Acrimo 7700 User manual

Installation Instructions - PERGOLINE
Contents:
1. Safety
1.1. Explanation of the safety notes
1.2. General safety information
2. Installation
2.1. Tools, resources and materials
2.2. Preparing the installation
2.3. Wind classes: Definition and classification
2.4. Mounting situations: Wall and ceiling installation
2.5. Mounting height and position of the brackets
2.6. Fastening technique
2.7. Mounting the casing:
2.8. Mounting rails and posts
2.9. Mounting the distance tube(s)
2.10. Alignment of the system
3. Line systems
4. Initial operation
4.1. Completing the installation / Transfer to the client
5. Dismounting
6. Troubleshooting
1. Safety notes, warnings and mounting information:
1.1. Explanation of the safety notes:
Safety notes and important information are integrated in the text as appropriate.
The following symbols are used to alert the reader/user of the instructions.
This symbol means that the relevant note is important for the safety of persons or
for the function of the awning.
This symbol highlights important product information for the installation engineer
or user.
1.2. General safety information:
The WO&WO PERGOLINE awning has been designed and manufactured in
conformity with DIN EN 13561. However, when the awning is mounted or operated,
the persons involved in the respective activity may be put at risk if the relevant
instructions are not observed.
Only qualified and duly specialised companies or trained specialist personnel may be
permitted to mount the awning.
Always observe the information and notes in the installation and operation
instructions.

A failure to observe the relevant information will render the manufacturer’s liability
null and void.
The safety-at-work and accident prevention regulations specific to each country must
be complied with. In particular, a person performing special work at height must be
suitably secured.
The notes on the product and its packaging must be observed.
2. Installation:
2.1. Tools, resources and materials:
•Measuring tape 10m
•(Percussion) drilling machine
•Cordless screwdriver
•Drill bits, suitable for the drilling substrate and the mounting pieces
•SW 4, SW 5; SW 6 and SW 8 Allen keys
•Torx bit Tx 25
•Ratchet (catrake) with extension and sockets, respectively ring spanners SW 13 and
SW 17
•Steel drill bits, diameter 4.5mm and 5.5mm
•Spirit level and string for alignment of the brackets
•Test cable, resp. adjustment set (for initial operation)
•Aluminium chop saw to shorten the posts
2.2. Preparing the installation:
Transport the awning to the site of installation, ensuring that the orientation is
correct. The location of the drive side is indicated on the packaging.
Secure the installation zone (the secured zone must be at least equivalent to the size
of the fully deployed awning).
If the awning is hoisted to higher installation positions with ropes, the awning must
be removed from the packaging.
When attaching the hoisting ropes, ensure that the awning is properly fastened, but
not damaged. Hoist the awning exclusively in horizontal position and evenly.
If the information above is not observed, the awning system may fall down and put
the health of persons at risk!
2.3. Wind resistance classes:
Definition:
DIN EN 13561 Item 4.3. defines different wind resistance classes for awnings. The
classification depends on the quality of the product. The higher the class, the better the
quality of the product.
Wind resistance
class
Description
Wind force
Wind speed
Class 0
undefined, product not tested or unsuitable
Class 1
light
breeze
4 (according to
Beaufort wind scale)
20 - 27 km/h

Class 2
fresh
breeze
5 (according to
Beaufort wind scale)
28 -37 km/h
Class 3
strong
breeze
6 (according to
Beaufort wind scale)
38 -48 km/h
Classification of the PERGOLINE:Wind resistance class 2
2.4. Mounting situations:
Wall installation of PERGOLINE
DURCHGANGSHÖHE = HEADROOM
approx. 35mm
Ceiling installation of PERGOLINE with angle towards the back or towards the front

DURCHGANGSHÖHE = HEADROOM
approx. 75mm
approx. 175mm
2.5. Mounting height and position of the brackets
Mounting height: The awning can produce crushing forces and shear stresses, for
instance between the fall bar and the distance tube or casing and at the rollers of the
moving fall bar. To protect human safety, the mounting height must be at least
2,50m. If the situation requires a mounting height less than the stated minimum
height, the awning must be operated exclusively with a switch mounted at a location
from where the moving parts can be observed.
Position of the brackets:
Do not exceed the maximum
fixing positions of the
brackets! This could lead to
damages to, respectively
malfunctions of, the awning.
ACHSMASS = DISTANCE BETWEEN AXES
ANLAGENBREITE = SYSTEM WIDTH
Drilling holes for the brackets:
Transfer the drilling outlines of the brackets
to the determined bracket positions.
Select the appropriate drill bit for the
respective base material and mounting
method.
2.6. Mounting technique:
Due to the own weight of the awning and the maximum wind load, the dowels can be
subjected to pulling forces up to 650N (approximately 65kg).
If the supporting capacity of the base material is less than that of concrete and if
injection anchors are used, please consult a qualified mounting engineer.

Mounting on thermally insulated facades:
Insulating plaster and full multi-layer
thermal insulation are not pressure stable.
Therefore, it is necessary to use backing
for the entire surface, or at least
distancers for the area around the screws.
The picture on the right illustrates one
possible variant:
Bracket mounting:
Loosely fasten all brackets and achieve
true alignment.
Even out irregularities of the base by
using suitable spacers.
Then tighten all screws and check that
brackets are firmly attached.
2.7. Mounting the casing:
Ensure that sufficient personnel is
available to lift the awning. The awning
weighs up to 85kg; the weights are
defined on the packaging.
At first ensure that both brackets have the
same inclination. Then hook up the
awning (slightly tilted upwards) in the rear
locking element of the bracket and lower it
down.
Secure the casing with round head
screws and the square nuts inserted in
the front clamping channel of the casing.
If the installation is made with ceiling
angles, the brackets must be tilted to
hook up the box.
Pre-adjusting the inclination:
•Loosen the two side screws of the
brackets with SW 8 Allen key.
•Adjust the inclination by
turning the screw in the
Distance tube
Dämmschutz
ausgenommen
Insulation protection
taken out

pivoting part with SW 6 Allen
key.
To lower the awning, turn clockwise
To raise the awning, turn counter-
clockwise
•If the inclination is corrected
significantly, adjust the brackets
alternately.
2.8. Mounting rails and posts:
•If necessary, adjust the height of
the posts to the situation on site.
For this purpose, shorten the post
profile accordingly on the side
WITHOUT crossbore.
•Mount the pivoting bearing on the
profile of the post and put on the
base plate.
•Mount the complete post with the
pivoting bearing on the guide rail.
Always observe the turning direction
when mounting the hammerhead
threaded plates! (see drawing on the
right). After tightening, the longer
diagonal must be crosswise to the
clamping channel of the guide rail.
The embossed inscription on the
hammerhead threaded plates must
point towards the pivoting bearing
plate.
The longer
diagonal
crosswise to the
clamping
channel!

•Attach the guide rails to the pegs of
the casing end caps. Ensure that
the end with the sink hole bore
points to the pegs!
Do not move the guide rail too much
to the side and up because the peg
could be torn off due to the lever
effect!
•Using the cord, pull the fall bar on
one side approximately 100mm in
extended direction and insert a
screwdriver or other suitable tool
between the fall bar and the casing
to prevent the fall bar from
retracting. Repeat the procedure
on the second side.
•Unwind pulling strap from the end
cover of the guide rail and ensure
that it is not twisted. Remove the
strap securing clips.
Securing clips that are not removed
can cause damages!
•Insert end caps in the guide rails
(ensure the pulling strap is not
twisted!) and hold in position.
•Pull the straps to exert slight
tension on the fall bar, then remove
the screwdriver, then let fall bar
return to its home position. Check
again that the pulling straps are not
twisted or caught and that they also
run over the deflection pulley in the
casing end cap.
•Remove pulling cords for the fall
bar.
Adjust the inclination of the brackets (the
gap between the guide rail and the casing
end cap must be uniform)

2.9. Mounting the distance tube(s):
To stabilise the parallelism of the
system, mount at least one distance
tube before aligning the system at the
post.
•Insert the washer and turn
the distance tube holder into
the end cap of the distance
tube until it is fully in.
•Align the tightening surfaces
of both holders.
•Secure the holders in the
guide rails with screws and
hammerhead threaded
plates.
The position depends on the extended
length of the system. Up to an
extended length of 3500mm near the
posts, from 3501mm extended length
distributed evenly over the length of
the guide rails.
The position of the distance tubes can
also be adjusted to the cross seams of
the fabric.
•Distribute additional
distance tubes over the
length of the guide rails.
To fasten the distance tube holders,
push the screws with the hammerhead
threaded plates up and twist (as
described in 2.8.). Ensure that the
hammerhead threaded plates have
twisted correctly in the installation
channel.
•Lock the nuts against the
end caps of the distance
tube.

2.10. Alignment of the system:
•Align the system by moving
the casing in the brackets or
sideways movement of the
two posts in the diagonal.
PARALLELITÄT HINTEN –PARALLELISM REAR
DIAGONALE - DIAGONAL
PARALLELITÄT VORNE –PARALLELISM
FRONT
Deviations of the diagonal
measurements by more than 5mm
may result in malfunctions.
•Vertically align the posts
•Connect the post profile with the
post’s base plate.
•To do this, make two holes with a
drill bit with a diameter of 4.5mm
on either side of the profile,
crosswise to the axis of the guide
rails.
•Open the drilling in the profile of
the post to a diameter of 5.5mm.
•Connect the profile with the base
plate using the round head screws.
•Fix the base plate post with the
appropriate fixing materials on the
base.

•Connect a test cable to the system
and extend approximately 20cm.
•Connect the guide rails with the
pegs of the casing using the
countersunk screws.
3. Line systems:
To install line systems, at first mount all boxes and only then proceed with the guide rails
and posts as described for the individual systems.
Before inserting the end cap of the centre guide rail as described in 2.8, it is
necessary to fit the second pulling strap with the pulley.
•For the installation, pull the fall bar
of both systems on the side of the
centre guide rail approximately
100mm in extended direction with
the pulling strap, and then insert a
screwdriver between the fall bar
and the casing to prevent the fall
bar from retracting.
•At the end cap of the centre guide
rail, loosen countersunk screw (1)
with an SW 6 Allen key and
remove including the interior sleeve
(2). Take out the deflection pulley
(3) and place pulling strap over it.
•Place the pulley with the pulling
strap in the end cap (ensuring that
the pulling strap is not twisted!).
Insert the sleeve with the chamfer
of the bore pointing towards the
screw head. Firmly tighten the
countersunk screw.
•Now remove the strap securing
clips (4) and proceed according to
2.8.
FASE = Chamfer

4. Initial operation:
Before the initial operation of the awning, remove all objects (e.g. ladders, tools etc.)
from the full travel range (in/out) of the awning and from underneath the awning.
During the trial operation, ensure that nobody is in this area –there is a risk of injury
in case of a malfunction.
For trial operation, always use the test cable (no automatic control units etc.). In
addition, the operator must be able to see the awning.
If the test cable has not yet been connected, connect to the cable of the driving gear.
The end position switches of the driving gear are factory set. Corrections on site are
possible in accordance with the enclosed “Driving Gear Instruction Manual”.
Fully extend awning and check switch-off point.
Electrical installation work and connections to the mains must be carried out
exclusively by a licensed electrical company.
4.1. Completing the installation / Transfer to the client:
•Clear site. Remove packaging materials from site and dispose according to local
regulations.
•Hand over to client all instructions concerning the installation and operation of the
awning as well as the instructions for the electrical connections of control units
and switches.
Give client comprehensive instructions about the operation of the awning. Failure to
observe the instructions and incorrect operation can result in damages to the awning
and accidents.
Notify client of the wind resistance class of the awning.
5. Dismounting the awning:
Ensure that the area around the awning is free of unauthorised personnel.
•Dismount the awning exclusively in retracted condition.
•Dismounting of the awning is the reverse of the mounting procedure.
6. Troubleshooting:
Type of defect
Cause
Remedy
Driving gear does not
work
No power
Check connection (specialised
company)
Driving gear not correctly
connected
Check connection (specialised
company)
Thermal protection of the
driving gear activated
Wait for 15-20 mins, then operate
again
Remote control batteries
empty
Check light signal on sending unit,
replace batteries

Higher-level control unit
prevents manual
operation
Wait until higher-level signal is not
activated any more.
System does not
extend or retract fully
End positions of the
driving gear changed, or
incorrect end position
setting
Reset or re-program end positions
(see Driving Gear Instruction
Manual)
System does not
close on one side
Thickness of the tapes
differs
In retracted condition, apply textile
tape backing to the pulley on the
side on which the system does not
retract sufficiently. Extend system
and achieve parallel fall bar
alignment (Annex B)
Awning fabric sags
unevenly
Not the same number of
windings on the pulley
Check number of strap windings on
the pulley and equalise.
Fall bar parallelism changed
or incorrectly adjusted.
Reset fall bar parallelism (see Annex
B)
When operated, system
moves by jerks and
jolts or generates
indefinable noises
Rail parallelism or
rectangularity changed
Reset rail parallelism or rectangularity
(see item 2.6.)
Foreign bodies or lots of dirt
in the channels of the
guiding rails
Clean guiding rails and spray lubricant
on the rollers of the fall bar
Annex:
A. Adjustment of the driving gear end position:
For adjustments of the driving gear, please refer to the “Driving gear adjustment” sheet.
The XLine shading system requires the adjustment of both driving gear end
positions. A failure to set the driving gear end positions can lead to an impaired
function of or damages to the system. (the use of a driving gear with electronic
torque-activated cut-off mechanism is not permissible).

B. Alignment of the fall bar:
Measure the distance between the fall bar
and the rail end on both sides.
The correction is made on the side that
extends further.
Remove countersunk screw (1) with SW
4mm Allen key and take off plastic cover
(2). Get hold of the end of the strap (5)
with your hand or a tool and do not let go.
Loosen counternut (3) with SW13mm ring
spanner.
Loosen the threaded pin (4) with SW
4mm Allen key.
Now give pulling strap enough rope so
that the fall bar moves to the correct
position.
Then slightly tighten threaded pin (4) and
lock with nut (3).
Wind up protruding tape and stow away in
the cover. Fit cover and fasten with
countersunk screw.
If the fall bar is parallel, the fabric tension
should be roughly the same on either
side.