ACV SMART 130 GREEN Manual

A1002064 - 661Y3000 • B
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS,
for the User and the Installer
130 - 160 - 210
SMART GREEN

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TABLE OF CONTENTS
GENERAL RECOMMENDATIONS ...............................................................4
PRODUCT INFORMATION ........................................................................5
Energy labelling....................................................................................................................................................... 5
Rating Plate ................................................................................................................................................................. 6
APPLIANCE DESCRIPTION.........................................................................7
Models - Smart 130 - 160 - 210 Green................................................................................................................ 7
TECHNICAL CHARACTERISTICS ...............................................................8
Dimensions and Main Characteristics................................................................................................... 8
Electrical Characteristics.................................................................................................................................10
Performance .............................................................................................................................................................11
INSTALLATION.........................................................................................12
Safety Instructions...............................................................................................................................................13
Packing Contents..................................................................................................................................................14
Tools.................................................................................................................................................................................14
Tank Installation.....................................................................................................................................................14
Connection................................................................................................................................................................15
Available Kits and Accessories...................................................................................................................15
STARTING UP............................................................................................17
Filling ..............................................................................................................................................................................18
Checks before Starting up.............................................................................................................................20

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TABLE OF CONTENTS
MAINTENANCE ........................................................................................21
Periodic Checks by the User ........................................................................................................................21
Annual Maintenance .........................................................................................................................................21
Draining........................................................................................................................................................................22
Bringing back into Service after Maintenance.............................................................................22
Customer/Technical Assistance & Order Information
Fax: [phone]
web: www.acv.com
Telephone: [phone]
e-mail: [email protected]
ACV UK Ltd
St David's Business Park
Dalgety Bay
Fife
KY11 9PF
Further copies of instructions can be downloaded at: www.acv.com
Manufactured at:
ACV International
Parc Industriel de Seneffe 1
7180 Seneffe
Belgium
e-mail: [email protected]
web: www.acv.com
For further information on the HWA Charter Membership, please refer to the
HWA website: www.hotwater.org.uk
ACV International
Nová Dubnica
Slovakia

We accept no liability should any damage result from the failure to comply with theinstruc-
tions contained in this technical manual.
Essential recommendations for safety
• It is strictly prohibited to carry out any modifications to the appliance without the
manufacturer’s prior and written agreement.
•
The product must be installed by a qualified engineer, in accordance with
applicable local standards and regulations.
• The installation must comply with the instructions contained in this manual and
with the standards and regulations applicable to domestic hot water tanks.
• Failure to comply with the instructions in this manual could result in personal
injury or a risk of environmental pollution.
• The manufacturer declines all liability for any damage caused as a result of
incorrect installation or in the event of the use of appliances or accessories that are
not specified by the manufacturer.
Essential recommendations for the correct operation of the appliance
• In order to ensure that the appliance operates correctly, it is essential to have it
serviced by a certified installer or maintenance contractor every year.
• In case of anomaly, please call your installer for advice.
• Faulty parts may only be replaced by genuine parts.
• Our water heaters are designed and manufactured for the exclusive purpose of
heating and storing domestic hot water.
• The domestic hot water heaters must only be heated using hot water in a closed
circuit.
General remarks
• The availability of certain models as well as their accessories may vary according to
markets.
• The manufacturer reserves the right to change the technical characteristics and
features of its products without prior notice.
• The part number (P/N) and serial number (S/N) of the appliance are indicated on its
rating plate and must be provided to ACV in case of warranty claim. Failure to do
so will make the claim void.
•
In spite of the strict quality standards that ACV applies to its appliances during
production, inspection and transport, faults may occur. Please immediately notify
your approved installer of any faults.
NOTES
This manual contains important information with respect to the installation, the starting up and
the maintenance of the appliance.
This manual must be provided to the user, who will read it carefully and keep it in a safe place.
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GENERAL RECOMMENDATIONS

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PRODUCT INFORMATION
ENERGY LABELLING

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PRODUCT INFORMATION
RATING PLATE

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APPLIANCE DESCRIPTION
MODELS  Smart 130 - 160 - 210 Green
"Smart Green" is a oor-standing hot water storage tank that operates within a heating system.
Based on the ACV tank-in-tank design, this Energy Label A tank uses high performance insulation
technology, for minimized standing loss and improved energy eciency.
1. Polypropylene top lid
2. Stainless steel tank (DHW)
3. Vacuum insulation panel
4. Dry well
5. Polypropylene shell
6. Polypropylene bottom lid
7. Outer steel tank (primary circuit)
8. Return connection (primary circuit)
9. Dip tube
10. Polyurethane foam insulation
11. Flow connection (primary circuit)
12. Control thermostat (60-80°C)
13. Cold water inlet connection
14. Auxiliary DHW connection
15. Manual air bleed valve
16. Hot water outlet connection
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TECHNICAL CHARACTERISTICS
DIMENSIONS AND MAIN CHARACTERISTICS
Tank dimensions
Smart Green
130 160 210
Amm 1025 1225 1497
Bmm 760 960 1232
Cmm 235 235 235
Empty weight Kg 55 65 75
A
B
C
360
282,5
132,5
565

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TECHNICAL CHARACTERISTICS
Main characteristics
Smart Green
130 160 210
Total capacity L 130 161 203
Primary capacity L 31 35 39
DHW capacity L 99 126 164
Primary connection [F] " 111
DHW connection [M] " 3/4 3/4 3/4
Auxiliary DHW loop connection [M] " 3/4 3/4 3/4
Primary pressure drop* mbar 26.8 26.8 41.6
Heating surface area m² 1.26 1.54 1.94
Max Design Pressure* bar 10 10 10
Reheat Performance - Primary
Heating Power Input* kW 24.7 32.2 39.2
Primary ow rate (to achieve Reheat
Performance) * L/sec. 0.70 0.70 1.25
Reheat time* min 10 10 9
Standing Heat Loss* kWh/24h 0.84 0.91 0.98
W35 38 41
* According to EN12897:2006
Maximum Operating Conditions
Smart Green
130 160 210
Max. operating pressure - primary bar 333
Max. operating pressure - DHW bar 8.6 8.6 8.6
Supply pressure (DHW circuit) bar 666
Maximum temperature - heating
side °C 90 90 90
Maximum temperature - DHW side °C 80 80 80
Water quality
• Chlorides < 150 mg/L
• 6 ≤ pH ≤ 8
• If hardness > 20°fH, water softener recommended.

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TECHNICAL CHARACTERISTICS
Main characteristics Smart Green
130 160 210
Rated voltage V~ 230 230 230
Rated frequency Hz 50 50 50
Max. Amp rating A 6 6 6
ELECTRICAL CHARACTERISTICS
Wiring diagram
1. Control thermostat [60-80°C]
2. Circulator pump [option]
B. Blue
Bk. Black
Br. Brown
G. Grey
Or. Orange
W. White
Y/Gr. Yellow/Green
c1
2
Br
Y/Gr
B
OrOr
Y/Gr
Bk
Bk
N L1
L1 N
t
1
2

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TECHNICAL CHARACTERISTICS
PERFORMANCE
DHW performance* Smart Green
130 160 210
Peak ow at 45 °C L/10' 275 348 469
Peak ow at 60 °C L/10' 161 209 272
Peak ow rst hour at 45 °C L/60' 911 1156 1560
Peak ow rst hour at 60 °C L/60' 549 689 913
Constant ow at 45 °C L/h 763 970 1309
Constant ow at 60 °C L/h 465 576 769
* Conditions: Primary circuit temp.: 85°C - ΔT: 10°C - Water supply temp.: 10°C

SAFETY INSTRUCTIONS
General remarks
• Connections (electrical, hydraulic) must be carried out in accordance with
applicable standards and regulations.
• If the water drawing off point is far from the tank, installing an auxiliary DHW loop
can allow to get hot water more quickly at all times.
Essential instructions forthecorrect operation ofthesystem
• The tank must be installed in a dry and protected area.
• Install the appliance to ensure easy access at all times.
• To avoid any risk of corrosion, connect the stainless steel tank directly to the earth.
• Make sure to install a pressure reducing valve set at 4.5 bar in the DHW circuit if the
supply pressure is higher than 6 bar.
• On the DHW circuit, install an approved safety group, comprised of a safety valve
set at 7 bar, a check valve and a stop valve.
• Make sure that the outlet of the safety unit goes directly to the sewer to avoid any
potential damage.
• Do not install the safety group above the tank to avoid water discharge on to the
tank.
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INSTALLATION

Essential instructions forthe safety of persons and the environment
• Hot water can burn!
In the event of small amounts of hot water repeatedly being drawn off, a
stratification effect can develop in the tank. The upper hot water layer may then
reach very high temperatures.
• ACV recommends using a pre-set thermostatic mixing valve in order to provide
hot water at a maximum of 60°C.
• Water heated to wash clothes, dishes and for other uses can cause serious burns.
• In order to avoid exposure to extremely hot water that can cause serious burns,
never leave children, old people, disabled or handicapped people in the bath
orshower alone.
• Never allow young children to turn on the hot water or fill their own bath.
• Adjust the water temperature in accordance with usage and plumbing regulations.
•
The risk of developing bacteria exists, including “Legionella pneumophila”,
ifaminimum temperature of 60°C is not maintained in both the DHW tank andthe
hot water distribution network.
Essential instructions for the electrical safety
• Only an approved installer is authorized to carry out the electrical connections.
• Install a 2-way switch and a fuse or circuit breaker of the recommended rating
outside the appliance, so as to be able to shut power down when servicing the
appliance or before performing any operation on it.
• Shut down external electrical supply of the appliance before performing any
operation on the electrical circuit.
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge,
unless supervised or unless they have been given instruction concerning the use
of the appliance by a person responsible for their safety.
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INSTALLATION

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INSTALLATION
Package
• One Smart Green hot water tank.
• Multilingual Installation, Operation and Maintenance Instructions.
• One energy label
PACKING CONTENTS
All appliances are delivered, tested and packaged separately.
TOOLS
TANK INSTALLATION
Floor mounting

1 2 3 4
5
67
8
9
11
10
12
Horizontal installation Vertical installation
Cold water
Hot water
CONNECTION
Essential instructions forthe safety of persons and the environment
• Refer to the safety instructions for the installation. Failure to comply with these
instructions can result in damages to the system, severe injuries or death.
• Hot water can burn! ACV recommends using a pre- set thermostatic mixing valve
in order to provide hot water at a maximum of 60°C.
Essential instructions forthecorrect operation ofthesystem
• The filling circuit of the DHW tank must be equipped with a safety group,
comprised at least of a stop valve, a check valve, a safety valve set at 7 bar, and
possibly, an expansion vessel of the appropriate size. Make sure that the circuit
between the tank and the safety valve is always open.
• The third DHW tank connection, if any, can be used for the auxiliary DHW loop.
If the connection is not used, replace the protective plug by a brass plug of the
appropriate size.
General remarks
• In certain countries the domestic kits must be approved.
• The circuit illustrations are basic principle diagrams only.
CONNECTION TO THE DHW CIRCUIT (Typical wall installation)
Key
1. Filling valve
2. Pressure reducing valve (set at 4.5 bar)
3. Check valve
4. Stop valve
5. DHW expansion vessel
6. Pressure gauge
7. Safety valve (set at 7 bar)
8. Drain valve
9. Grounding
10. Stop valve
11. Thermostatic mixing valve
12. Hot water outlet
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INSTALLATION
AVAILABLE KITS AND ACCESSORIES
Domestic hot water kit
A. Thermostatic mixing valve
B. Mixed water outlet
C. Cold water inlet
D. Drain connection
E. Expansion vessel connection
S. Safety unit
TH. Outlet hot water tank
TC. Inlet cold water tank
FLOOR MOUNTING
A
BE
C
TCTH
S
D

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11
2 3
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8
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10
7
6
1234
5
46
9
8
Cold water
Hot water
CONNECTION TO THE DHW CIRCUIT (Typical floor installation)
Key
1. Filling valve
2. Pressure reducing valve (set at 4.5 bar)
3. Check valve
4. Expansion vessel
5. Safety valve (set at 7 bar)
6. Drain valve
7. Hot water outlet
8. Pressure gauge
9. Grounding
10. Stop valve
11. Thermostatic mixing valve
CONNECTION TO THE PRIMARY CIRCUIT Typical floor installation
Key
1. Primary circuit filling valve
2. Charging pump
3. Check valve
4. Primary circuit stop valve
5. Expansion vessel
6. Pressure gauge
7. Safety valve
8. Drain valve
9. Stop valve
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INSTALLATION

SAFETY INSTRUCTIONS TO FILL THE TANK
Essential instructions forthe safety of persons and the environment
• The DHW tank must always be filled and pressurised before filling and pressurising
the primary circuit.
• Do not use vehicle antifreeze. This can causeserious injury or death, or damage
facilities.
• If antifreeze is needed in the primary circuit, it must comply with Public
Hygiene Regulations and must be non-toxic. A food-grade Propylene Glycol is
recommended. It must be diluted according to the ratio recommended in the local
regulations.
• Consult the manufacturer to determine the compatibility of the antifreeze with the
tank's construction materials.
Essential instructions forthecorrect operation ofthesystem
• Before bringing the tank into service, check the connections to avoid any risk
ofleaks during filling.
• Only use drinking water to check that the DHW tank is watertight. The on-site
testpressure must not exceed a pressure surge of 8,6 bar.
• Using antifreeze in the primary circuit will lead to a reduction in the heating
performance. The higher the concentration of antifreeze in the circuit, the lower
the performance.
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STARTING UP

FILLING THE DHW TANK Figure 1
General remark
• Connect the safety valve outlet to the sewer.
1. To fill the tank, open a hot water tap (2) located at the highest point of the system. It enables
to bleed the air from the system.
2. Open the filling valve (1) and the stop valves (3) to fill the DHW tank.
3. Close the hot water tap (2), after the water flow has stabilised and the air has been
completely evacuated.
4. Check all the connections of the system for leaks.
FILLING THE PRIMARY CIRCUIT Figure 2
General remark
• If the tank is used within a heating system, refer to the heating boiler manual.
1. Check that the drain valve (3) of your primary circuit is tightly closed.
2. Open the stop valves (1) and (2) of the primary circuit connected to the heating boiler.
3. Open the air bleed valve (4) located on the top of the hot water tank.
4. When the air is eliminated, close the airbleed valve (4). Make sure the air bleed valve is tight.
FILLING
Essential instruction forthecorrect operation ofthesystem
• The DHW tank must always be filled and pressurised before filling and pressurising
the primary circuit.
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STARTING UP

Figure 1
Figure 2
1
33
2
2
4
2
3
1
1
Cold water
Hot water
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STARTING UP

CHECKS BEFORE STARTING UP
• Check that the safety valves (DHW and primary) are correctly installed and that the outlets are
connected to the sewer.
• Check that the DHW tank and the primary circuit are filled with water.
• Check that the air has been correctly bled from both circuits.
• Check that the tank’s upper air bleed valve is tight.
• Check that the water side and heat source side pipes are correctly connected and not leaking.
STARTING UP
To put the installation into service, refer to the heating boiler manual.
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STARTING UP
STARTING UP PROCEDURE
As the Smart Green tank is used within a heating system:
To put the heating system into service, refer to the heating boiler manual.
1. Adjust the required temperature using the control thermostat.