Acer AGS 2040AHD Manual

ACER Group
Springwood Industrial, Inc. Klim Industrial, Inc.
1062 N. Kraemer Place 244 N. Randolphville Road
Anaheim, CA 92806 Piscataway, NJ 08854
Tel: [phone] Fax: [phone] Tel: [phone] Fax: [phone]
http://www.acergroup.com http://www.acergroup.com
[email protected] [email protected]
PROCEDURE TO SETUP AGS 2040AHD SURFACE GRINDER
1. Unwrap the machine and check out machine for any physical damage. If so,
report to your dealer as soon as possible. Touch-up paint is inside the toolbox.
Use it as needed.
2. Turn vertical handwheel counterclockwise (spindle up) to take out spindle support
block. Swing out control panel out when removing spindle support block.
3. Move machine to appropriate location. Put leveling screw, nut and pad on
machine (follow picture)
Spindle support
block
Control
support
Leveling screw,
nut and pad

4. Remove the six brackets
5. Place vertical screw cover on top of column
Six
brackets
Vertical screw
cover

6. Check input power that will be used for the machine. Power required for our
machines are: 230V three phase (3Φ) or 460V three phase (3Φ). Power must be
first specified upon ordering. Please connect the power to R, S, T, Ground
terminal as follows with minimum current of 45 amps (230V).
[R], [S], [T], [GROUND]

7. Hook up electronic conduct connectors, two from hydraulic system, one from
magnetic separator and paper filter and one for the light.
8. Connect five corresponding hydraulic hoses: A-A, B-B, C-C, and P-P, T-T as
labeled.
Hydraulic
system
Magnetic
separator and
paper filter
For light
C
A
B
P T

9. Fill up hydraulic oil (minimum 40 gallons) and lubricating oil . Make sure filling
gauge is at F.
Hydraulic tank gauge
Longitudinal and
cross-feed way tank
Vertical way lube

10. Turn on control. Make sure all the motors are running clockwise (spindle motor,
hydraulic motor, cross-feed motor, vertical rapid motor, and coolant pump motor).
1) Release emergency button, turn on green start button. Turn chuck control on.
2) Press spindle, hydraulic and magnetic separator and paper filter system buttons
to check rotation.
3) Check cross-feed motor by pressing in and out push button while function
switch is in manual mode.
4) Check rapid vertical motor by pressing up and down push buttons while
function switch is in rapid mode.
If opposite direction, please turn off main power by pushing emergency button.
Switch any two power lines that go into the machine.
Start button
Emergency
button
Chuck
control
switch
Warning! Take out
wheel when testing
spindle rotation.
Spindle
motor on off
push button
Hydraulic
motor on off
push button Coolant on/off
push button
Cross-feed
function switch
(in manual
mode)
In and out push
buttons
3 position
function
switch
Up-down push
buttons
Down feed Start
and off button
Position setting
push button
Variable resistor
swich

11. Leveling the machine
Precisely level the machine on a solid foundation. Precise leveling of the grinder
is important to the finish of the product and the tolerance of the machine.
Machine level in X and Y axes has to be within .0004/12” or better.
Step 1 (in center position)
Step 2
Move table to left hand side and check level again
Step 3
Move table to right hand side and check level
Center Left

12. For auto lube pump, we recommend you use way oil #2 or for hydraulic oil, use
Mobil DTE 25 or follow the manual suggestion.
13. Read through the operation manual and choose the correct wheel for application.
14. Ready to run your grinder: please read through the AGS 2040/60AHD manual to
familiarize yourself with all functions, features and controls.
15. Should you have any questions or comments, please contact your local dealer first.
They will then refer you to Acer 714-632-9701 (west coast) or 732-752-9100
(east coast) for further assistance.