ACP HDC182 User manual

Commercial Microwave — Technical Information
January 2009 1 16500008
©2009 ACP Inc. Replaces 16027357
208/230 V, 60 Hz Models
HDC182 P1331204M HDC18SD2 P1331205M
CRC18T2OG2 P1331206M HDC212 P1331207M
HDC21RB2 P1331208M HDC21RT2 P1331209M
CRC21T2RL2 P1331210M
•Due to possibility of personal injury or property damage, always contact an authorized technician for servicing or
repair of this unit.
•Refer to Service Manual RS2240002 for installation, operating, testing, troubleshooting, and disassembly
instruction.
CAUTION
!
All safety information must be followed as provided in Service Manual RS2240002.
!
WARNING
To avoid the risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
Models HDC182,
HDC18SD2,
CRC18T2OG2
HDC212,
HDC21RB2,
HDC21RT2,
CRC21T2RL2
Power Source
Voltage AC 230/208 VAC 230/208 VAC
Amperage (Single Unit) 20 A 20 A
Frequency 60 Hz 60 Hz
Single Phase, 3 wire grounded X X
Receptacle 6-20R 6-20R
Plug 6-20P 6-20P
Power Output
Nominal microwave energy (IEC705) 1800 Watts 2100 Watts
Minimum temperature rise (∆T) 18º F / 10º C 21º F / 11.5º C
Operating Frequency 2450 MHz 2450 MHz
Power Consumption
Cook Condition Microwave 3450 Watts 3450 Watts
Dimensions
Cabinet
Width 16 5/8" 16 5/8"
Height 13 3/16" 13 3/16"
Depth 21 9/16" 21 9/16"
Oven Interior
Width 13" 13"
Height 6 7/8" 6 7/8"
Depth 12" 12"
Weight
Crated 74 lbs. 74 lbs.
Uncrated 68 lbs. 68 lbs.

Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
16500008 January 2009
Replaces 16027357 ©2009 ACP Inc.
2
Illustration Component Test Results
Thermal Cutout Disconnect all wires from TCO.
Measure resistance across terminals.
Cavity Thermal Fuse................................
......
Magnetron TCO ................................
.............
Open at 219°F (104°C).
Open at 280°F (138°C) and
closed at 180°F (82°C).
Diode Assembly Discharge Capacitors
Remove diode lead from capacitor and
connect ohmmeter.
Reverse leads for second test.
Infinite resistance should be measured
in one direction and 50KΩor more in
the opposite direction.
NOTE: Test meter must contain a
battery of 6 volts minimum.
MT2
MT 1 GA TE
Triac Disconnect wires to triac.
Measure resistance from:
MT1 to MT2 ................................
....................
MT1 to Gate................................
....................
MT2 to Gate................................
....................
All terminals to ground ................................
....
Caution - Do not operate oven with
wire to terminal MT2 removed.
Infinite.
Approximately 40 Ωor more.
Infinite.
Infinite.
Capacitor Discharge Capacitors
Remove wires from capacitor terminals and
connect ohmmeter, set on highest
resistance scale to terminals.
Also check between each terminal and
capacitor case.
Between Terminals: Meter should
momentarily deflect towards zero then
return to over 5 MΩ. If no deflection
occurs, or if continuous deflection
occurs, replace capacitor.
Terminal to Case: Infinite resistance.
Snubber Assembly Disconnect wires to snubber.
Measure resistance across terminals
..............
Infinite.
Magnetron Discharge Capacitors
Remove wires from magnetron and connect
ohmmeter to terminals. Also check
between each terminal and ground.
Between Terminals: Less than 1 Ω.
Each terminal to ground measures
Infinite resistance.
NOTE: This test is not conclusive. If
oven does not heat and all other
components test good replace the
magnetron and retest.
Stirrer Motor Remove all wires from terminals.
Measure resistance from:
Terminal to terminal................................
.....
Approximately 25 KΩ.
Blower Motor Remove all wires from motor.
Measure resistance across coil
.......................
Approximately 30 Ω.

Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
January 2009 16500008
©2009 ACP Inc. Replaces 16027357
3
Illustration Component Test Results
208
COM
230
120
Auto Transformer
230
208
120
0
Discharge Capacitors
Remove all wires from terminals.
Measure resistance from:
230 to 0................................
...........................
208 to 0................................
...........................
120 to 0................................
...........................
42.4 Ω.
38.6 Ω.
21.5 Ω.
1
3
2
4
7
65
8
Terminal 1 − Common
Terminal 2 − 208 V
Terminal 3 − 230 V
Transformer
# 4
#
1
#
3
#
2
#
5
#
6
#
7
#
8
1.0 F -300 MA
-300 MA
1.0 F
Discharge Capacitors
Remove all wires from terminals.
Measure resistance from:
Terminal 1 to 2 ................................
................
Terminal 1 to 3 ................................
................
Terminal 5 to 6 ................................
................
Terminal 7 to 8 ................................
................
Terminal 4 to Ground screw on transformer
....
Terminal 4 to any other terminal
......................
Gray
Violet
Red
1 3
2
Less than 1 Ω
Less than 1 Ω.
Less than 1 Ω.
Less than 1 Ω.
30 Ω.
Infinite resistance. If not, replace
transformer.
Primary /
Logic
Secondary
Monitor
Interlock switch
assembly
Disconnect wires to switch.
With door open measure resistance from:
Terminal C to NC Monitor
..........................
Terminal C to NO Primary / Logic
..............
Terminal C to NO Secondary
.....................
With door closed measure resistance from:
Terminal C to NC Monitor
..........................
Terminal C to NO Primary / Logic
..............
Terminal C to NO Secondary
.....................
Door Closed
Primary / Logic C
NC
NO
C
CNO
Secondary
Monitor
Continuity.
Infinite.
Infinite.
Infinite.
Continuity.
Continuity.
Touch Panel
Assembly
Continuity is indicated as 100 Ωand below.
Pin 1: Ground.
Pad
1
2
3
4
5
6
7
8
9
0
Start
Stop/Reset
Power Level
X 2
Time Entry
Pins
8 & 10
7 & 10
6 & 10
5 & 10
4 & 10
3 & 10
8 & 9
7 & 9
6 & 9
5 & 9
4 & 9
4 & 8
5 & 8
6 & 8
7 & 8
Measurement
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Continuity
Wire Harness Test continuity of wires................................
....
Continuity.

Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
16500008 January 2009
Replaces 16027357 ©2009 ACP Inc.
4
Illustration Component Test Results
Pin #1
Pin #1
P1
P2
ABCDEFG
L
H
Controller board
P2
110
P1
110
P1 connector used
for touch panel
ribbon
All Models
Line voltage to control board
P2 connector
Pin 1—Pin 3................................
...............
Output drive voltage to triac
Triac terminals................................
.............
Gate—T1................................
...................
208 VAC line voltage
Fan relay (controls blower motor, antenna
motor(s), and oven light)
Control board................................
...............
Terminals C—D ................................
.........
Line voltage sensing relay (automatically
switches for 208 or 230 VAC operation)
Control board................................
...............
Terminals F—G ................................
.........
230 VAC line voltage
Fan relay (controls blower motor, antenna
motor(s), and oven light)
Control board................................
...............
Terminals C—E ................................
.........
Line voltage sensing relay (automatically
switches for 208 or 230 VAC operation)
Control board................................
...............
Terminals F—H ................................
.........
Line voltage (All Conditions)
0 VAC (Idle and Standby)
0.9 VAC (Cook)
Line voltage (Idle)
0 VAC (Standby and Cook)
Line voltage (Idle)
0 volts (Standby and Cook)
Line voltage (Idle)
0 VAC (Standby and Cook)
Line voltage (Idle)
0 volts (Standby and Cook)
Error Code Table
Error Code Corrective Action
F1 Replace HV/LV Board
F2 Replace HV/LV Board
F3 Replace HV/LV Board
F4 Replace HV/LV Board
F5 Replace Touch Panel
Usage Test
The Usage Test is used to access Magnetron Hours, Magnetron Cycles and Door Cycles. Use the following
procedure to access the data:
1. Open door.
2. Press and hold pad 3for five (5) seconds.
NOTE: After five (5) seconds, SErv illuminates in the display.
3. Press pad 1for Magnetron Hours.
4. Press pad 2for Magnetron Cycles.
5. Press pad 3for Door Cycles.
Conditions
Initial Power Up Condition: Apply power to oven with door closed.
Idle Condition: Oven plugged in, display blank (no other components operating).
Standby Condition: Open oven door, light and motors operate.
Cook Condition: Food load in oven, cook cycle initiated.

Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
January 2009 16500008
©2009 ACP Inc. Replaces 16027357
5
All Amana and Menumaster microwave oven power outputs are rated using the IEC705 standards. Using the IEC705
test method requires precision measurements and equipment that is not practical to be performed in the field. Using
the test shown below will indicate if the oven performance is satisfactory.
Test equipment required:
•1000 ml test container and thermometer (Amana power test kit R0157397 Fahrenheit / Menumaster power
test kit M95D5 Celsius).
•Digital watch / watch with a second hand for use on ovens with electromechanical timers.
Important Notes:
•Low line voltage will cause low temperature rise / power output.
•Ovens must be on a dedicated circuit, properly grounded, and polarized. Other equipment on the same
circuit may cause a low temperature rise / power output.
•This test and results are not a true IEC705 test procedure and are only intended to provide servicers with an
easy means of determining if the microwave oven cooking output is correct.
Procedure
1. Fill the test container to the 1000 ml line with cool tap water.
NOTE: Water temperature should be approximately 60°F / 16°C.
2. Using the thermometer, stir water for five to ten seconds; measure, and record the temperature (T1).
3. Place test container of water in the center of oven cavity and close door.
4. Heat the water for a 33-second full power cycle.
NOTE: Use a digital watch or a watch with a second hand for ovens with electromechanical timers.
5. At end of the cycle, remove test container. Using the thermometer, stir water for five to ten seconds and record
temperature (T2).
6. Subtract the starting water temperature (T1), from the ending water temperature (T2) to obtain the temperature
rise (∆T).
7. If the temperature rise (∆T) meets or exceeds the minimum, the test is complete. If the temperature rise (∆T)
fails to meet the minimum temperature rise, test the line voltage to verify it is correct. Then repeat steps 1 - 6
making sure to change the water. If the temperature rise (∆T) fails to meet the minimum temperature rise again
the oven will require service.
Minimum Temperature Rise at Thirty -Three (33) Seconds Run Time
∆T Cooking ∆T Cooking ∆T Cooking ∆T Cooking
(°F) Power Output (°F) Power Output (°C) Power Output (°C) Power Output
10..................1000 20 .................2000 5 ...............1000 11 ............2000
11..................1100 21 .................2100 5.5.............1100 11.5 ......... 2100
12..................1200 22 .................2200 6.5.............1200 12 ............ 2200
14..................1400 24 .................2400 7.5.............1400 13 ............ 2400
17..................1700 25 .................2500 9.5.............1700 13.5 ......... 2500
18..................1800 27 .................2700 10..............1800 15 ............ 2700
19..................1900 30 .................3000 10.5 ...........1900 16.5 ......... 3000

Wiring and Schematic Diagrams
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
16500008 January 2009
Replaces 16027357 ©2009 ACP Inc.
6
12844901
DANGER
!
HIGH VOLTAGE

Wiring and Schematic Diagrams
!
WARNING
To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
January 2009 16500008
©2009 ACP Inc. Replaces 16027357
7
12844901
DANGER
!
HIGH VOLTAGE