aci CLASSIC Fibre User manual
Mark your territory...
LASER MARKING SYSTEMS
Operating Instructions
Workstation CLASSIC Fibre
Workstation CLASSIC Fibre XL
This product conforms to the requirements of the Directive 2006/42/EC on machinery.
The CE symbol is located on the type plate.
Manufacturer: ACI Laser GmbH
Steinbrüchenstraße 14
D-99428 Grammetal OT Nohra
Germany
Phone: +49 3643 4152-0
Fax: +49 3643 4152-77
www.ACI-Laser.de
We are constantly working on further developments.
Therefore, please understand that we must reserve the right to change the scope of the delivery in respect
of the form, equipment and technology at any time.
Reprinting, copying or translating this document in whole or in part is forbidden without the express written
permission of ACI Laser GmbH!
All rights under the copyright laws are expressly reserved by ACI Laser GmbH.
The manufacturer shall only be responsible for the safety characteristics of this device within the scope of
the legally applicable regulations if it is operated by the user in accordance with the operating instructions
and repaired by ACI Laser GmbH itself or someone appointed by and acting under the instructions of ACI
Laser GmbH.
© ACI Laser GmbH
Last update: 08/2019-03
Table of Contents
3
Table of Contents
1 Introduction ..................................................................................................................7
2 Important Information .................................................................................................. 7
2.1 Intended Use ................................................................................................................................. 8
2.2 Improper Use ................................................................................................................................ 8
2.3 Notices in the Document ............................................................................................................. 9
2.4 Warranty ...................................................................................................................................... 10
2.5 Technical Customer Service ..................................................................................................... 11
3 Safety .......................................................................................................................... 12
3.1 Basic Safety Instructions .......................................................................................................... 12
Laser safety .................................................................................................................................. 12
Emissions ..................................................................................................................................... 13
General ......................................................................................................................................... 13
Start up ......................................................................................................................................... 13
Operation ...................................................................................................................................... 14
Maintenance/care ......................................................................................................................... 14
3.2 Labels at the Device ................................................................................................................... 15
Warning signs ............................................................................................................................... 15
Type plate ..................................................................................................................................... 16
4 Description ................................................................................................................. 17
4.1 Intended Purpose ....................................................................................................................... 17
4.2 Views of the Device .................................................................................................................... 18
Front side ..................................................................................................................................... 18
Rear side ...................................................................................................................................... 19
4.3 Technical Specifications ........................................................................................................... 20
Laser marking system .................................................................................................................. 20
Table of Contents
4
Usable mounting area of the T-slot plate ..................................................................................... 20
Adjusting the height with the focus finder function ....................................................................... 20
Positioning and repetition accuracy ............................................................................................. 20
Safety door ................................................................................................................................... 20
Max. component heights and marking fields ................................................................................ 20
Maximum working areas .............................................................................................................. 20
Laser protection screen ................................................................................................................ 21
Lighting ......................................................................................................................................... 21
Extraction ..................................................................................................................................... 21
Operation ..................................................................................................................................... 21
Laser protection class .................................................................................................................. 21
Interfaces ..................................................................................................................................... 21
Electrical data ............................................................................................................................... 21
Operating conditions .................................................................................................................... 22
Weight without laser ..................................................................................................................... 22
Options ......................................................................................................................................... 22
4.4 Scope of Delivery ....................................................................................................................... 22
5 Installation ..................................................................................................................23
5.1 Unpacking ................................................................................................................................... 23
5.2 Setting Up ................................................................................................................................... 24
5.3 Assembly .................................................................................................................................... 25
5.3.1 Connections ................................................................................................................................. 25
Rear side ...................................................................................................................................... 25
Workroom ..................................................................................................................................... 25
5.3.2 Laser Marking Device Assembly .................................................................................................. 26
5.3.3 Extraction Assembly ..................................................................................................................... 26
5.3.4 Power Connection ........................................................................................................................ 26
5.3.5 Connection of Supply Cable and Fiber Laser Cable .................................................................... 27
5.3.6 Connection with PC ...................................................................................................................... 28
Table of Contents
5
5.4 Checking the Installation ........................................................................................................... 28
6 Operation .................................................................................................................... 29
6.1 Operating and Display Elements ..............................................................................................29
Control panel ................................................................................................................................ 29
Emergency stop button ................................................................................................................ 30
6.2 Start ............................................................................................................................................. 31
6.3 Handling ...................................................................................................................................... 31
6.4 Fault Finding ............................................................................................................................... 32
7 Maintenance, Repair, Care ........................................................................................ 33
Cleaning ....................................................................................................................................... 33
8 Scrap Disposal ........................................................................................................... 34
9 Appendix ..................................................................................................................... 35
9.1 Wiring Diagram ........................................................................................................................... 35
9.2 Drawing of the T-Slot Plate ........................................................................................................ 37
9.3 Assembly Dimensions ............................................................................................................... 38
9.4 Drawing of the Axis Stroke ........................................................................................................ 40
9.5 Illustration of the Rotary Module .............................................................................................. 41
9.6 Illustration of the Working Areas .............................................................................................. 42
9.7 EC Conformity Declaration ........................................................................................................ 43
10 Index ............................................................................................................................ 45
Table of Contents
6
Introduction
7
1 Introduction
Dear customer,
Thank you for the confidence which you have shown in us by purchasing our quality prod-
uct. We would like to wish you every success with the use of the devices.
Make yourself familiar with these operating instructions before starting use. It tells you
how to use the new devices correctly and safely, and takes you step by step through the
actions which have to be performed before using it for the first time.
You will find more detailed information on the enclosed CD-ROM.
2 Important Information
Our products are developed and manufactured under strict quality monitoring to give a
long and fault-free service life.
This guarantees:
•highest quality and a long life,
•easy and safe operation,
•functional design,
•optimization for the intended purpose.
The Workstation CLASSIC Fibre is state-of-the-art. The Declaration of Conformity con-
firms that the manufacturer has complied with the relevant directives. The CE mark is lo-
cated on the type plate.
Please read these operating instructions carefully from the beginning in order to avoid er-
rors and risks.
Reference is made to residual hazards at the relevant places in the operating instructions.
Please also take note of the warning notice stickers on the device.
Important Information
8
2.1 Intended Use
•The Workstation CLASSIC Fibre is intended exclusively for use with the following la-
ser marking devices and the associated Magic Mark software:
Economy/Business Fibre DFL Ventus Marker
•Usage for the intended purpose includes observance of these operating instructions,
the operating instructions of the laser marking device, the instructions in the software
manual and the warning stickers on the device.
2.2 Improper Use
All other uses other than use for the intended purpose shall be deemed to be improper
use!
The workstation must not be used by:
•persons who have not read or understood these operating instructions,
•persons who have not been instructed in the proper operation,
•persons who are under the influence of alcohol and or drugs, or
•persons whose alertness is impaired by medicines or other influences.
The workstation must not be used:
•if protective/safety devices are bridged, defective or if they cannot reliably fulfil their
function,
•if there is a suspicion that direct or leakage radiation can emanate.
The supplier/manufacturer shall not be liable for personal injury or material damage result-
ing from improper use of the workstation itself or the safety devices.
Important Information
9
2.3 Notices in the Document
Take note of the warning notices, take the specified actions and observe the prohibitions.
A warning notice warns of a possible hazard and contains recommendations for prevent-
ing the hazard occurring. Key words indicate the type of hazard, symbols emphasise this
visually.
Follow the stated measures for preventing hazards to the operator or tangible material as-
sets.
The following classification of dangers are used in these safety instructions:
Additional information on working with the device and protection of the environmental are
emphasised as follows:
DANGER
RISK OF DEATH OR SERIOUS INJURIES!
Indication of an imminent danger, which will result in death or serious injuries if
the appropriate precautionary measures are not taken.
WARNING
DANGER OF INJURIES AND/OR RISK OF PROPERTY DAMAGE.
Indication of an immediately impending hazard which can cause serious injuries
or property damage if the appropriate precautionary measures are not taken.
CAUTION
RISK OF PROPERTY DAMAGE.
Indication of a possible hazard which may cause damages of the equipment if
the appropriate precautionary measures are not taken.
!
!
!
Important Information
10
2.4 Warranty
The manufacturer guarantees that the product does not have any manufacturing or mate-
rial defects.
The warranty period shall be 12 months from the dispatch date in as far as no other con-
tractual ruling has been made.
The scope of warranty is limited to the repair or replacement of the product supplied by
the manufacturer.
The manufacturer is responsible for returning repairs under warranty to the customer, the
customer is responsible for returning the device to the manufacturer.
The manufacturer does not accept any liability,
•if the product has been damaged by incorrect handling or operation, or as a result of
improper use,
•if seals on the device have been broken,
•for damage caused by use under unauthorized environmental conditions,
•for consequential damage.
NOTICE
Useful additional information and tips!
ENVIRONMENT
Protect the environment!
Instructions for observing environmental protection regulations!
Important Information
11
2.5 Technical Customer Service
ACI Laser GmbH
Steinbrüchenstraße 14
D-99428 Grammetal OT Nohra
Germany
Phone: +49 3643 4152-0
Fax: +49 3643 4152-77
www.ACI-Laser.de
NOTICE
The workstation may only be maintained and repaired by the manufacturer. Any
manipulations on the device or breaking the warranty seal will void any claims under
warranty.
Safety
12
3Safety
3.1 Basic Safety Instructions
The following safety instructions have fundamental importance for the use of the
workstation, and for its care and maintenance.
They must always be followed and are only stated centrally here.
Laser safety If used properly, the workstation with an integrated laser marking device can be operated
in laser protection class 1.
The laser protection screen in the viewing window is matched to the characteristics of the
laser marking device. The specification corresponds at least to the required protection lev-
el and can be taken from the adhesive label on the window.
•Only use the workstation and laser marking device in the combination supplied by the
manufacturer!
•If the protection screen is damaged, the device must not be operated.
Safety
13
Emissions •Chemical and physical reactions during the laser marking can cause
- gases,
- vapours,
- aerosols,
- dusts,
-mistsor
- other reaction products
to be given off from the material surface.
These may be toxic, depending upon the material being processed. The operating
company must therefore provide effective extraction. Information about this can be
found, for example, in the VDI Guideline 2262 1 to 3 "Air Quality in the Work Place".
General •Read the Operating Instructions, and keep them at hand at all times.
•Follow the Operating Instructions for the laser marking device.
•Follow the Operating Instructions for the air conditioner and the instructions for any oth-
er devices made by other manufacturers (for example extraction units).
•Do not mark any easily flammable or combustible materials.
Start up •Each time before starting up, ensure that all safety devices are mounted and working
perfectly.
- Covers
- Door mechanism
- Emergency stop button
•Never use the device system immediately after large temperature changes. Conden-
sation water may damage the device.
Safety
14
Operation •The workstation may only be operated by trained personnel.
It is advisable to log both the initial training as well as the regular refresher courses.
•The device may only be operated when connected to an alternating voltage supply cor-
responding to the specifications on the type plate.
•The effectiveness of the protective conductor must be regularly checked and confirmed
by an authorized skilled worker.
•If a defect occurs in the workstation, it must be disconnected from the power supply
system and secured against being switched on again.
Maintenance/care •Maintenance and repair work on the workstation may only be performed by the manu-
facturer.
•Disconnect the device from the power supply before starting cleaning and care tasks.
•Do not touch the electrical/electronic components.
Safety
15
3.2 Labels at the Device
Warning signs The warning signs on the device indicate possible residual hazards.
•On the workroom door: Warning about laser radiation!
Laser Klasse 1
Klassifiziertnach DIN EN 60825-1/10/2003
Laser Klasse 1
Klassifiziert nach DIN EN 60825-1:2015-07
Safety
16
Type plate The type plate on the rear of the workstation contains information about:
•Serial number,
•Manufacturer,
•Date of manufacture,
•Operating voltage/frequency range,
•Power consumption,
•Fuse,
•Laser protection screen on the device.
WorkstationCLASSIC
CL-20200101
ACI Laser GmbH
230V: 5AT
110V: 10AT
1064nm DL5 IR L6
1000W
110-230VAC / 50-60Hz
01/2020
ACI Laser GmbH
www.ACI-Laser.de
fax: + 49(0)3643 4152-77
phone: + 49(0)3643 4152-0
Germany
99428 Grammetal OT Nohra
Steinbrüchenstraße 14
Vor Öffnen des Gehäuses Netzstecker ziehen!
Avant d’enlever le capot débrancher l’appareil!
Disconnect power before opening cover!
Model / Modell:
Serial Number / Seriennummer:
Manufacturer / Hersteller:
Date of Manufacturing / Herstelldatum:
Line Voltage / Betriebsspannung:
Max. rated power / Max. Leistungsaufnahme:
Fuse / Sicherung:
Laser protection window / Laserschutzscheibe:
Description
17
4 Description
4.1 Intended Purpose
The manual workplace solution Workstation CLASSIC Fibre is characterized by its large
workroom. You can mount workpieces with an area of up to 340 mm x 360 mm on its
T-slot plate.
Depending on the laser system and objective used, a marking field of maximum
180 mm x 180 mm is available.
The integrated electrically driven Z axis allows marking on workpieces with differing
heights. The stroke length of the Z axis is 150 mm.
A focus finder (consisting of two pilot lasers) assist the operator in setting up the proper
working distance within a few seconds.
The electrically driven safety door enables workpieces to be changed easily.
Description
18
4.2 Views of the Device
Front side
There are also additional connections in the workroom.
(1) Safety door
(2) Viewing window
(3) T-slot plate
(4) Workroom
(5) Control panel
(6) Power switch
Laser Klasse 1
Klassifiziertnach DIN EN60825-1/10/2003
4 5 6
321
Description
19
Rear side
(1) Connections rear side
(2) Extraction connector
(3) Type plate
(4) Fiber laser cable
41 2 3
Description
20
4.3 Technical Specifications
Laser marking system Economy/Business Fibre: DFL Ventus Marker
Usable mounting area of the T-
slot plate
Width x Depth: 340 mm x 360 mm
Adjusting the height with the
focus finder function
Motorized Z axis: Linear axis with stepper motor drive
Stroke length: 150 mm
Operation: Integrated membrane keyboard/operating software
Focus finder: 2 pilot laser diodes
Positioning and repetition
accuracy
Z axis: < ± 0.15 mm
Safety door Automatically movable
Max. component heights and
marking fields
Maximum working areas The working areas correspond to the physical marking fields of the laser systems.
Objective Max. compo-
nent height Marking field
CLASSIC Fibre F-Theta 163 150 mm 110 mm x 110 mm
CLASSIC Fibre XL F-Theta 163 270 mm 110 mm x 110 mm
F-Theta 254 143 mm 180 mm x 180 mm
This manual suits for next models
1
Table of contents
