Actuall DoorLIFT DL-6 User manual

Owner’s Manual
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Version 01-2020

2
DoorLIFT DL-6
Remote door system
Index
1Unit informaon 2
2 Safety guidelines 3
3Service book 4
4 Control devices 8
4.1 How does the remote control work 9
4.2 Programming remote control 9
5Inspecon and maintenance shuer door 10
6 Inspecon and maintenance DoorLIFT 12
7Removal motor unit 14
8How to lock the gears 16
9How to adjust the sensor 17
10 Emergency release 18
11 Basic trouble shoong 19
12 Changing DL-8001252 Tooth wheel (24) 20
13 Technical specicaons 22
DoorLIFT serial no.
Dealer
Installaon date
Door type
Door size
Door serial number
1. Unit informaon
Owner’s manual

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DoorLIFT DL-6
Remote door system
Owner’s manual
2. Safety guidelines
Warning Safety guidelines
Aenon: Risk of injuries!
Aenon: Risk of injuries!
Never put your ngers into the
track of the door or into the pro-
le of the DoorLIFT.
Nothing should be in the range of
the shuer door when it is mo-
ving.
Slipping, tripping or falling on or
of the oor of the lorry’s goods
compartement can cause injury.
For problem-free operaon of the DoorLIFT, the lorry’s shuer door
must always be kept in good condion.
Before using the DoorLIFT:
1. Check if all the shuer doors components are rmly in
place. Loose parts must be xed or replaced if necessary.
2. Check the lorry’s shuer door is working properly.
When using the DoorLIFT:
1. No obstacles are allowed in the range of the shuer door
when it is moving!
2. If the door can be locked of bolted, do not forget to unlock
or unbolt it.
3. Check the movement of the DoorLIFT both on opening and
closing. If the DoorLIFT runs unevenly, invesgate the
cause and repair it if possible.
4. Replace damaged parts as quickly as possible.
5. Recurring stoppages or problems must be sorted out as
quickly as possible by people with the appropriate training.
Do not aempt to resolve problems yourself if you do not
have the proper training. Electronic equipment requires
specialised knowledge.
6. Take care that the rails in the doors range of movement
are not blocked.
Aer using the DoorLIFT:
1. The door should be closed properly before driving away.
2. Never drive with an open door; this will damage the Door-
LIFT.
Maintenance:
1. Damaged, loose or missing parts should be repaired or
replaced by skilled personnel. You should have checked the
DoorLIFT at least twice a year.
2. When repairing the DoorLIFT you should always disconnect
the system from the power supply.
Aenon: Electronic equipment requires specialised knowledge!
3. Do not lubricate the DoorLIFT.
4. Clean using a damp cloth. Do not use any volale substanc-
es as stac electricity may ignite them and causes an explo-
sion.
5. Use genuine DoorLIFT replacement parts.

4
3. Service Book
Type of service Date By
Notes
DoorLIFT DL-6
Remote door system
Owner’s manual
Type of service Date By
Notes
Type of service Date By
Notes

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DoorLIFT DL-6
Remote door system
Owner’s manual
Type of service Date By
Notes
Type of service Date By
Notes
Type of service Date By
Notes

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Type of service Date By
Notes
DoorLIFT DL-6
Remote door system
Owner’s manual
Type of service Date By
Notes
Type of service Date By
Notes

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DoorLIFT DL-6
Remote door system
Owner’s manual
Type of service Date By
Notes
Type of service Date By
Notes
Type of service Date By
Notes
Make a copy of this page rst, this is the last blank sheet

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DoorLIFT DL-6
Remote door system
Owner’s manual
4. Control devices
Your DoorLIFT system may be supplied with two wireless key FOB transmiers. Any
other external device like switches are provided by the er or customer.
Item Descripon Funcon
1Remote control Up/down automac
2Push buon single Up/down automac
3Push buon up Up automac
4Push buon down Down automac
5Block funcon Automac close door, block all input
Oponal funcons:
Connect auxiliary devices to the DoorLIFT control box
through the 8-lead harness using the wire chart below.
Wire Item
1Up/down input
2Up input
3Down input
4Signal block (ignion lockout)
5+ 12V output (max 250 mA)
6Door ajar output (ground)
7Cargo light output (ground)
Yellow/green Ground (max 250 mA)
The 8-pin female connector on the box comes equipped
with a plug to protect the connector from water and dirt if
the harness is not used. This plug is removed and discarded
if the harness is ulized.
1.
2.

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4.1 How does the remote control work
When a command is given, the LED’s will indicate the signal
was received.
- LED 2 on the control box will momentarily ash orange, as an
input signal is received either from a FOB or a switch.
- LED 1 will start to ash green as 32 VDC is sent to the motor
LED indicator
4.2 Programming remote control
2
1
1. When the power is turned on by connecng
the baery cable to the control box, within 5
seconds, press the buon 1 and 2 at the same
me. The system will then enter the code learn-
ing mode. The UNLOCK OUTPUT will trigger to
remind you that the system is in code learning
mode.
2. Within 5 seconds aer entering the code
learning mode, press any buon on the trans-
mier. The UNLOCK OUTPUT will trigger to tell
you the transmier has been recognized and is
compable with the system. A maximum of 12
transmiers can be coded per system.
3. During code learning, if there is no acon
aer 5 seconds, the system will exit learning
mode. The UNLOCK OUTPUT will be the remind-
er.
4. If old FOBs have to be erased from the re-
ceiver’s memory for any reason, program the
new FOBs with the above procedure and don’t
include the old FOBs in this procedure. This
process will erase the old FOB data from the
receiver’s memory.
DoorLIFT DL-6
Remote door system
Owner’s manual
Note: if the FOB baery
has to be replaced for any
reason, the baery is a 12
Volt A-23 dry cell type

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5. Inspecon and maintenance shuer door
Maintain the shuer door every 3 months:
1. Lubricaon shuer door
2. Balancer maintenance and adjustment
3. Check if all the shuer doors components are rmly in place.
1. Lubricate the roller bearings and shas, hinge pins and cable drum bearings as
per the illustraon below.
DO NOT USE GREASE OF ANY KIND
Grease sits on the surfaces and aracts dust, dirt and salt.
DoorLIFT DL-6
Remote door system
Owner’s manual

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2. Check to make sure the shuer door is properly balanced.
ALWAYS lubricate your shuer door, prior to checking the balance of the door.
The DoorLIFT will operate the shuer door provided a force of no more than 35Kg
to open or close the door. Ensure that the force required to li the door is equal to
the force required to close the door.
• If the door requires more force to open than it does to close, increase the
tension on the balancer.
• If the door requires more force to close than it does to open, decrease the
tension on the balancer.
Addional info:
Time and the elements aect the tension on the spring that lis the door. Over
me, the spring wire will corrode and loose eecve wire diameter. The springs
themselves also get red and loose their tensile strength. An average balancer on a
door will last approximately 15,000 to 25,000 cycles.
Adjusng and maintaining the proper door balance:
CAUTION—work on doors and related parts can be dangerous. It is strongly recom-
mended that repair service work be preformed by persons who have successfully
completed appropriate training.
1. For adjusng the spring, please consult your shuer manual for brand spe-
cic instrucons.
DoorLIFT DL-6
Remote door system
Owner’s manual

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6. Inspecon and maintenance DoorLIFT
Pre-condions:
• Maintenance should be performed by qualied (trained) sta.
• Maintenance of the DoorLIFT should always be done in conjuncon with
maintenance of the shuer door.
• Maintenance schedule is based on 40 cycles per day, 5 days a week. At high-
er frequency, you may need to do the inspecon more oen.
• Maintenance schedule is based on a well maintained, well balanced and
manual operable shuer door.
• When repairing the DoorLIFT you should always disconnect the system from
the power supply.
• DO NOT GREASE OR LUBRICATE THE DoorLIFT. Clean using a damp cloth.
• Use only genuine DoorLIFT replacement parts.
DoorLIFT DL-6
Remote door system
Owner’s manual

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Maintenance acvies Six months Yearly
Check the operaon by opening and closing the system with
the door aached
XX
Check the balancing of the door with the DoorLIFT discon-
nected
XX
Ensure that all parts are properly ghtened. Damaged, loose
or lost parts should be repaired or replaced
XX
Inspect the aluminum track XX
Lubricate and test the emergency unlocking system XX
Perform door maintenance as instructed in Step 5 XX
Check all electrical connecons for ghtness and corrosion X
Disconnect the motor-unit and take it out of the track for
inspecon
X
Do a visual inspecon of the motor-unit gears and guide
wheels
X
Check the cable of the emergency unlocking mechanism
and replace if damaged.
X
Replace the four guiding blocks (part number: DL-8001254). X
Replace the baery of the remote control FOB if needed X
Place service scker X
Expected me for maintenance service of DoorLIFTs excluding door
maintenance and inspecno:
Six months :30 minutes.
Annual :60 minutes.
Replace the motor-unit aer 5 years or 160.000 cycles
DoorLIFT DL-6
Remote door system
Owner’s manual

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7. Removal motor unit
1. Use a screw driver and insert this in
the lever, located in the motor unit.
Move the lever towards the shuer
door. Your are now able to open and
close the door by hand.
2. Remove the clevis pin on the turn
buckle. This will disconnect the motor-
unit from the door.
3. Remove the cable from the lever
DoorLIFT DL-6
Remote door system
Owner’s manual

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4. Remove the cable from the cable
tube in the motor-unit.
5. Remove the cover from the track.
6. Cut the zip e retaining the yellow
cable to the slider cover. Unscrew the
slider cover bolts and remove it.
Unplug the yellow cable harness from
the motor connector within the box.
7. Slide the motor-unit out of the
track.
DoorLIFT DL-6
Remote door system
Owner’s manual

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“click”
Using a screw driver, insert the p in the
lever located in the motor-unit.
Move the lever towards the Baery icon
unl you hear a rm “click” meaning the
gears are meshed with the linear track
gears.
8. How to lock the gears
DoorLIFT DL-6
Remote door system
Owner’s manual

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9. How to adjust the sensors
A
B
The sensor switch for the CLOSED posion is set at the factory, but may need ad-
justment depending on the header size and turnbuckle length.
Note: to gain acces to the Close switch, the track trim can be slid on the track to
gain access.
1. Disengage motor. Close
the door fully by hand.
2. Set the sensor (A) sideways to
match the cable slider (B). Both screw
heads should be in line, see picture
The cable slider holds a magnet.
DoorLIFT DL-6
Remote door system
Owner’s manual

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10. Emergency release
You may be occasionally required to release the DoorLIFT from the door, in order to
operate the shuer door manually. DoorLIFT can be released from the drive system
in the following way:
Using the exterior EMERGENCY release
1. Insert the DoorLIFT key into the lock
cylinder located in the center of the
second shuer door panel, on the
outside of the door.
2. Turn the key 90 degrees clockwise
and pull the lock and connecng
cable from the lock cylinder. Pull the
lock assembly rmly and the Door-
LIFT will be released from the drive
system.
3. Reinsert the cable and lock cylinder
back into the lock housing on the
door. The shuer door can now be
operated manually.
DoorLIFT DL-6
Remote door system
Owner’s manual

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11. Basic trouble shoong
When your system isn't working properly or not at all, pleas check
the following:
1. Check for visible damage or obstrucon
2. Try if a dierent control device is working
3. Check the control box and see what the LED’s are telling you
LED Colour Sequence Issue/Funcon Explanaon
LED 1 Red Flash Low voltage input (during operaon) A
LED 1 Green Solid Power in B
LED 1 Green Flash In operaon C
LED 2 Orange Flash Signal received D
LED 2 Orange Solid Warning, overload motor-unit / obstrucon E
LED 2 Red Solid Error, me out door travel F
LED 1 None NA No input power G
LED Explanaon
A. The input on the systems is too low. Check the voltage and capacity of the baery. Also
check the cables from the baery to the control box for any damage or weary.
B. The control box has a power coming in
C. The control box has received the signal and is sending power out to the motor-unit. If
the motor-unit is sll not running, please see if the power is geng to the motor-unit by
taking of the cap (chapter 7, step 6) and measure the voltage in the connector on the
spiral cable.
Also check the motor-unit for any damage on wiring or gears.
D. The control box has received a signal from the control device. If you are using a remote
control and LED 1 is not starng to ash; try to reprogram the remote control to the
control box rst. If aer that, or when you use push buons, the LED 1 is sll not ash-
ing; the control box is not working.
E. The control box has detected a abnormality in the form of an obstrucon or overload on
the motor-unit. In both case, the currents got too high and the control box shuts o.
Check if there is nothing blocking the door from going up/down.
Check if the door closed sensor is adjusted right and the motor-unit reaches it.
Check if the motor-unit is running with normal speed and doesn't make a strange noise.
These are signs that the motor-unit is damaged and draws too much amperage from the
system.
F. The system took too long to get to the next point in the cycle. This might either be a
slow motor-unit (because the motors are not strong enough anymore) or the system is
not reaching one of the sensors in me.
G. The control box has no input power. Please check the fuse on the baery cable, the
baery and the cable itself.
DoorLIFT DL-6
Remote door system
Owner’s manual

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12. Changing DL-8002152 Tooth wheel (24)
DoorLIFT DL-6
Remote door system
Owner’s manual
Take o the circlip Take o the tooth
wheel
Place the new tooth
wheel
Return the circlip
1. 2.
3. 4.
For all other repairs, please contact your dealer for support. Do not try to repair
the DoorLIFT by yourself, this requires specic knowledge and training.