning or carrying out maintenance, isolate the machine from
the power supply first.
10. For all extraordinary maintenance, consult with the manufacturer or
authorized personnel.
11. Never insert hands or other objects into the bowl when the machine is
in operation. Keep hands and clothing away from bowl rollers while
bowl is turning.

CLEANING AND MAINTENANCE
9
1.Brush off all external surfaces. Use a soft brush and work from the top to
the bottom.
2.Remove all old dough using a plastic scraper.
3.Scrape the mixing bowl, the breaker bar, the dough spiral, under the bowl
cover inside the mixing bowl, and behind the mixing bowl.
4.Wipe all surfaces with warm water.
5.Apply a detergent/sanitizer and leave on all surface.
6.Scrub to loosen and remove residues.
7.Rinse the bowl and dough spiral mixer tool thoroughly with hot water on a
damp rag. DO NOT POWER WASH OR HOSE OFF MACHINE!
8.Remove excess moisture with clean towels. Dry all surfaces.

TROUBLE SHOOTING
1
0
Fault Possible Cause Remedy
The mixer does not
operate /start.
Not plugged in.
The main switch is “off”.
The bowl safety cover is
open.
The mixer overload has
been tripped.
Stop button is still locked
in the down position.
Plug in and switch
on.
Turn the switch on.
Place it down
position.
Contact supervisor /
service agent.
Release by rotating
and pulling out.
The mixer starts and
then stops.
Both high and low speed
timers are set to zero.
The mixer overload has
been activated.
Fuse blown internally.
Set mixing time on
both timers.
Contact supervisor /
service agent.
Contact supervisor /
service agent.
The mixer labors under
load. Belts screech.
Dough too stiff / tight.
Machine malfunction.
Review and adjust
dough consistency,
eg. Add more liquid.
Contact supervisor /
Service agent.
The mixer moves or
rocks during operation.
Floor not level or the
adjustable feet are
located incorrectly.
Readjust level and
stabilize by means
of adjustable foot.
Excessive flour dust
coming from mixer. First speed timer set too short. Extend first speed mix / blending cycle.
The mixer bowl and
dough hook operate in
the wrong direction.
Mixer is plugged into a
new electrical socket
after cleaning or moved
in bakery. Polarity of 3
phase plug reversed.
Return to original
position in bakery.
Consult authorized
electrical service to
rewire plug; swap
white and black
wires in plug.

TROUBLE SHOOTING
1
1
Fault Possible Cause Remedy
The mixer does not
stop Electrical / mechanical malfunction.
Switch off power at
main switch. Isolate
mixer by unplugging
machine.
Attach warning tag
to machine, contact
service agent.
Bread dough too soft.
Excessive water used in
dough (human error).
Incorrectly metered /
measured through water
meter (equipment error).
Over-mixed dough
Review recipe and
adjust dough
consistency.
Contact authorized
maintenance.
Review /check
/change mix cycle.
Final dough temperature
too hot.
Water temperature too
hot.
Dough mixed too long.
Reduce water
temperature.
Shorten mix cycle.
Final dough temperature
too cold.
Water temperature too
cold.
Dough mixed too shot.
Increase water
temperature.
Lengthen mix time.

PARTS LIST
1
2

PARTS LIST
1
3

PARTS LIST
1
4

PARTS LIST
1
5

PARTS LIST
1
6

PARTS LIST
1
7
Parts
Number Parts Code Parts Name Specification
SM200T001 16JCQCN25-1 Contactor CU-27 24V 3A1a1b
SM200T002 16JCQCN16-1 Contactor CU-16
3A1b 24V/50HZ (4pcs)
SM200T003 16JDQMY2-110V Relay
SM200T004 16JDQMY4-24V Relay
SM200T005 16BXSG111B Fuse Cover
SM200T006 16JDQRHN10A-5 Thermal Relay RHN10A 12.5-18A
SM200T007 16JDQRHN10A-3 Thermal Relay RHN-10A5.5-8.5A
SM200T008 16LSLCI-18 Mechanical Interlock
SM200T009 16BYQJBK100-1 Transformer 380V-220V/110V
30W-26V 70W
SM200T010 15PDL2060 Belt 7M-2060 (10pcs)
SM200T011 16KGLMEA9112G Microswitch
SM200T012 15PDL1120 Belt 7M-1120 (7pcs)
SM200T013 15ZCL6211VV Bearing 6211VV
SM200T014 15ZCL6211VV Bearing 6211VV
SM200T015 15YFL07 Oil Seal
SM200T016 15ZCL6213VV Bearing 6213VV
SM200T017 14M360-04 Bottom Bearing
Housing
SM200T018 14M370-20 Main Shaft
SM200T019 16MBLOMX-004-02 Control Panel Three-Timer
SM200T020 16KGLAR22PR-322B Select Switch
SM200T021 16KGLBE101 Cover for Manual
Switch
16KGLZA-BD3 Manual Switch
SM200T022 16KGLZA2-BS54 Emergency-Stop
Switch
SM200T023 16KGLOT63ET3 Main Power Switch
SM200T024 13RB210-01 Safety Cover
SM200T025 11M750-20 Safety Grills
SM200T026 11Y800 Bowl
SM200T027 15BSLHY01 Screw Handle HY8314.4, B-M16 *63
SM200T028 14D9016150-01 Foot Pad
SM200T029 11M444-20 Machine Top Cover
SM200T030 13M640-07 Clamping Block

PARTS LIST
1
8
SM200T031 14M630-07S Stainless Steel Hook
SM200T032 13M650-08 Central Pillar
SM200T033 15ZCL6015VV Bearing 6015VV
SM200T034 16MDL200AS-1 Top Motor B5YD160M-4/8 Y160M 12HP 4/8P
380V-50HZ-3PH 12KW
SM200T035 16MDL200TX-1 Bottom Motor B5Y132S-12
1.5KW-12P-380-50HZ
SM200T036 15LZL5 Rear Wheel
SM200T037 15PDL1450 Belt 7M-1450
SM200T038 15PDL1450 Belt 7M-1450
SM200T039 15ZCL6011VV Bearing 6011VV
SM200T040 15ZCL6009VV Bearing 6009VV
SM200T041 14M850-03 Shaft for Bowl Roller
SM200T042 14M840-05 Bowl Roller
SM200T043 15ZCL6304VV Bearing 6304VV
SM200T044 11M270-20 Adjusting Plate for Top
Motor L50 *5T *240 Q235
SM200T045 14M320-20-02 Top Motor Pulley For 50HZ
SM200T046 11M870-20-01 Machine Rear Cover 1.5T *788 *524 SPCC
SM200T047 14M330-20 Bottom Motor Pulley
SM200T048 11M290-20 Adjusting Plate for
Bottom Motor L50 *5T *200 Q235
SM200T049 16BXSZD Fuse Seat
SM200T050 16JDQPYF-14 Relay Seat
SM200T051 16JDQPYF-08 Relay Seat
SM200T052 16JDQRHN80A2-2 Thermal Relat RHN80A2 30-40A
SM200T053 14M461-03 Connector for Top
Cover SPCC 6T
SM200T054 14M471-03 Connector for Top
Cover SPCC 6T
SM200T055 14M380-20-02 Big Pulley
SM200T056 14M350-20 Top Bearing Housing
SM200T057 15ZCL6213VV Bearing 6213VV
SM200T058 15OXQ-145 O-Ring Ф2.62 *145.7
HARP25M145
SM200T059 12M803-05 Plate for Safety Cover SUS304/HL
1.5t *99 *165
SM200T060 14M670-20 Mount Clip Left