ACI Laser DFL Ventus Marker User manual

Mark your territory...
LASER MARKING SYSTEMS
Operating Instructions
DFL Ventus Marker Standard Design
Business Fibre
OEM Version
Laser Device Class 4

This product conforms to the requirements of the Machinery Directive 2006/42/EC.
The CE symbol is located on the type plate.
Manufacturer: ACI Laser GmbH
Steinbrüchenstraße 14
D-99428 Grammetal OT Nohra
Germany
Phone: [phone]
Fax: [phone]
[email protected]
www.ACI-Laser.de
We are constantly working on further developments.
Therefore, please understand that we must reserve the right to change the scope of the delivery in respect
of the form, equipment and technology at any time.
Reprinting, copying or translating this document in whole or in part is forbidden without the express written
permission of ACI Laser GmbH!
All rights under the copyright laws are expressly reserved by ACI Laser GmbH.
The manufacturer shall only be responsible for the safety characteristics of this device within the scope of
the legally applicable regulations if it is operated by the user in accordance with the operating instructions
and repaired by ACI Laser GmbH itself or someone appointed by and acting under the instructions of ACI
Laser GmbH.
© ACI Laser GmbH
Last update: 02/2019-02

Table of Contents
3
Table of Contents
1 Introduction .................................................................................................................................. 7
2 Important Information .................................................................................................................. 7
2.1 Intended Use ................................................................................................................................. 8
2.2 Improper Use ................................................................................................................................ 9
2.3 Notices in the Document ............................................................................................................. 9
2.4 Warranty ...................................................................................................................................... 11
2.5 Technical Customer Service ..................................................................................................... 12
3 Safety ........................................................................................................................................... 13
3.1 Basic Safety Instructions .......................................................................................................... 13
Functional safety ....................................................................................................................... 13
Laser class ................................................................................................................................ 13
Emissions .................................................................................................................................. 14
General ..................................................................................................................................... 15
Initial start-up ............................................................................................................................ 15
Operation .................................................................................................................................. 16
Maintenance/Care ..................................................................................................................... 16
3.2 Labels at the Device ................................................................................................................... 17
Warning notices ........................................................................................................................ 17
Type plates ............................................................................................................................... 19
4 Description .................................................................................................................................. 20
4.1 Overview ..................................................................................................................................... 20
4.2 Views of the Device .................................................................................................................... 21
Laser head view ........................................................................................................................ 21
Supply unit view ........................................................................................................................ 22
4.3 Intended Purpose ....................................................................................................................... 23
4.4 Principle of Operation ................................................................................................................ 24
Fiber laser beam generation ..................................................................................................... 25
Laser Safety Device (SD) ......................................................................................................... 25

Table of Contents
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4.5 Technical Data ............................................................................................................................ 27
Laser device ............................................................................................................................. 27
Connection values .................................................................................................................... 27
Interfaces .................................................................................................................................. 27
Scan unit ................................................................................................................................... 28
Focusing objectives (optional) .................................................................................................. 28
Dimensions and weight ............................................................................................................ 29
Operation and storage conditions ............................................................................................ 30
4.6 Scope of Delivery ....................................................................................................................... 30
5 Installation .................................................................................................................................. 31
5.1 Unpacking ................................................................................................................................... 31
5.2 Mechanical Installation .............................................................................................................. 33
Assembly of the laser head to the plant ................................................................................... 34
Assembly of the laser head to the supply unit ......................................................................... 35
Focusing ................................................................................................................................... 36
Adjusting the focus finder ......................................................................................................... 37
Connecting the fiber laser cable ...............................................................................................38
5.3 Marking Software Installation ................................................................................................... 40
Minimum hardware requirements ............................................................................................. 40
Installation ................................................................................................................................. 40
5.4 Electrical Installation ................................................................................................................. 41
5.4.1 Interfaces ..................................................................................................................................... 41
Laser head interfaces ............................................................................................................... 41
Supply unit interfaces ............................................................................................................... 42
Interlock connection .................................................................................................................. 43
Laser control interface .............................................................................................................. 45
Optional trim module ................................................................................................................. 47

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5.4.2 Connection ................................................................................................................................... 48
Power connection ..................................................................................................................... 48
Connection between the laser head and the supply unit .......................................................... 48
Connection with the PC ............................................................................................................ 48
5.5 Checking the Installation ........................................................................................................... 49
6 Operation .................................................................................................................................... 50
6.1 Operating and Display Elements ..............................................................................................50
Operating elements ................................................................................................................... 50
Multi function display ................................................................................................................. 50
6.2 Starting the Laser Marking Device ...........................................................................................52
6.3 Handling ...................................................................................................................................... 53
6.4 Fault Finding ............................................................................................................................... 53
6.4.1 General Faults .............................................................................................................................. 53
6.4.2 Specific Faults .............................................................................................................................. 55
7 Maintenance and Repair ............................................................................................................ 57
7.1 Care ............................................................................................................................................. 57
Cleaning the objective ............................................................................................................... 58
Cleaning the ventilation slits .................................................................................................... 59
7.2 Maintenance, Repair .................................................................................................................. 60
Maintenance intervals ............................................................................................................... 60
8 Scrap Disposal ........................................................................................................................... 61
9 Appendix ..................................................................................................................................... 62
9.1 Saturation Vapour Pressure as a Function of the Temperature ............................................ 62
9.2 EC Declaration of Incorporation ............................................................................................... 64
9.3 EC Declaration of Conformity ................................................................................................... 65
10 Index ............................................................................................................................................ 67

Table of Contents
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Introduction
7
1 Introduction
Dear customer,
Thank you for the confidence which you have shown in us by purchasing our quality prod-
uct. We would like to wish you every success with the use of the devices.
Make yourself familiar with these operating instructions before starting use. The operating
instructions tell you how to use your new devices correctly and safely, and take you step
by step through the actions which have to be performed before using it for the first time.
You will find more detailed information on the enclosed CD-ROM.
2 Important Information
Our products are developed and manufactured under strict quality monitoring to give a
long and fault-free service life.
This guarantees:
•highest quality and a long life,
•easy and safe operation,
•functional design,
•optimization for the intended purpose.
The DFL Ventus Marker is a state-of-the-art device. The EC Declaration of Incorporation
and the EC Declaration of Conformity confirm that the manufacturer has complied with the
relevant directives. The CE symbol is located on the type plate.
The laser marking device contains a class 4 laser according to DIN EN 60825-1 "Safety
of Laser Devices".
Should the operating company integrate the device as an OEM component into an exist-
ing installation, it shall bear the sole responsibility for fulfilling the standards and directives.
This includes, for example, fitting it into a laser protection hood or integrating it into a pro-
duction line.

Important Information
8
The company operating the laser marking device is obliged to implement the safety
measures arising from DGUV no. 11 "Laser Radiation" and from DIN EN 60825-4 "Safety
of Laser Devices".
Please read these operating instructions carefully from the beginning in order to avoid er-
rors and risks.
Reference is made to residual hazards at the relevant places in the operating instructions.
Please also take note of the warning notice stickers on the device.
2.1 Intended Use
•The operating company is obliged to appoint a laser safety officer in accordance with
para. 6 of DGUV no. 11 "Laser Radiation" to ensure that the relevant safety guidelines
and standards are observed.
•The DFL Ventus Marker marking system is intended to be used exclusively for marking
applications in conjunction with the associated Magic Mark software.
The performance parameters must be adapted to suit the properties of the materials to
be marked.
•The laser marking device is intended for integration into installations or lines.
Please contact the manufacturer for information about other possible applications.
•Usage for the intended purpose includes observance of these operating instructions,
the instructions in the software manual and the warning stickers on the device.
•The supplier/manufacturer shall not be liable for personal injury or material damage re-
sulting from improper use of the laser itself or the safety devices.

Important Information
9
2.2 Improper Use
All other uses other than use for the intended purpose, including that with other control
software, shall be deemed to be improper use.
The laser marking device must not be used by:
•persons who have not read or understood these operating instructions,
•persons who have not been instructed in the proper operation,
•persons who are under the influence of alcohol and or drugs, or
•persons whose alertness is impaired by medicines or other influences.
The laser marking device must not be used:
•if the required protective devices have not been provided according to para. 4 of
DGUV no. 11 "Laser radiation",
•if protective/safety devices are bridged, defective or if they cannot reliably fulfil their
function,
•if there is a suspicion that direct or leakage radiation can emanate.
2.3 Notices in the Document
Take note of the warning notices, take the specified actions and observe the prohibitions.
A warning notice warns of a possible hazard and contains recommendations for prevent-
ing the hazard occurring. Key words indicate the type of hazard, symbols emphasize this
visually.
Follow the stated measures for preventing hazards to the operator or tangible assets.
The following classification of dangers are used in these safety instructions:

Important Information
10
Additional information on working with the laser marking device and protection of the en-
vironmental are emphasised as follows:
DANGER
RISK OF DEATH OR SERIOUS INJURIES!
Indication of an imminent danger, which will result in death or serious injuries if
the appropriate precautionary measures are not taken.
WARNING
DANGER OF INJURIES AND/OR RISK OF PROPERTY DAMAGE.
Indication of an immediately impending hazard which can cause serious injuries
or property damage if the appropriate precautionary measures are not taken.
CAUTION
RISK OF PROPERTY DAMAGE.
Indication of a possible hazard which may cause damages of the equipment if
the appropriate precautionary measures are not taken.
NOTICE
Useful additional information and tips!
ENVIRONMENT
Protect the environment!
Instructions for observing environmental protection regulations!
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