Adel System CBI-1280 Series User manual

138
For the latest on Altech Power Supply specifications please visit www.altechcorp.com/power.
CBI All in One
DC UPS Power Solutions
Features:
• Power supply, battery charger, battery care module and backup module in one device
• Three charging modes
• Compact, rugged metal case
• Available in 12VDC, 24VDC and 48VDC
• Suitable for most common battery types
• Adjustable charging current
• Easy battery diagnosis and fault identification either by LED or external devices connected to fault
• Status contacts
• High efficiency up to 91% through switching technology
• Several output protection features such as short circuit, overload, deep battery discharge etc.
• DIN rail mounting
• Small size
• 3 year warranty
CBI All In One UPS Power Solutions combine the requirements for several applications in just one device which can be
used as power supply unit, battery charger, battery care module or backup module. The available power is
automatically distributed among load and battery, while supplying power to the load always is the first priority. The
maximum available current of the load output is two times the value of the device’s rated current.
If the device is disconnected from the main power source, the battery will supply the load until the battery voltage
reaches 1.5 V per cell. This prevents the battery from deep discharge. CBI devices provide microprocessor controlled
battery charging. Using algorithms, the battery’s condition will be detected and based on that, an appropriate charging
mode is chosen. The real-time diagnostics system will continuously monitor the charging progress and indicate possibly
occurring faults such as elements in short circuit, accidental reverse polarity connection or disconnection of the battery
by the battery fault LED and a flashing code of the diagnosis LED.
CBI All In One UPS Power Solutions are suitable for open/sealed lead acid-, lead gel- and optionally Ni-Cd batteries. By
using the battery-select-jumper, it is possible to set predefined charging curves for those battery types. The available
charging options are recovery-, boost- and trickle charge. All CB devices are built in a rugged metal case with a DIN rail
mounting bracket.
Battery Charging Output
Monitor Signal
Switch Contacts
Mains LED
Low Battery LED
Diagnosis LED
Battery Type
Configuration Jumper
AC Input
Load Output
D
IN Rail Mounting
Charging Level
Battery Start
Push Button
Battery Selection Chart
Battery type 1.2 Ah 3.2 Ah 7.2 Ah 12 Ah
BUFFERING
(MINUTE) TIME
Load 1.5 A 20 60 200 400
Load 3 A 8 30 120 240
Load 5 A 3 15 55 100
Load 7.5 A 2 10 30 60
Load 10 A - 7 20 45
Load 12 A - 3 12 30
Load 15 A --9 20
Load 20 A --7 13

Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy
Tel. [phone] – Fax [phone] – mail: [e-mail]
www.adelsystem.com Instruction Manual CBI2801224A rev5.doc
Page 1 - Chapter: All In One: Uninterruptible Power Supply Output Vdc
All In One: U ninterruptible P ower S upply Output Vdc
Thank you for having chosen one of our products for your work.
We are certain that it will give the utmost satisfaction and be a notable help on the job.
General Description
Thanks to the All In One units (DC-UPS), it will be possible to optimize power
management. The available power is automatically allocated between load and battery,
supplying power to the load is the first priority of the unit thus it is not necessary to double
the power, because also the power going to the battery will go to the load if the load so
requires. The maximum available current on the load output is 2 times the value of the
device rated current In. We call “Battery Care” the concept base on algorithms that
implement rapid and automatic charging, battery charge optimization during time, flat
batteries recovery and real time diagnostic during installation and operation. The Real Time Auto-diagnostic system,
monitoring battery faults such as, battery Sulfated, elements in short circuit, accidental reverse polarity connection,
disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis Led;
during the installation and after sell. The continuous monitoring of battery efficiency, reduces battery damage risk
and allows a safe operation in permanent connection. Each device is suited for all battery types, by means of
jumpers it is possible setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They are
programmed for two charging levels, boost and charge, but they can be changed to single charging level by the user.
A rugged casing with bracket for DIN rail mounting provide IP20 protection degree. They are extremely compact and
cost-effective.
Main Characteristics
•Input: Single-phase 115 – 230 – 277 Vac
•Output Load: power supply: 24Vdc; 10 A
12Vdc; 15 A
•Output Battery: charging 24Vdc; 10 A
12Vdc; 15 A
•Modbus Connection
•Suited for the following battery types: Open Lead Acid,
VRLA (AFM), Gel, and Ni-Cd.
•Automatic diagnostic of battery status. Charging curve
IUoUO, constant voltage and constant current Battery Life
Test function (Battery Care)
•Switching technology
•Four charging levels: Boost, Absorption, Trickle and
Recovery
•Protected against short circuit, Over Load and inverted
polarity
•Signal output (contact free) for discharged or damaged
battery
•Signal output (contact free) for mains or Back-UP
•Protection degree IP20 - DIN rail; Space saving
Safety and warning notes
WARNING – Explosion Hazard Do not disconnect Equipment unless power has been switched off or the area is known
to be non-hazardous.
WARNING – Explosion Hazard. Substitution of components may impair suitability for class I, Division 2.
WARNING – Switch off the system before connecting the module. Never work on the machine when it is
live. The device must be installed in according with UL508. The device must have a suitable isolating facility
outside the power supply unit, via which can be switched to idle. Danger of fatal Injury!
Connection (terminal and wiring):
Cable Connection: The following cable cross-sections may be used:
Solid
(mm
2
) Stranded (mm
2
) AWG Torque (Nm) Stripping Length 1 Phase L N PE Input AC 1 Phase L N PE Input AC
In:
4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Out: 4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Signal:
0.2 – 2.5
0.2
– 2.5 24 – 14 0.5 – 0.6 Nm 7 mm
The connection is made by the screw type 2.5 mm
2
or 4.0 mm
2
terminal blocks. Use only copper cables that are
designed for operating temperatures of > 75 °C. Wiring terminal shall be marked to indicate the proper connection for
the power supply.
Page 3 - Chapter: Operating and Display Element:
3
Output LOAD In Buffer Mode (Mains INPUT OFF)
Some example of buffering time depending on LOAD Output in function to the Ah of the battery.
Buffering Time BATT1.2 Ah
BATT 3 Ah BATT7.2 Ah BATT12 Ah BATT100 Ah
Load 1.5 A 20 min 60 min 200 min 400 min /
Load 3 A 8 min 30 min 120 min 240 min /
Load 5 A 3 min 15 min 55 min 100 min /
Load 7.5 A 2 min 10 min 30 min 60 min /
Load 10 A No 7 min 20 min 45 min 20 h
Load 12 A No 3 min 12 min 30 min 600 min
Load 15 A No No 9 min 20 min 400 min
Load 20 A No No 7 min 13 min 240 min
Operating and Display Element:
No. 10: INPUT Mains AC Port pin L – N:
1 Phase Switching Power Supplies PE L N
No. 3: BATTERY Connection Port:
Connect the battery to the BATTERY (-) and (+)
One battery (12 Vdc) for 12V
Two battery (12 Vdc) connected in Series for 24V
No. 4: Output LOAD:
Connect this Output to the LOAD (-) and (+)
No. 1, 2 Signal Ports (output Isolated):
Connections for
No. 2: MAINS OR BACKUP: Input Mains On/Off. Contact: 5,6,7
No. 1: BATTERY FAULT Fault connections systems. Contact: 8,9,10
Relay Contact Rating:
Max.DC1: 30 Vdc 1 A; AC1: 60 Vac 1A : Resistive load (EN 60947-4-1)
Min.1mA at 5 Vdc: Min. permissive load
Signal Output port true table:
Port N°2
Led N°6 MAINS OR BACKUP
Port N°1
Led N°7 BATTERY FAULT
5
-
6 Closed
5
-
7 Closed
8
-
9 Closed
OK
8
-
10 Closed
MAINS Input Vac ON ■- led off ■- led off
OFF ■- led On (1) ■- led off
The BATTERY in
BACKUP it’s less than
30% cap?
YES ■- led On ■- led On
NO ■- led On ■- led off
BATTERY or system
FAULT? YES ■- led off ■- led On (2)
NO ■- led off ■- led off
Note:
(1) For better efficiency of the system, filter relay MAINS OR BACKUP with a delay of at least 5 seconds before give
alarm Mains Lost, example: connection to PLC.
(2) See Diagnosis Led
5
6
7
8
2
19
13
14
11
12
10
3
4
9
16
15
17
18
1
Page 2 - Chapter: Output Power connections:
2
Output Power connections: Normal connection
Typical application for All In One device, one output for LOAD
“DC Bus”, one Input/Output for connection to the battery.
N°1 battery (12 Vdc) for 12V;
N°2 battery (12 Vdc) connected in Series for 24V;
Parallel connection “Redundancy”
Power supplies can be paralleled for 1+1 redundancy to obtain a
higher system availability. Redundant systems require a certain
amount of extra power to support the load in case one power
supply unit fails. The simplest way is to put two CBI in parallel. In
case one power supply unit fails, the other one is automatically
able to support the load current without any interruption. This
simple way to build a redundant system has two major
disadvantages:
- The faulty power supply can not be recognized.
- The Diagnosis LED will give the informations about the status
of the Load and the Battery (see Display Signals for more data).
It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a -virtually
nearly impossible - case, the defective unit becomes a load for the other power supplies and the output voltage can
not be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the
Redundancy Module MR220. Recommendations for building redundant power systems: a) Use separate input fuses
for each CBI. b) Monitor the individual CBI units by three LED. Each unit has two relay: Mains or backup and Low
Battery or Battery Replacement (faulty situation). This feature reports a faulty unit; see Relay Contact Rating for any
technical detail. c) When possible, connect each power supply to different phases or circuits.
Serial connection:
a) It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc.
b) Voltages with a potential above 60Vdc are not SELV any more
and can be dangerous. Such voltages must be installed with a
protection against touching. c) For serial operation use power
supplies of the same type. d) Earthing of the output is required
when the sum of the output voltage is above 60Vdc. e) Keep an
installation clearance of 10 mm (left/right) between two power
supplies and avoid installing the power supplies on top of each
other. Note: Avoid return voltage (e.g. from a decelerating motor
or battery) which is applied to the output terminals.
Output Load (Mains INPUT ON)
The output LOAD in normal mode, Mains INPUT Vac Voltage present, follow the charging battery dc output voltage.
The minimum and maximum range stabilized are the following:
- Dip Switch selection 12V:11 – 14,4 Vdc; (Without battery connected out. Voltage fixed at 12Vdc)
- Dip Switch selection 24V:22 – 28.8 Vdc; (Without battery connected out. Voltage fixed at 24Vdc)
Thanks to the All In One units, it will be possible to manage the power. The available power, is automatically allocated
between load and battery: supplying power to the load is the first priority of the unit; thus it is not necessary to double
the power, and also the power available for the battery will go to the load if the load requires so:
in “Power Boost Mode” the maximum current on the load output is the 2 times the rated current 2 x In (I
load
= I
n
+ I
batt
) in
continuous operation is 3 times the rated current 3 x In (I
load
= 2I
n
+ I
batt
) for 4 seconds; after this parameter the devices
is electrically protected against overload and short circuit.
- In “Power Boost Mode”, if the current of the battery generate current to the load for a time more than 4 minutes and
Vbat<25V, the device give message (8 Blink), consequently means that the battery it is going to unloading.
- If the Mains Input Voltage fall below a Threshold level (50% of the Typ. Vac input) the battery it is immediately
connected to the Output Load, without any interruption.
- voltage dips: In this situation the voltage in the output load it is the same of the battery.
- To Avoid deep battery discharge, the battery will supply the load until battery voltage reaches 1.5 V/cell. Below
this level the device automatically switches off to prevent Deep discharge and battery damage.
Page 4 - Chapter: Operating and Display Element:
4
Point of view
No. 6, 7 and 8 Display Signals
No.6: Led MAINS OR BACKUP: Input Mains On/Off
No.7: Led BATTERY FAULT (capacity less than 30%), Fault connections systems, Battery replacement.
No.8: Led DIAGNOSIS Battery charge mode, diagnosis of the system through “blinking code” signal.
Monitoring
Control
Chart: State LED Diagnosis
(No.8) LED Battery Fault (No.7)
Charging
Type
Trickle 1 Blink/2 sec OFF
Absorption 1 Blink/sec OFF
Boost 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Auto
diagnosis
of the
system
Reverse polarity or high battery Voltage (over 32.5Vdc for
24V) 1 Blink /pause ON
Battery No connected 2 Blink/pause ON
Element in Short Circuit 3 Blink/pause ON
Over Load or short circuit on the load 4 Blink/pause ON
Bad battery; Internal impedance Bad or Bad battery wire
connection. 5 Blink/pause ON
Life test not possible 6 Blink/pause ON
Bad thermal sensor 7 Blink/pause ON
Boost condition; battery discharge after 4 min. of overload. 8 Blink/pause ON
Internal fault or illegal configuration jumper 9 Blink/pause ON
Low battery (under 18.5Vdc for 24V) Only if started from
battery, no Main input. Form Input N°12 or Push Bottom 10 Blink/pause
ON
MOD BUS error 11 Blink/pause
No. 9, 12: BATTERY START, No MAINS Vac
No. 9: Push-button, for 3 sec., in the front panel for switch ON the system without the “MAINS input Vac” but
only the battery connected.
No.12: It is also available the same function for remote Start from the battery, via RTCONN cable with 2
poles connector to put in Input N°12 and use with a Push button or a normaly open contact. Do not insert a
jumper in this position, penalty discharge completely the battery close to Zero in BACKUP.
No. 17: Battery Management Configurations
One device for all battery types.
Completely automatic, all devices are suitable to charge most
batteries types thank to User Selectable charging curves. They can
charge open lead acid, sealed lead acid, Gel and Ni-Cd batteries. It
is possible to change or add other charging curves connecting the
device to a portable PC.
Caution: Switch off the system before Setting the jumper.
For Battery Type Selection always refer to the data of the manufacturer of the batteries.
Battery Type
Selection Deep Switch Position Trickle/Float
charge
(Volt/Cell)
Fast/Bulk charge
(Volt/Cell)
Open Lead 2.23 2.40
VRLA (AGM) “1” 2.25 2.40
Gel Battery “2” 2.30 2.40
Ni-Cd “3”
(1)
10% Imax Trimmer 1.70–(12V);1.5–(24V)
BATTERY TYPE
LIFE TEST
ENABLE POWER SUPPLY
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE

Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy
Tel. [phone] – Fax [phone] – mail: [e-mail]
www.adelsystem.com Instruction Manual CBI2801224A rev5.doc
Page 1 - Chapter: All In One: Uninterruptible Power Supply Output Vdc
All In One: U ninterruptible P ower S upply Output Vdc
Thank you for having chosen one of our products for your work.
We are certain that it will give the utmost satisfaction and be a notable help on the job.
General Description
Thanks to the All In One units (DC-UPS), it will be possible to optimize power
management. The available power is automatically allocated between load and battery,
supplying power to the load is the first priority of the unit thus it is not necessary to double
the power, because also the power going to the battery will go to the load if the load so
requires. The maximum available current on the load output is 2 times the value of the
device rated current In. We call “Battery Care” the concept base on algorithms that
implement rapid and automatic charging, battery charge optimization during time, flat
batteries recovery and real time diagnostic during installation and operation. The Real Time Auto-diagnostic system,
monitoring battery faults such as, battery Sulfated, elements in short circuit, accidental reverse polarity connection,
disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis Led;
during the installation and after sell. The continuous monitoring of battery efficiency, reduces battery damage risk
and allows a safe operation in permanent connection. Each device is suited for all battery types, by means of
jumpers it is possible setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They are
programmed for two charging levels, boost and charge, but they can be changed to single charging level by the user.
A rugged casing with bracket for DIN rail mounting provide IP20 protection degree. They are extremely compact and
cost-effective.
Main Characteristics
•Input: Single-phase 115 – 230 – 277 Vac
•Output Load: power supply: 24Vdc; 10 A
12Vdc; 15 A
•Output Battery: charging 24Vdc; 10 A
12Vdc; 15 A
•Modbus Connection
•Suited for the following battery types: Open Lead Acid,
VRLA (AFM), Gel, and Ni-Cd.
•Automatic diagnostic of battery status. Charging curve
IUoUO, constant voltage and constant current Battery Life
Test function (Battery Care)
•Switching technology
•Four charging levels: Boost, Absorption, Trickle and
Recovery
•Protected against short circuit, Over Load and inverted
polarity
•Signal output (contact free) for discharged or damaged
battery
•Signal output (contact free) for mains or Back-UP
•Protection degree IP20 - DIN rail; Space saving
Safety and warning notes
WARNING – Explosion Hazard Do not disconnect Equipment unless power has been switched off or the area is known
to be non-hazardous.
WARNING – Explosion Hazard. Substitution of components may impair suitability for class I, Division 2.
WARNING – Switch off the system before connecting the module. Never work on the machine when it is
live. The device must be installed in according with UL508. The device must have a suitable isolating facility
outside the power supply unit, via which can be switched to idle. Danger of fatal Injury!
Connection (terminal and wiring):
Cable Connection: The following cable cross-sections may be used:
Solid
(mm
2
) Stranded (mm
2
) AWG Torque (Nm) Stripping Length 1 Phase L N PE Input AC 1 Phase L N PE Input AC
In:
4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Out: 4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Signal:
0.2 – 2.5
0.2
– 2.5 24 – 14 0.5 – 0.6 Nm 7 mm
The connection is made by the screw type 2.5 mm
2
or 4.0 mm
2
terminal blocks. Use only copper cables that are
designed for operating temperatures of > 75 °C. Wiring terminal shall be marked to indicate the proper connection for
the power supply.
Page 3 - Chapter: Operating and Display Element:
3
Output LOAD In Buffer Mode (Mains INPUT OFF)
Some example of buffering time depending on LOAD Output in function to the Ah of the battery.
Buffering Time BATT1.2 Ah
BATT 3 Ah BATT7.2 Ah BATT12 Ah BATT100 Ah
Load 1.5 A 20 min 60 min 200 min 400 min /
Load 3 A 8 min 30 min 120 min 240 min /
Load 5 A 3 min 15 min 55 min 100 min /
Load 7.5 A 2 min 10 min 30 min 60 min /
Load 10 A No 7 min 20 min 45 min 20 h
Load 12 A No 3 min 12 min 30 min 600 min
Load 15 A No No 9 min 20 min 400 min
Load 20 A No No 7 min 13 min 240 min
Operating and Display Element:
No. 10: INPUT Mains AC Port pin L – N:
1 Phase Switching Power Supplies PE L N
No. 3: BATTERY Connection Port:
Connect the battery to the BATTERY (-) and (+)
One battery (12 Vdc) for 12V
Two battery (12 Vdc) connected in Series for 24V
No. 4: Output LOAD:
Connect this Output to the LOAD (-) and (+)
No. 1, 2 Signal Ports (output Isolated):
Connections for
No. 2: MAINS OR BACKUP: Input Mains On/Off. Contact: 5,6,7
No. 1: BATTERY FAULT Fault connections systems. Contact: 8,9,10
Relay Contact Rating:
Max.DC1: 30 Vdc 1 A; AC1: 60 Vac 1A : Resistive load (EN 60947-4-1)
Min.1mA at 5 Vdc: Min. permissive load
Signal Output port true table:
Port N°2
Led N°6 MAINS OR BACKUP
Port N°1
Led N°7 BATTERY FAULT
5
-
6 Closed
5
-
7 Closed
8
-
9 Closed
OK
8
-
10 Closed
MAINS Input Vac ON ■- led off ■- led off
OFF ■- led On (1) ■- led off
The BATTERY in
BACKUP it’s less than
30% cap?
YES ■- led On ■- led On
NO ■- led On ■- led off
BATTERY or system
FAULT? YES ■- led off ■- led On (2)
NO ■- led off ■- led off
Note:
(1) For better efficiency of the system, filter relay MAINS OR BACKUP with a delay of at least 5 seconds before give
alarm Mains Lost, example: connection to PLC.
(2) See Diagnosis Led
5
6
7
8
2
19
13
14
11
12
10
3
4
9
16
15
17
18
1
Page 2 - Chapter: Output Power connections:
2
Output Power connections: Normal connection
Typical application for All In One device, one output for LOAD
“DC Bus”, one Input/Output for connection to the battery.
N°1 battery (12 Vdc) for 12V;
N°2 battery (12 Vdc) connected in Series for 24V;
Parallel connection “Redundancy”
Power supplies can be paralleled for 1+1 redundancy to obtain a
higher system availability. Redundant systems require a certain
amount of extra power to support the load in case one power
supply unit fails. The simplest way is to put two CBI in parallel. In
case one power supply unit fails, the other one is automatically
able to support the load current without any interruption. This
simple way to build a redundant system has two major
disadvantages:
- The faulty power supply can not be recognized.
- The Diagnosis LED will give the informations about the status
of the Load and the Battery (see Display Signals for more data).
It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a -virtually
nearly impossible - case, the defective unit becomes a load for the other power supplies and the output voltage can
not be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the
Redundancy Module MR220. Recommendations for building redundant power systems: a) Use separate input fuses
for each CBI. b) Monitor the individual CBI units by three LED. Each unit has two relay: Mains or backup and Low
Battery or Battery Replacement (faulty situation). This feature reports a faulty unit; see Relay Contact Rating for any
technical detail. c) When possible, connect each power supply to different phases or circuits.
Serial connection:
a) It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc.
b) Voltages with a potential above 60Vdc are not SELV any more
and can be dangerous. Such voltages must be installed with a
protection against touching. c) For serial operation use power
supplies of the same type. d) Earthing of the output is required
when the sum of the output voltage is above 60Vdc. e) Keep an
installation clearance of 10 mm (left/right) between two power
supplies and avoid installing the power supplies on top of each
other. Note: Avoid return voltage (e.g. from a decelerating motor
or battery) which is applied to the output terminals.
Output Load (Mains INPUT ON)
The output LOAD in normal mode, Mains INPUT Vac Voltage present, follow the charging battery dc output voltage.
The minimum and maximum range stabilized are the following:
- Dip Switch selection 12V:11 – 14,4 Vdc; (Without battery connected out. Voltage fixed at 12Vdc)
- Dip Switch selection 24V:22 – 28.8 Vdc; (Without battery connected out. Voltage fixed at 24Vdc)
Thanks to the All In One units, it will be possible to manage the power. The available power, is automatically allocated
between load and battery: supplying power to the load is the first priority of the unit; thus it is not necessary to double
the power, and also the power available for the battery will go to the load if the load requires so:
in “Power Boost Mode” the maximum current on the load output is the 2 times the rated current 2 x In (I
load
= I
n
+ I
batt
) in
continuous operation is 3 times the rated current 3 x In (I
load
= 2I
n
+ I
batt
) for 4 seconds; after this parameter the devices
is electrically protected against overload and short circuit.
- In “Power Boost Mode”, if the current of the battery generate current to the load for a time more than 4 minutes and
Vbat<25V, the device give message (8 Blink), consequently means that the battery it is going to unloading.
- If the Mains Input Voltage fall below a Threshold level (50% of the Typ. Vac input) the battery it is immediately
connected to the Output Load, without any interruption.
- voltage dips: In this situation the voltage in the output load it is the same of the battery.
- To Avoid deep battery discharge, the battery will supply the load until battery voltage reaches 1.5 V/cell. Below
this level the device automatically switches off to prevent Deep discharge and battery damage.
Page 4 - Chapter: Operating and Display Element:
4
Point of view
No. 6, 7 and 8 Display Signals
No.6: Led MAINS OR BACKUP: Input Mains On/Off
No.7: Led BATTERY FAULT (capacity less than 30%), Fault connections systems, Battery replacement.
No.8: Led DIAGNOSIS Battery charge mode, diagnosis of the system through “blinking code” signal.
Monitoring
Control
Chart: State LED Diagnosis
(No.8) LED Battery Fault (No.7)
Charging
Type
Trickle 1 Blink/2 sec OFF
Absorption 1 Blink/sec OFF
Boost 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Auto
diagnosis
of the
system
Reverse polarity or high battery Voltage (over 32.5Vdc for
24V) 1 Blink /pause ON
Battery No connected 2 Blink/pause ON
Element in Short Circuit 3 Blink/pause ON
Over Load or short circuit on the load 4 Blink/pause ON
Bad battery; Internal impedance Bad or Bad battery wire
connection. 5 Blink/pause ON
Life test not possible 6 Blink/pause ON
Bad thermal sensor 7 Blink/pause ON
Boost condition; battery discharge after 4 min. of overload. 8 Blink/pause ON
Internal fault or illegal configuration jumper 9 Blink/pause ON
Low battery (under 18.5Vdc for 24V) Only if started from
battery, no Main input. Form Input N°12 or Push Bottom 10 Blink/pause
ON
MOD BUS error 11 Blink/pause
No. 9, 12: BATTERY START, No MAINS Vac
No. 9: Push-button, for 3 sec., in the front panel for switch ON the system without the “MAINS input Vac” but
only the battery connected.
No.12: It is also available the same function for remote Start from the battery, via RTCONN cable with 2
poles connector to put in Input N°12 and use with a Push button or a normaly open contact. Do not insert a
jumper in this position, penalty discharge completely the battery close to Zero in BACKUP.
No. 17: Battery Management Configurations
One device for all battery types.
Completely automatic, all devices are suitable to charge most
batteries types thank to User Selectable charging curves. They can
charge open lead acid, sealed lead acid, Gel and Ni-Cd batteries. It
is possible to change or add other charging curves connecting the
device to a portable PC.
Caution: Switch off the system before Setting the jumper.
For Battery Type Selection always refer to the data of the manufacturer of the batteries.
Battery Type
Selection Deep Switch Position Trickle/Float
charge
(Volt/Cell)
Fast/Bulk charge
(Volt/Cell)
Open Lead 2.23 2.40
VRLA (AGM) “1” 2.25 2.40
Gel Battery “2” 2.30 2.40
Ni-Cd “3”
(1)
10% Imax Trimmer 1.70–(12V);1.5–(24V)
BATTERY TYPE
LIFE TEST
ENABLE POWER SUPPLY
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE

Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy
Tel. [phone] – Fax [phone] – mail: [e-mail]
www.adelsystem.com Instruction Manual CBI2801224A rev5.doc
Page 1 - Chapter: All In One: Uninterruptible Power Supply Output Vdc
All In One: U ninterruptible P ower S upply Output Vdc
Thank you for having chosen one of our products for your work.
We are certain that it will give the utmost satisfaction and be a notable help on the job.
General Description
Thanks to the All In One units (DC-UPS), it will be possible to optimize power
management. The available power is automatically allocated between load and battery,
supplying power to the load is the first priority of the unit thus it is not necessary to double
the power, because also the power going to the battery will go to the load if the load so
requires. The maximum available current on the load output is 2 times the value of the
device rated current In. We call “Battery Care” the concept base on algorithms that
implement rapid and automatic charging, battery charge optimization during time, flat
batteries recovery and real time diagnostic during installation and operation. The Real Time Auto-diagnostic system,
monitoring battery faults such as, battery Sulfated, elements in short circuit, accidental reverse polarity connection,
disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis Led;
during the installation and after sell. The continuous monitoring of battery efficiency, reduces battery damage risk
and allows a safe operation in permanent connection. Each device is suited for all battery types, by means of
jumpers it is possible setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They are
programmed for two charging levels, boost and charge, but they can be changed to single charging level by the user.
A rugged casing with bracket for DIN rail mounting provide IP20 protection degree. They are extremely compact and
cost-effective.
Main Characteristics
•Input: Single-phase 115 – 230 – 277 Vac
•Output Load: power supply: 24Vdc; 10 A
12Vdc; 15 A
•Output Battery: charging 24Vdc; 10 A
12Vdc; 15 A
•Modbus Connection
•Suited for the following battery types: Open Lead Acid,
VRLA (AFM), Gel, and Ni-Cd.
•Automatic diagnostic of battery status. Charging curve
IUoUO, constant voltage and constant current Battery Life
Test function (Battery Care)
•Switching technology
•Four charging levels: Boost, Absorption, Trickle and
Recovery
•Protected against short circuit, Over Load and inverted
polarity
•Signal output (contact free) for discharged or damaged
battery
•Signal output (contact free) for mains or Back-UP
•Protection degree IP20 - DIN rail; Space saving
Safety and warning notes
WARNING – Explosion Hazard Do not disconnect Equipment unless power has been switched off or the area is known
to be non-hazardous.
WARNING – Explosion Hazard. Substitution of components may impair suitability for class I, Division 2.
WARNING – Switch off the system before connecting the module. Never work on the machine when it is
live. The device must be installed in according with UL508. The device must have a suitable isolating facility
outside the power supply unit, via which can be switched to idle. Danger of fatal Injury!
Connection (terminal and wiring):
Cable Connection: The following cable cross-sections may be used:
Solid
(mm
2
) Stranded (mm
2
) AWG Torque (Nm) Stripping Length 1 Phase L N PE Input AC 1 Phase L N PE Input AC
In:
4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Out: 4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Signal:
0.2 – 2.5
0.2
– 2.5 24 – 14 0.5 – 0.6 Nm 7 mm
The connection is made by the screw type 2.5 mm
2
or 4.0 mm
2
terminal blocks. Use only copper cables that are
designed for operating temperatures of > 75 °C. Wiring terminal shall be marked to indicate the proper connection for
the power supply.
Page 3 - Chapter: Operating and Display Element:
3
Output LOAD In Buffer Mode (Mains INPUT OFF)
Some example of buffering time depending on LOAD Output in function to the Ah of the battery.
Buffering Time BATT1.2 Ah
BATT 3 Ah BATT7.2 Ah BATT12 Ah BATT100 Ah
Load 1.5 A 20 min 60 min 200 min 400 min /
Load 3 A 8 min 30 min 120 min 240 min /
Load 5 A 3 min 15 min 55 min 100 min /
Load 7.5 A 2 min 10 min 30 min 60 min /
Load 10 A No 7 min 20 min 45 min 20 h
Load 12 A No 3 min 12 min 30 min 600 min
Load 15 A No No 9 min 20 min 400 min
Load 20 A No No 7 min 13 min 240 min
Operating and Display Element:
No. 10: INPUT Mains AC Port pin L – N:
1 Phase Switching Power Supplies PE L N
No. 3: BATTERY Connection Port:
Connect the battery to the BATTERY (-) and (+)
One battery (12 Vdc) for 12V
Two battery (12 Vdc) connected in Series for 24V
No. 4: Output LOAD:
Connect this Output to the LOAD (-) and (+)
No. 1, 2 Signal Ports (output Isolated):
Connections for
No. 2: MAINS OR BACKUP: Input Mains On/Off. Contact: 5,6,7
No. 1: BATTERY FAULT Fault connections systems. Contact: 8,9,10
Relay Contact Rating:
Max.DC1: 30 Vdc 1 A; AC1: 60 Vac 1A : Resistive load (EN 60947-4-1)
Min.1mA at 5 Vdc: Min. permissive load
Signal Output port true table:
Port N°2
Led N°6 MAINS OR BACKUP
Port N°1
Led N°7 BATTERY FAULT
5
-
6 Closed
5
-
7 Closed
8
-
9 Closed
OK
8
-
10 Closed
MAINS Input Vac ON ■- led off ■- led off
OFF ■- led On (1) ■- led off
The BATTERY in
BACKUP it’s less than
30% cap?
YES ■- led On ■- led On
NO ■- led On ■- led off
BATTERY or system
FAULT? YES ■- led off ■- led On (2)
NO ■- led off ■- led off
Note:
(1) For better efficiency of the system, filter relay MAINS OR BACKUP with a delay of at least 5 seconds before give
alarm Mains Lost, example: connection to PLC.
(2) See Diagnosis Led
5
6
7
8
2
19
13
14
11
12
10
3
4
9
16
15
17
18
1
Page 2 - Chapter: Output Power connections:
2
Output Power connections: Normal connection
Typical application for All In One device, one output for LOAD
“DC Bus”, one Input/Output for connection to the battery.
N°1 battery (12 Vdc) for 12V;
N°2 battery (12 Vdc) connected in Series for 24V;
Parallel connection “Redundancy”
Power supplies can be paralleled for 1+1 redundancy to obtain a
higher system availability. Redundant systems require a certain
amount of extra power to support the load in case one power
supply unit fails. The simplest way is to put two CBI in parallel. In
case one power supply unit fails, the other one is automatically
able to support the load current without any interruption. This
simple way to build a redundant system has two major
disadvantages:
- The faulty power supply can not be recognized.
- The Diagnosis LED will give the informations about the status
of the Load and the Battery (see Display Signals for more data).
It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a -virtually
nearly impossible - case, the defective unit becomes a load for the other power supplies and the output voltage can
not be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the
Redundancy Module MR220. Recommendations for building redundant power systems: a) Use separate input fuses
for each CBI. b) Monitor the individual CBI units by three LED. Each unit has two relay: Mains or backup and Low
Battery or Battery Replacement (faulty situation). This feature reports a faulty unit; see Relay Contact Rating for any
technical detail. c) When possible, connect each power supply to different phases or circuits.
Serial connection:
a) It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc.
b) Voltages with a potential above 60Vdc are not SELV any more
and can be dangerous. Such voltages must be installed with a
protection against touching. c) For serial operation use power
supplies of the same type. d) Earthing of the output is required
when the sum of the output voltage is above 60Vdc. e) Keep an
installation clearance of 10 mm (left/right) between two power
supplies and avoid installing the power supplies on top of each
other. Note: Avoid return voltage (e.g. from a decelerating motor
or battery) which is applied to the output terminals.
Output Load (Mains INPUT ON)
The output LOAD in normal mode, Mains INPUT Vac Voltage present, follow the charging battery dc output voltage.
The minimum and maximum range stabilized are the following:
- Dip Switch selection 12V:11 – 14,4 Vdc; (Without battery connected out. Voltage fixed at 12Vdc)
- Dip Switch selection 24V:22 – 28.8 Vdc; (Without battery connected out. Voltage fixed at 24Vdc)
Thanks to the All In One units, it will be possible to manage the power. The available power, is automatically allocated
between load and battery: supplying power to the load is the first priority of the unit; thus it is not necessary to double
the power, and also the power available for the battery will go to the load if the load requires so:
in “Power Boost Mode” the maximum current on the load output is the 2 times the rated current 2 x In (I
load
= I
n
+ I
batt
) in
continuous operation is 3 times the rated current 3 x In (I
load
= 2I
n
+ I
batt
) for 4 seconds; after this parameter the devices
is electrically protected against overload and short circuit.
- In “Power Boost Mode”, if the current of the battery generate current to the load for a time more than 4 minutes and
Vbat<25V, the device give message (8 Blink), consequently means that the battery it is going to unloading.
- If the Mains Input Voltage fall below a Threshold level (50% of the Typ. Vac input) the battery it is immediately
connected to the Output Load, without any interruption.
- voltage dips: In this situation the voltage in the output load it is the same of the battery.
- To Avoid deep battery discharge, the battery will supply the load until battery voltage reaches 1.5 V/cell. Below
this level the device automatically switches off to prevent Deep discharge and battery damage.
Page 4 - Chapter: Operating and Display Element:
4
Point of view
No. 6, 7 and 8 Display Signals
No.6: Led MAINS OR BACKUP: Input Mains On/Off
No.7: Led BATTERY FAULT (capacity less than 30%), Fault connections systems, Battery replacement.
No.8: Led DIAGNOSIS Battery charge mode, diagnosis of the system through “blinking code” signal.
Monitoring
Control
Chart: State LED Diagnosis
(No.8) LED Battery Fault (No.7)
Charging
Type
Trickle 1 Blink/2 sec OFF
Absorption 1 Blink/sec OFF
Boost 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Auto
diagnosis
of the
system
Reverse polarity or high battery Voltage (over 32.5Vdc for
24V) 1 Blink /pause ON
Battery No connected 2 Blink/pause ON
Element in Short Circuit 3 Blink/pause ON
Over Load or short circuit on the load 4 Blink/pause ON
Bad battery; Internal impedance Bad or Bad battery wire
connection. 5 Blink/pause ON
Life test not possible 6 Blink/pause ON
Bad thermal sensor 7 Blink/pause ON
Boost condition; battery discharge after 4 min. of overload. 8 Blink/pause ON
Internal fault or illegal configuration jumper 9 Blink/pause ON
Low battery (under 18.5Vdc for 24V) Only if started from
battery, no Main input. Form Input N°12 or Push Bottom 10 Blink/pause
ON
MOD BUS error 11 Blink/pause
No. 9, 12: BATTERY START, No MAINS Vac
No. 9: Push-button, for 3 sec., in the front panel for switch ON the system without the “MAINS input Vac” but
only the battery connected.
No.12: It is also available the same function for remote Start from the battery, via RTCONN cable with 2
poles connector to put in Input N°12 and use with a Push button or a normaly open contact. Do not insert a
jumper in this position, penalty discharge completely the battery close to Zero in BACKUP.
No. 17: Battery Management Configurations
One device for all battery types.
Completely automatic, all devices are suitable to charge most
batteries types thank to User Selectable charging curves. They can
charge open lead acid, sealed lead acid, Gel and Ni-Cd batteries. It
is possible to change or add other charging curves connecting the
device to a portable PC.
Caution: Switch off the system before Setting the jumper.
For Battery Type Selection always refer to the data of the manufacturer of the batteries.
Battery Type
Selection Deep Switch Position Trickle/Float
charge
(Volt/Cell)
Fast/Bulk charge
(Volt/Cell)
Open Lead 2.23 2.40
VRLA (AGM) “1” 2.25 2.40
Gel Battery “2” 2.30 2.40
Ni-Cd “3”
(1)
10% Imax Trimmer 1.70–(12V);1.5–(24V)
BATTERY TYPE
LIFE TEST
ENABLE POWER SUPPLY
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE

Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy
Tel. [phone] – Fax [phone] – mail: [e-mail]
www.adelsystem.com Instruction Manual CBI2801224A rev5.doc
Page 1 - Chapter: All In One: Uninterruptible Power Supply Output Vdc
All In One: U ninterruptible P ower S upply Output Vdc
Thank you for having chosen one of our products for your work.
We are certain that it will give the utmost satisfaction and be a notable help on the job.
General Description
Thanks to the All In One units (DC-UPS), it will be possible to optimize power
management. The available power is automatically allocated between load and battery,
supplying power to the load is the first priority of the unit thus it is not necessary to double
the power, because also the power going to the battery will go to the load if the load so
requires. The maximum available current on the load output is 2 times the value of the
device rated current In. We call “Battery Care” the concept base on algorithms that
implement rapid and automatic charging, battery charge optimization during time, flat
batteries recovery and real time diagnostic during installation and operation. The Real Time Auto-diagnostic system,
monitoring battery faults such as, battery Sulfated, elements in short circuit, accidental reverse polarity connection,
disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis Led;
during the installation and after sell. The continuous monitoring of battery efficiency, reduces battery damage risk
and allows a safe operation in permanent connection. Each device is suited for all battery types, by means of
jumpers it is possible setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They are
programmed for two charging levels, boost and charge, but they can be changed to single charging level by the user.
A rugged casing with bracket for DIN rail mounting provide IP20 protection degree. They are extremely compact and
cost-effective.
Main Characteristics
•Input: Single-phase 115 – 230 – 277 Vac
•Output Load: power supply: 24Vdc; 10 A
12Vdc; 15 A
•Output Battery: charging 24Vdc; 10 A
12Vdc; 15 A
•Modbus Connection
•Suited for the following battery types: Open Lead Acid,
VRLA (AFM), Gel, and Ni-Cd.
•Automatic diagnostic of battery status. Charging curve
IUoUO, constant voltage and constant current Battery Life
Test function (Battery Care)
•Switching technology
•Four charging levels: Boost, Absorption, Trickle and
Recovery
•Protected against short circuit, Over Load and inverted
polarity
•Signal output (contact free) for discharged or damaged
battery
•Signal output (contact free) for mains or Back-UP
•Protection degree IP20 - DIN rail; Space saving
Safety and warning notes
WARNING – Explosion Hazard Do not disconnect Equipment unless power has been switched off or the area is known
to be non-hazardous.
WARNING – Explosion Hazard. Substitution of components may impair suitability for class I, Division 2.
WARNING – Switch off the system before connecting the module. Never work on the machine when it is
live. The device must be installed in according with UL508. The device must have a suitable isolating facility
outside the power supply unit, via which can be switched to idle. Danger of fatal Injury!
Connection (terminal and wiring):
Cable Connection: The following cable cross-sections may be used:
Solid
(mm
2
) Stranded (mm
2
) AWG Torque (Nm) Stripping Length 1 Phase L N PE Input AC 1 Phase L N PE Input AC
In:
4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Out: 4.0
6.0
30 – 10 0.8 – 1.0 Nm 7 mm
Signal:
0.2 – 2.5
0.2
– 2.5 24 – 14 0.5 – 0.6 Nm 7 mm
The connection is made by the screw type 2.5 mm
2
or 4.0 mm
2
terminal blocks. Use only copper cables that are
designed for operating temperatures of > 75 °C. Wiring terminal shall be marked to indicate the proper connection for
the power supply.
Page 3 - Chapter: Operating and Display Element:
3
Output LOAD In Buffer Mode (Mains INPUT OFF)
Some example of buffering time depending on LOAD Output in function to the Ah of the battery.
Buffering Time BATT1.2 Ah
BATT 3 Ah BATT7.2 Ah BATT12 Ah BATT100 Ah
Load 1.5 A 20 min 60 min 200 min 400 min /
Load 3 A 8 min 30 min 120 min 240 min /
Load 5 A 3 min 15 min 55 min 100 min /
Load 7.5 A 2 min 10 min 30 min 60 min /
Load 10 A No 7 min 20 min 45 min 20 h
Load 12 A No 3 min 12 min 30 min 600 min
Load 15 A No No 9 min 20 min 400 min
Load 20 A No No 7 min 13 min 240 min
Operating and Display Element:
No. 10: INPUT Mains AC Port pin L – N:
1 Phase Switching Power Supplies PE L N
No. 3: BATTERY Connection Port:
Connect the battery to the BATTERY (-) and (+)
One battery (12 Vdc) for 12V
Two battery (12 Vdc) connected in Series for 24V
No. 4: Output LOAD:
Connect this Output to the LOAD (-) and (+)
No. 1, 2 Signal Ports (output Isolated):
Connections for
No. 2: MAINS OR BACKUP: Input Mains On/Off. Contact: 5,6,7
No. 1: BATTERY FAULT Fault connections systems. Contact: 8,9,10
Relay Contact Rating:
Max.DC1: 30 Vdc 1 A; AC1: 60 Vac 1A : Resistive load (EN 60947-4-1)
Min.1mA at 5 Vdc: Min. permissive load
Signal Output port true table:
Port N°2
Led N°6 MAINS OR BACKUP
Port N°1
Led N°7 BATTERY FAULT
5
-
6 Closed
5
-
7 Closed
8
-
9 Closed
OK
8
-
10 Closed
MAINS Input Vac ON ■- led off ■- led off
OFF ■- led On (1) ■- led off
The BATTERY in
BACKUP it’s less than
30% cap?
YES ■- led On ■- led On
NO ■- led On ■- led off
BATTERY or system
FAULT? YES ■- led off ■- led On (2)
NO ■- led off ■- led off
Note:
(1) For better efficiency of the system, filter relay MAINS OR BACKUP with a delay of at least 5 seconds before give
alarm Mains Lost, example: connection to PLC.
(2) See Diagnosis Led
5
6
7
8
2
19
13
14
11
12
10
3
4
9
16
15
17
18
1
Page 2 - Chapter: Output Power connections:
2
Output Power connections: Normal connection
Typical application for All In One device, one output for LOAD
“DC Bus”, one Input/Output for connection to the battery.
N°1 battery (12 Vdc) for 12V;
N°2 battery (12 Vdc) connected in Series for 24V;
Parallel connection “Redundancy”
Power supplies can be paralleled for 1+1 redundancy to obtain a
higher system availability. Redundant systems require a certain
amount of extra power to support the load in case one power
supply unit fails. The simplest way is to put two CBI in parallel. In
case one power supply unit fails, the other one is automatically
able to support the load current without any interruption. This
simple way to build a redundant system has two major
disadvantages:
- The faulty power supply can not be recognized.
- The Diagnosis LED will give the informations about the status
of the Load and the Battery (see Display Signals for more data).
It does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a -virtually
nearly impossible - case, the defective unit becomes a load for the other power supplies and the output voltage can
not be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the
Redundancy Module MR220. Recommendations for building redundant power systems: a) Use separate input fuses
for each CBI. b) Monitor the individual CBI units by three LED. Each unit has two relay: Mains or backup and Low
Battery or Battery Replacement (faulty situation). This feature reports a faulty unit; see Relay Contact Rating for any
technical detail. c) When possible, connect each power supply to different phases or circuits.
Serial connection:
a) It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc.
b) Voltages with a potential above 60Vdc are not SELV any more
and can be dangerous. Such voltages must be installed with a
protection against touching. c) For serial operation use power
supplies of the same type. d) Earthing of the output is required
when the sum of the output voltage is above 60Vdc. e) Keep an
installation clearance of 10 mm (left/right) between two power
supplies and avoid installing the power supplies on top of each
other. Note: Avoid return voltage (e.g. from a decelerating motor
or battery) which is applied to the output terminals.
Output Load (Mains INPUT ON)
The output LOAD in normal mode, Mains INPUT Vac Voltage present, follow the charging battery dc output voltage.
The minimum and maximum range stabilized are the following:
- Dip Switch selection 12V:11 – 14,4 Vdc; (Without battery connected out. Voltage fixed at 12Vdc)
- Dip Switch selection 24V:22 – 28.8 Vdc; (Without battery connected out. Voltage fixed at 24Vdc)
Thanks to the All In One units, it will be possible to manage the power. The available power, is automatically allocated
between load and battery: supplying power to the load is the first priority of the unit; thus it is not necessary to double
the power, and also the power available for the battery will go to the load if the load requires so:
in “Power Boost Mode” the maximum current on the load output is the 2 times the rated current 2 x In (I
load
= I
n
+ I
batt
) in
continuous operation is 3 times the rated current 3 x In (I
load
= 2I
n
+ I
batt
) for 4 seconds; after this parameter the devices
is electrically protected against overload and short circuit.
- In “Power Boost Mode”, if the current of the battery generate current to the load for a time more than 4 minutes and
Vbat<25V, the device give message (8 Blink), consequently means that the battery it is going to unloading.
- If the Mains Input Voltage fall below a Threshold level (50% of the Typ. Vac input) the battery it is immediately
connected to the Output Load, without any interruption.
- voltage dips: In this situation the voltage in the output load it is the same of the battery.
- To Avoid deep battery discharge, the battery will supply the load until battery voltage reaches 1.5 V/cell. Below
this level the device automatically switches off to prevent Deep discharge and battery damage.
Page 4 - Chapter: Operating and Display Element:
4
Point of view
No. 6, 7 and 8 Display Signals
No.6: Led MAINS OR BACKUP: Input Mains On/Off
No.7: Led BATTERY FAULT (capacity less than 30%), Fault connections systems, Battery replacement.
No.8: Led DIAGNOSIS Battery charge mode, diagnosis of the system through “blinking code” signal.
Monitoring
Control
Chart: State LED Diagnosis
(No.8) LED Battery Fault (No.7)
Charging
Type
Trickle 1 Blink/2 sec OFF
Absorption 1 Blink/sec OFF
Boost 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Auto
diagnosis
of the
system
Reverse polarity or high battery Voltage (over 32.5Vdc for
24V) 1 Blink /pause ON
Battery No connected 2 Blink/pause ON
Element in Short Circuit 3 Blink/pause ON
Over Load or short circuit on the load 4 Blink/pause ON
Bad battery; Internal impedance Bad or Bad battery wire
connection. 5 Blink/pause ON
Life test not possible 6 Blink/pause ON
Bad thermal sensor 7 Blink/pause ON
Boost condition; battery discharge after 4 min. of overload. 8 Blink/pause ON
Internal fault or illegal configuration jumper 9 Blink/pause ON
Low battery (under 18.5Vdc for 24V) Only if started from
battery, no Main input. Form Input N°12 or Push Bottom 10 Blink/pause
ON
MOD BUS error 11 Blink/pause
No. 9, 12: BATTERY START, No MAINS Vac
No. 9: Push-button, for 3 sec., in the front panel for switch ON the system without the “MAINS input Vac” but
only the battery connected.
No.12: It is also available the same function for remote Start from the battery, via RTCONN cable with 2
poles connector to put in Input N°12 and use with a Push button or a normaly open contact. Do not insert a
jumper in this position, penalty discharge completely the battery close to Zero in BACKUP.
No. 17: Battery Management Configurations
One device for all battery types.
Completely automatic, all devices are suitable to charge most
batteries types thank to User Selectable charging curves. They can
charge open lead acid, sealed lead acid, Gel and Ni-Cd batteries. It
is possible to change or add other charging curves connecting the
device to a portable PC.
Caution: Switch off the system before Setting the jumper.
For Battery Type Selection always refer to the data of the manufacturer of the batteries.
Battery Type
Selection Deep Switch Position Trickle/Float
charge
(Volt/Cell)
Fast/Bulk charge
(Volt/Cell)
Open Lead 2.23 2.40
VRLA (AGM) “1” 2.25 2.40
Gel Battery “2” 2.30 2.40
Ni-Cd “3”
(1)
10% Imax Trimmer 1.70–(12V);1.5–(24V)
BATTERY TYPE
LIFE TEST
ENABLE POWER SUPPLY
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE
BATTERY TYPE

Page 5 - Chapter: Operating and Display Element:
5
Option “4”
Do not use other configurations for Battery Management
Note (1):
In Ni-Cd. The End-of-charge is determined by negative ∆V detection of battery voltage (-5mV/cell). If no negative ∆V but
only a “flat” profile is detected fast charge is terminated after 10 min. General end-of-charge timeout set to 16 hours.
Trickle charge current is regulated at 10% of max current set by the trimmer on the front panel in position N°5. In order
to detect end-of-charge negative ∆V, charging current must be set at least at 30% of nominal battery capacity (0,3 C);
with lower values of charging current negative ∆V detection is not guaranteed.
Jumper Setting always active during all states of the system.
Functional Setting
Function
Battery LIFE TEST ON position = LIFE TEST enabled
Caution: Switch off the system before Setting the Jumper.
Functional Setting
Function
ENABLE POWER
SUPPLY
ON position = function POWER SUPPLY
enabled
ENABLE POWER SUPPLY function
With this feature enabled, there is always voltage on the Output BATTERY even if is the battery is not present, in this
way you don’t have voltage dips, the Battery Care is guaranteed but the controls on the battery are limited.
Be careful: don’t reverse the battery polarity.
No. 19: Other Battery Management Configurations
Jumper Setting always active during all states of the system.
Functional Setting Function
FAST CHARGE
Enable
Fast charge enabled. Only for Lead or Gel
battery.
OPTION Future implementation
No. 18: SELECTION OUT VOLTAGE
Caution: Switch off the system before Setting the Jumper.
Functional Setting Function
Output Voltage
selection
12V Output Voltage
Output Voltage
selection
24V Output Voltage
Default setting
LIFE TEST
ENABLE POWERSUPPLY
BATTERY TYPE
FAS
T CHARGE
OPTION
12 Vdc
24 Vdc
Page 7 - Chapter: Diagnostic Type Checks
7
time by continuously testing the internal impedance status, avoids any possible risk of damages and grants also a
permanent, reliable and safe connection of the battery to the power supply. The system, through a battery
stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated batteries or
batteries with a short-circuited element.
Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in trickle charge, make the test of
the battery efficiency. The fault is signaled with relay BATTERY FAULT commutation and DIAGNOSIS led blinking.
Diagnostic Type Checks
Check for accidental disconnection of the battery cables:
All In One detects accidental disconnection and immediately switched off the output BATTERY.
Battery not connected:
If the battery is not connected no output BATTERY.
Test of quality wire connections:
During trickle charge the quality (resistance) on the battery connection is checked every 20 sec. This to detect if the
cable connection has been properly made.
Battery in Open Circuit or Sulphated:
Every 220 minute. All In One tests of internal impedance, in trickle charging mode.
Reverse Polarity check:
If the battery it is connected with inverted polarity, All In One is automatically protected.
Test of battery voltage:
Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.
End of Charge check:
When the battery it is completely full, the device automatically switch in trickle charging mode.
Check for Battery Cells in short circuit :
Thanks to specific algorithms of evaluation, the CBI recognize batteries with cells in internal short circuit.
In trickle charge every 2 hours test of element in short circuit.
Diagnosis of battery and device:
All CBI devices support the user during installation and operation. A Blink code of Led DIAGNOSIS allows to
discriminate among various possible faults.
Error conditions, “Led BATTERY FAULT” ON and “Led DIAGNOSIS” blinking with sequence; see Display Signal
section.
Charging Curve:
Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged
batteries, adding value and reliability to the system hosting the CBI device. The type of charging is Voltages stabilized
and Current stabilized IUoUo.
Four charging modes are identified by a flashing code on a Diagnosis LED.
To maintain the Output Load in lower Voltage state, don’t put jumper FAST CHARGE, in this case no boost charge but
only Float charge.
State
Diagnosis LED
Battery Fault LED
Charging Type
Trickle-Float 1 Blink/2sec OFF
Absorption 1 Blink/sec OFF
Boost-Bulk 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Page 6 - Chapter: Battery Care
6
No. 15: BUS TERMINATION
Caution: Switch off the system before Setting the Jumper.
Read the MODBUS/CANBUS instruction manual to learn about the operational functions available.
Jumper Setting always active during alla states of the system.
Functional Setting
Bus termination
No. 5: CHARGING LEVEL Current:
It is possible set the max recharging current for the batteries by trimmer (Battery Charging
Level). The current adjustment goes from 20% ÷ 100% of In. Set the maximum charging
current between 10% and 20% of the battery capacity.
No. 11: Auxiliary Output “AUX 1”
RJ 11 behind the label, remove the window label to find the connector.
It is possible connect:
•Temperature sensor, for ambient temperature charging
compensation. With this it is possible to active the
specifications of the EN54-4 firing norm.
Compensation Recharges in temperature
Connecting to RJ11 AUX1 Auxiliary Output the cable RJTEMP11 (supplied separately), the CBI will vary the voltage of
battery charging depending on the temperature:
Fast Charge Trickle charge
+/-5mV/°C x n. of Cells from -8°C to +60°C
+140mV/Cell ÷ -200mV/Cell compared to the value
at 20°C
+/-3mV/°C x n. of Cells from -20°C to +60°C
+120mV/Cell ÷ -120mV/Cell compared to the value
at 20°C
If the temperature is less than -20°C or greater than +60°C alarm is signalled with code 7 blink.
The sensor place on cable RJTEMP11 must be applied on the battery.
If the sensor is not connected or if the sensor is defective, the led Low Batt is on and the led Diagnosis continues to
show the status of the battery: trickle charge, fast charge or recovery charge.
No. 13: TIME BUFFERING Setting
Time buffering it is enabled when the Input main is switched OFF. It is possible setting by the position of the rotate
switch TIME BUFFERING.
The output LOAD time ON depending on position of the Switch.
Switch positions:
Switch position 0 1 2 3 4 5 6 7 8 9
Time Buffering (min.)
∞
0.5 2 5 10 15 20 30 45 60
If the switch is in 0 position the Time Buffering maintain ON state until the battery it is completed discharged. Anyway
to prevent risk of damage, the product disconnect the batteries when a minimum voltage level is reached.
No. 14: Auxiliary Output “AUX 2”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
No. 15: Auxiliary Output “AUX 3”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
Battery Care
The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge
optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real
Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity
connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis
Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible
setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They guarantees battery reliability in
Page 8 - Chapter: Protection Features
8
Protection Features
On the primary side: the device is equipped whit an internally fuse. If the internal fuse is activated, it is most
probable that there is a fault in the device. If happen, the device must be checked in the factory.
On the secondary side BATTERY and LOAD: The device is electrically protected against short circuits and
overload.
Inversion polarity: the module it is automatically protected against inversion of battery polarity and connection of
load inverted.
Over current and output short circuit: the unit limits the output current (see the technical data).
Deep discharge : not possible. The unit disconnects the battery when a minimum voltage level is reached.
Thermal behaviour
Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by
2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not
switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over
temperature conditions “worst case”; in this situations the device Shut-down the output and automatic restart when
temperature inside fall.
Standards and Certification
Electrical Safety:
Assembling device: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160).
Installation according: IEC/EN 60950.
Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation.
EMC Standards Immunity:
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5.
EMC Standards Emission:
EN 61000-6-4, EN 61000-6-3, EN 61000-3-2
Standards Conformity:
Safety of Electrical Equipment Machines: EN 60204-1.
The CE mark in According to EMC 2004/108/EC and Low voltage directive 2006/95/EEC
Norms and Certifications
In Conformity to: IEC/EN 60335-2-29 Battery chargers; EN60950 / UL1950; Electrical safety EN54-4 Fire Detection
and fire alarm systems; 89/336/EEC EMC Directive; 2006/95/EC (Low Voltage); DIN41773 (Charging cycle);
Emission: IEC 61000-6-4; Immunity: IEC 61000-6-2. CE.
Rail Mounting:
All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to
guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the
temperature of the housing can become very high!

Page 5 - Chapter: Operating and Display Element:
5
Option “4”
Do not use other configurations for Battery Management
Note (1):
In Ni-Cd. The End-of-charge is determined by negative ∆V detection of battery voltage (-5mV/cell). If no negative ∆V but
only a “flat” profile is detected fast charge is terminated after 10 min. General end-of-charge timeout set to 16 hours.
Trickle charge current is regulated at 10% of max current set by the trimmer on the front panel in position N°5. In order
to detect end-of-charge negative ∆V, charging current must be set at least at 30% of nominal battery capacity (0,3 C);
with lower values of charging current negative ∆V detection is not guaranteed.
Jumper Setting always active during all states of the system.
Functional Setting
Function
Battery LIFE TEST ON position = LIFE TEST enabled
Caution: Switch off the system before Setting the Jumper.
Functional Setting
Function
ENABLE POWER
SUPPLY
ON position = function POWER SUPPLY
enabled
ENABLE POWER SUPPLY function
With this feature enabled, there is always voltage on the Output BATTERY even if is the battery is not present, in this
way you don’t have voltage dips, the Battery Care is guaranteed but the controls on the battery are limited.
Be careful: don’t reverse the battery polarity.
No. 19: Other Battery Management Configurations
Jumper Setting always active during all states of the system.
Functional Setting Function
FAST CHARGE
Enable
Fast charge enabled. Only for Lead or Gel
battery.
OPTION Future implementation
No. 18: SELECTION OUT VOLTAGE
Caution: Switch off the system before Setting the Jumper.
Functional Setting Function
Output Voltage
selection
12V Output Voltage
Output Voltage
selection
24V Output Voltage
Default setting
LIFE TEST
ENABLE POWERSUPPLY
BATTERY TYPE
FAS
T CHARGE
OPTION
12 Vdc
24 Vdc
Page 7 - Chapter: Diagnostic Type Checks
7
time by continuously testing the internal impedance status, avoids any possible risk of damages and grants also a
permanent, reliable and safe connection of the battery to the power supply. The system, through a battery
stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated batteries or
batteries with a short-circuited element.
Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in trickle charge, make the test of
the battery efficiency. The fault is signaled with relay BATTERY FAULT commutation and DIAGNOSIS led blinking.
Diagnostic Type Checks
Check for accidental disconnection of the battery cables:
All In One detects accidental disconnection and immediately switched off the output BATTERY.
Battery not connected:
If the battery is not connected no output BATTERY.
Test of quality wire connections:
During trickle charge the quality (resistance) on the battery connection is checked every 20 sec. This to detect if the
cable connection has been properly made.
Battery in Open Circuit or Sulphated:
Every 220 minute. All In One tests of internal impedance, in trickle charging mode.
Reverse Polarity check:
If the battery it is connected with inverted polarity, All In One is automatically protected.
Test of battery voltage:
Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.
End of Charge check:
When the battery it is completely full, the device automatically switch in trickle charging mode.
Check for Battery Cells in short circuit :
Thanks to specific algorithms of evaluation, the CBI recognize batteries with cells in internal short circuit.
In trickle charge every 2 hours test of element in short circuit.
Diagnosis of battery and device:
All CBI devices support the user during installation and operation. A Blink code of Led DIAGNOSIS allows to
discriminate among various possible faults.
Error conditions, “Led BATTERY FAULT” ON and “Led DIAGNOSIS” blinking with sequence; see Display Signal
section.
Charging Curve:
Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged
batteries, adding value and reliability to the system hosting the CBI device. The type of charging is Voltages stabilized
and Current stabilized IUoUo.
Four charging modes are identified by a flashing code on a Diagnosis LED.
To maintain the Output Load in lower Voltage state, don’t put jumper FAST CHARGE, in this case no boost charge but
only Float charge.
State
Diagnosis LED
Battery Fault LED
Charging Type
Trickle-Float 1 Blink/2sec OFF
Absorption 1 Blink/sec OFF
Boost-Bulk 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Page 6 - Chapter: Battery Care
6
No. 15: BUS TERMINATION
Caution: Switch off the system before Setting the Jumper.
Read the MODBUS/CANBUS instruction manual to learn about the operational functions available.
Jumper Setting always active during alla states of the system.
Functional Setting
Bus termination
No. 5: CHARGING LEVEL Current:
It is possible set the max recharging current for the batteries by trimmer (Battery Charging
Level). The current adjustment goes from 20% ÷ 100% of In. Set the maximum charging
current between 10% and 20% of the battery capacity.
No. 11: Auxiliary Output “AUX 1”
RJ 11 behind the label, remove the window label to find the connector.
It is possible connect:
•Temperature sensor, for ambient temperature charging
compensation. With this it is possible to active the
specifications of the EN54-4 firing norm.
Compensation Recharges in temperature
Connecting to RJ11 AUX1 Auxiliary Output the cable RJTEMP11 (supplied separately), the CBI will vary the voltage of
battery charging depending on the temperature:
Fast Charge Trickle charge
+/-5mV/°C x n. of Cells from -8°C to +60°C
+140mV/Cell ÷ -200mV/Cell compared to the value
at 20°C
+/-3mV/°C x n. of Cells from -20°C to +60°C
+120mV/Cell ÷ -120mV/Cell compared to the value
at 20°C
If the temperature is less than -20°C or greater than +60°C alarm is signalled with code 7 blink.
The sensor place on cable RJTEMP11 must be applied on the battery.
If the sensor is not connected or if the sensor is defective, the led Low Batt is on and the led Diagnosis continues to
show the status of the battery: trickle charge, fast charge or recovery charge.
No. 13: TIME BUFFERING Setting
Time buffering it is enabled when the Input main is switched OFF. It is possible setting by the position of the rotate
switch TIME BUFFERING.
The output LOAD time ON depending on position of the Switch.
Switch positions:
Switch position 0 1 2 3 4 5 6 7 8 9
Time Buffering (min.)
∞
0.5 2 5 10 15 20 30 45 60
If the switch is in 0 position the Time Buffering maintain ON state until the battery it is completed discharged. Anyway
to prevent risk of damage, the product disconnect the batteries when a minimum voltage level is reached.
No. 14: Auxiliary Output “AUX 2”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
No. 15: Auxiliary Output “AUX 3”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
Battery Care
The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge
optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real
Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity
connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis
Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible
setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They guarantees battery reliability in
Page 8 - Chapter: Protection Features
8
Protection Features
On the primary side: the device is equipped whit an internally fuse. If the internal fuse is activated, it is most
probable that there is a fault in the device. If happen, the device must be checked in the factory.
On the secondary side BATTERY and LOAD: The device is electrically protected against short circuits and
overload.
Inversion polarity: the module it is automatically protected against inversion of battery polarity and connection of
load inverted.
Over current and output short circuit: the unit limits the output current (see the technical data).
Deep discharge : not possible. The unit disconnects the battery when a minimum voltage level is reached.
Thermal behaviour
Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by
2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not
switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over
temperature conditions “worst case”; in this situations the device Shut-down the output and automatic restart when
temperature inside fall.
Standards and Certification
Electrical Safety:
Assembling device: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160).
Installation according: IEC/EN 60950.
Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation.
EMC Standards Immunity:
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5.
EMC Standards Emission:
EN 61000-6-4, EN 61000-6-3, EN 61000-3-2
Standards Conformity:
Safety of Electrical Equipment Machines: EN 60204-1.
The CE mark in According to EMC 2004/108/EC and Low voltage directive 2006/95/EEC
Norms and Certifications
In Conformity to: IEC/EN 60335-2-29 Battery chargers; EN60950 / UL1950; Electrical safety EN54-4 Fire Detection
and fire alarm systems; 89/336/EEC EMC Directive; 2006/95/EC (Low Voltage); DIN41773 (Charging cycle);
Emission: IEC 61000-6-4; Immunity: IEC 61000-6-2. CE.
Rail Mounting:
All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to
guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the
temperature of the housing can become very high!

Page 5 - Chapter: Operating and Display Element:
5
Option “4”
Do not use other configurations for Battery Management
Note (1):
In Ni-Cd. The End-of-charge is determined by negative ∆V detection of battery voltage (-5mV/cell). If no negative ∆V but
only a “flat” profile is detected fast charge is terminated after 10 min. General end-of-charge timeout set to 16 hours.
Trickle charge current is regulated at 10% of max current set by the trimmer on the front panel in position N°5. In order
to detect end-of-charge negative ∆V, charging current must be set at least at 30% of nominal battery capacity (0,3 C);
with lower values of charging current negative ∆V detection is not guaranteed.
Jumper Setting always active during all states of the system.
Functional Setting
Function
Battery LIFE TEST ON position = LIFE TEST enabled
Caution: Switch off the system before Setting the Jumper.
Functional Setting
Function
ENABLE POWER
SUPPLY
ON position = function POWER SUPPLY
enabled
ENABLE POWER SUPPLY function
With this feature enabled, there is always voltage on the Output BATTERY even if is the battery is not present, in this
way you don’t have voltage dips, the Battery Care is guaranteed but the controls on the battery are limited.
Be careful: don’t reverse the battery polarity.
No. 19: Other Battery Management Configurations
Jumper Setting always active during all states of the system.
Functional Setting Function
FAST CHARGE
Enable
Fast charge enabled. Only for Lead or Gel
battery.
OPTION Future implementation
No. 18: SELECTION OUT VOLTAGE
Caution: Switch off the system before Setting the Jumper.
Functional Setting Function
Output Voltage
selection
12V Output Voltage
Output Voltage
selection
24V Output Voltage
Default setting
LIFE TEST
ENABLE POWERSUPPLY
BATTERY TYPE
FAS
T CHARGE
OPTION
12 Vdc
24 Vdc
Page 7 - Chapter: Diagnostic Type Checks
7
time by continuously testing the internal impedance status, avoids any possible risk of damages and grants also a
permanent, reliable and safe connection of the battery to the power supply. The system, through a battery
stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated batteries or
batteries with a short-circuited element.
Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in trickle charge, make the test of
the battery efficiency. The fault is signaled with relay BATTERY FAULT commutation and DIAGNOSIS led blinking.
Diagnostic Type Checks
Check for accidental disconnection of the battery cables:
All In One detects accidental disconnection and immediately switched off the output BATTERY.
Battery not connected:
If the battery is not connected no output BATTERY.
Test of quality wire connections:
During trickle charge the quality (resistance) on the battery connection is checked every 20 sec. This to detect if the
cable connection has been properly made.
Battery in Open Circuit or Sulphated:
Every 220 minute. All In One tests of internal impedance, in trickle charging mode.
Reverse Polarity check:
If the battery it is connected with inverted polarity, All In One is automatically protected.
Test of battery voltage:
Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.
End of Charge check:
When the battery it is completely full, the device automatically switch in trickle charging mode.
Check for Battery Cells in short circuit :
Thanks to specific algorithms of evaluation, the CBI recognize batteries with cells in internal short circuit.
In trickle charge every 2 hours test of element in short circuit.
Diagnosis of battery and device:
All CBI devices support the user during installation and operation. A Blink code of Led DIAGNOSIS allows to
discriminate among various possible faults.
Error conditions, “Led BATTERY FAULT” ON and “Led DIAGNOSIS” blinking with sequence; see Display Signal
section.
Charging Curve:
Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged
batteries, adding value and reliability to the system hosting the CBI device. The type of charging is Voltages stabilized
and Current stabilized IUoUo.
Four charging modes are identified by a flashing code on a Diagnosis LED.
To maintain the Output Load in lower Voltage state, don’t put jumper FAST CHARGE, in this case no boost charge but
only Float charge.
State
Diagnosis LED
Battery Fault LED
Charging Type
Trickle-Float 1 Blink/2sec OFF
Absorption 1 Blink/sec OFF
Boost-Bulk 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Page 6 - Chapter: Battery Care
6
No. 15: BUS TERMINATION
Caution: Switch off the system before Setting the Jumper.
Read the MODBUS/CANBUS instruction manual to learn about the operational functions available.
Jumper Setting always active during alla states of the system.
Functional Setting
Bus termination
No. 5: CHARGING LEVEL Current:
It is possible set the max recharging current for the batteries by trimmer (Battery Charging
Level). The current adjustment goes from 20% ÷ 100% of In. Set the maximum charging
current between 10% and 20% of the battery capacity.
No. 11: Auxiliary Output “AUX 1”
RJ 11 behind the label, remove the window label to find the connector.
It is possible connect:
•Temperature sensor, for ambient temperature charging
compensation. With this it is possible to active the
specifications of the EN54-4 firing norm.
Compensation Recharges in temperature
Connecting to RJ11 AUX1 Auxiliary Output the cable RJTEMP11 (supplied separately), the CBI will vary the voltage of
battery charging depending on the temperature:
Fast Charge Trickle charge
+/-5mV/°C x n. of Cells from -8°C to +60°C
+140mV/Cell ÷ -200mV/Cell compared to the value
at 20°C
+/-3mV/°C x n. of Cells from -20°C to +60°C
+120mV/Cell ÷ -120mV/Cell compared to the value
at 20°C
If the temperature is less than -20°C or greater than +60°C alarm is signalled with code 7 blink.
The sensor place on cable RJTEMP11 must be applied on the battery.
If the sensor is not connected or if the sensor is defective, the led Low Batt is on and the led Diagnosis continues to
show the status of the battery: trickle charge, fast charge or recovery charge.
No. 13: TIME BUFFERING Setting
Time buffering it is enabled when the Input main is switched OFF. It is possible setting by the position of the rotate
switch TIME BUFFERING.
The output LOAD time ON depending on position of the Switch.
Switch positions:
Switch position 0 1 2 3 4 5 6 7 8 9
Time Buffering (min.)
∞
0.5 2 5 10 15 20 30 45 60
If the switch is in 0 position the Time Buffering maintain ON state until the battery it is completed discharged. Anyway
to prevent risk of damage, the product disconnect the batteries when a minimum voltage level is reached.
No. 14: Auxiliary Output “AUX 2”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
No. 15: Auxiliary Output “AUX 3”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
Battery Care
The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge
optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real
Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity
connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis
Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible
setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They guarantees battery reliability in
Page 8 - Chapter: Protection Features
8
Protection Features
On the primary side: the device is equipped whit an internally fuse. If the internal fuse is activated, it is most
probable that there is a fault in the device. If happen, the device must be checked in the factory.
On the secondary side BATTERY and LOAD: The device is electrically protected against short circuits and
overload.
Inversion polarity: the module it is automatically protected against inversion of battery polarity and connection of
load inverted.
Over current and output short circuit: the unit limits the output current (see the technical data).
Deep discharge : not possible. The unit disconnects the battery when a minimum voltage level is reached.
Thermal behaviour
Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by
2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not
switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over
temperature conditions “worst case”; in this situations the device Shut-down the output and automatic restart when
temperature inside fall.
Standards and Certification
Electrical Safety:
Assembling device: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160).
Installation according: IEC/EN 60950.
Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation.
EMC Standards Immunity:
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5.
EMC Standards Emission:
EN 61000-6-4, EN 61000-6-3, EN 61000-3-2
Standards Conformity:
Safety of Electrical Equipment Machines: EN 60204-1.
The CE mark in According to EMC 2004/108/EC and Low voltage directive 2006/95/EEC
Norms and Certifications
In Conformity to: IEC/EN 60335-2-29 Battery chargers; EN60950 / UL1950; Electrical safety EN54-4 Fire Detection
and fire alarm systems; 89/336/EEC EMC Directive; 2006/95/EC (Low Voltage); DIN41773 (Charging cycle);
Emission: IEC 61000-6-4; Immunity: IEC 61000-6-2. CE.
Rail Mounting:
All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to
guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the
temperature of the housing can become very high!

Page 5 - Chapter: Operating and Display Element:
5
Option “4”
Do not use other configurations for Battery Management
Note (1):
In Ni-Cd. The End-of-charge is determined by negative ∆V detection of battery voltage (-5mV/cell). If no negative ∆V but
only a “flat” profile is detected fast charge is terminated after 10 min. General end-of-charge timeout set to 16 hours.
Trickle charge current is regulated at 10% of max current set by the trimmer on the front panel in position N°5. In order
to detect end-of-charge negative ∆V, charging current must be set at least at 30% of nominal battery capacity (0,3 C);
with lower values of charging current negative ∆V detection is not guaranteed.
Jumper Setting always active during all states of the system.
Functional Setting
Function
Battery LIFE TEST ON position = LIFE TEST enabled
Caution: Switch off the system before Setting the Jumper.
Functional Setting
Function
ENABLE POWER
SUPPLY
ON position = function POWER SUPPLY
enabled
ENABLE POWER SUPPLY function
With this feature enabled, there is always voltage on the Output BATTERY even if is the battery is not present, in this
way you don’t have voltage dips, the Battery Care is guaranteed but the controls on the battery are limited.
Be careful: don’t reverse the battery polarity.
No. 19: Other Battery Management Configurations
Jumper Setting always active during all states of the system.
Functional Setting Function
FAST CHARGE
Enable
Fast charge enabled. Only for Lead or Gel
battery.
OPTION Future implementation
No. 18: SELECTION OUT VOLTAGE
Caution: Switch off the system before Setting the Jumper.
Functional Setting Function
Output Voltage
selection
12V Output Voltage
Output Voltage
selection
24V Output Voltage
Default setting
LIFE TEST
ENABLE POWERSUPPLY
BATTERY TYPE
FAS
T CHARGE
OPTION
12 Vdc
24 Vdc
Page 7 - Chapter: Diagnostic Type Checks
7
time by continuously testing the internal impedance status, avoids any possible risk of damages and grants also a
permanent, reliable and safe connection of the battery to the power supply. The system, through a battery
stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated batteries or
batteries with a short-circuited element.
Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in trickle charge, make the test of
the battery efficiency. The fault is signaled with relay BATTERY FAULT commutation and DIAGNOSIS led blinking.
Diagnostic Type Checks
Check for accidental disconnection of the battery cables:
All In One detects accidental disconnection and immediately switched off the output BATTERY.
Battery not connected:
If the battery is not connected no output BATTERY.
Test of quality wire connections:
During trickle charge the quality (resistance) on the battery connection is checked every 20 sec. This to detect if the
cable connection has been properly made.
Battery in Open Circuit or Sulphated:
Every 220 minute. All In One tests of internal impedance, in trickle charging mode.
Reverse Polarity check:
If the battery it is connected with inverted polarity, All In One is automatically protected.
Test of battery voltage:
Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.
End of Charge check:
When the battery it is completely full, the device automatically switch in trickle charging mode.
Check for Battery Cells in short circuit :
Thanks to specific algorithms of evaluation, the CBI recognize batteries with cells in internal short circuit.
In trickle charge every 2 hours test of element in short circuit.
Diagnosis of battery and device:
All CBI devices support the user during installation and operation. A Blink code of Led DIAGNOSIS allows to
discriminate among various possible faults.
Error conditions, “Led BATTERY FAULT” ON and “Led DIAGNOSIS” blinking with sequence; see Display Signal
section.
Charging Curve:
Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged
batteries, adding value and reliability to the system hosting the CBI device. The type of charging is Voltages stabilized
and Current stabilized IUoUo.
Four charging modes are identified by a flashing code on a Diagnosis LED.
To maintain the Output Load in lower Voltage state, don’t put jumper FAST CHARGE, in this case no boost charge but
only Float charge.
State
Diagnosis LED
Battery Fault LED
Charging Type
Trickle-Float 1 Blink/2sec OFF
Absorption 1 Blink/sec OFF
Boost-Bulk 2 Blink/sec OFF
Recovery 5 Blink/sec OFF
Page 6 - Chapter: Battery Care
6
No. 15: BUS TERMINATION
Caution: Switch off the system before Setting the Jumper.
Read the MODBUS/CANBUS instruction manual to learn about the operational functions available.
Jumper Setting always active during alla states of the system.
Functional Setting
Bus termination
No. 5: CHARGING LEVEL Current:
It is possible set the max recharging current for the batteries by trimmer (Battery Charging
Level). The current adjustment goes from 20% ÷ 100% of In. Set the maximum charging
current between 10% and 20% of the battery capacity.
No. 11: Auxiliary Output “AUX 1”
RJ 11 behind the label, remove the window label to find the connector.
It is possible connect:
•Temperature sensor, for ambient temperature charging
compensation. With this it is possible to active the
specifications of the EN54-4 firing norm.
Compensation Recharges in temperature
Connecting to RJ11 AUX1 Auxiliary Output the cable RJTEMP11 (supplied separately), the CBI will vary the voltage of
battery charging depending on the temperature:
Fast Charge Trickle charge
+/-5mV/°C x n. of Cells from -8°C to +60°C
+140mV/Cell ÷ -200mV/Cell compared to the value
at 20°C
+/-3mV/°C x n. of Cells from -20°C to +60°C
+120mV/Cell ÷ -120mV/Cell compared to the value
at 20°C
If the temperature is less than -20°C or greater than +60°C alarm is signalled with code 7 blink.
The sensor place on cable RJTEMP11 must be applied on the battery.
If the sensor is not connected or if the sensor is defective, the led Low Batt is on and the led Diagnosis continues to
show the status of the battery: trickle charge, fast charge or recovery charge.
No. 13: TIME BUFFERING Setting
Time buffering it is enabled when the Input main is switched OFF. It is possible setting by the position of the rotate
switch TIME BUFFERING.
The output LOAD time ON depending on position of the Switch.
Switch positions:
Switch position 0 1 2 3 4 5 6 7 8 9
Time Buffering (min.)
∞
0.5 2 5 10 15 20 30 45 60
If the switch is in 0 position the Time Buffering maintain ON state until the battery it is completed discharged. Anyway
to prevent risk of damage, the product disconnect the batteries when a minimum voltage level is reached.
No. 14: Auxiliary Output “AUX 2”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
No. 15: Auxiliary Output “AUX 3”
Connection MODBUS/CANBUS via RJ45 connector. See instruction for MODBUS communication protocol. (CANBUS
to be implemented)
Battery Care
The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge
optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real
Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity
connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis
Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible
setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel and Ni-Cd. They guarantees battery reliability in
Page 8 - Chapter: Protection Features
8
Protection Features
On the primary side: the device is equipped whit an internally fuse. If the internal fuse is activated, it is most
probable that there is a fault in the device. If happen, the device must be checked in the factory.
On the secondary side BATTERY and LOAD: The device is electrically protected against short circuits and
overload.
Inversion polarity: the module it is automatically protected against inversion of battery polarity and connection of
load inverted.
Over current and output short circuit: the unit limits the output current (see the technical data).
Deep discharge : not possible. The unit disconnects the battery when a minimum voltage level is reached.
Thermal behaviour
Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by
2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not
switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over
temperature conditions “worst case”; in this situations the device Shut-down the output and automatic restart when
temperature inside fall.
Standards and Certification
Electrical Safety:
Assembling device: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160).
Installation according: IEC/EN 60950.
Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation.
EMC Standards Immunity:
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5.
EMC Standards Emission:
EN 61000-6-4, EN 61000-6-3, EN 61000-3-2
Standards Conformity:
Safety of Electrical Equipment Machines: EN 60204-1.
The CE mark in According to EMC 2004/108/EC and Low voltage directive 2006/95/EEC
Norms and Certifications
In Conformity to: IEC/EN 60335-2-29 Battery chargers; EN60950 / UL1950; Electrical safety EN54-4 Fire Detection
and fire alarm systems; 89/336/EEC EMC Directive; 2006/95/EC (Low Voltage); DIN41773 (Charging cycle);
Emission: IEC 61000-6-4; Immunity: IEC 61000-6-2. CE.
Rail Mounting:
All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to
guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the
temperature of the housing can become very high!

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D E
DC UPS All In one
Multivoltage
12 – 24Vdc
Input (Volt)
115 – 230 – 277Vac
Output (Vdc – A – W)
12Vdc – 15A – 270W
24Vdc – 10A – 270W
Model
CBI2801224A
INPUT DATA
Nominal Input Voltage / Tensione d’ingresso nominale 115 – 230 – 277Vac
Input Voltage Range / Campo di funzionamento
90 – 135Vac
180 – 305Vac
Inrush Current (Vn and In Load) I
2
t / Corrente di Inserzione ≤
≤≤
≤16 A ≤
≤≤
≤5msec
Frequency /Frequenza di Ingresso 47 – 63 Hz ±6%
Input Current (115 – 230 – 275Vac) / Assorbimento 5.5 – 3 – 2A
Internal Fuse / Fusibile Interno (non sostituibile) 6.3A
External Fuse (recommended)/ Fusibile Esterno raccomandato 16A (MCB curve B)
OUTPUT DATA
Output Vdc / I
N
/ Tensione di uscita Vdc / I
N
12Vdc – 15A
24Vdc – 10A
Minimum load / Carico minimo No
Efficiency (50% of In) / Rendimento tipico ≥91%
Short-circuit protection / Protezione contro il corto circuito Yes
Over Load protection / Protezione sovraccarico Yes
Over Voltage Output protection / Protezione sovratensione in uscita Yes
Reverse battery protection / Protezione inversione batteria Yes
Detection of element in short circuit / Relevazione elemento in corto circuito Yes
BATTERY CHARGER OUTPUT / USCITA CARICA BATTERIA
Boost – Bulk charge (Typ. at I
N
) / Carica Veloce (1) 14.4Vdc (12Vdc)
28.8Vdc (24Vdc)
Max.Time Bulk charge (Typ. at I
N
) / Tempo massimo Carica Veloce 15h
Min.Time Bulk charge (Typ. at I
N
) / Tempo minimo Carica Veloce 1 min.
Trickle-Float charge (Typ. at I
N
) / Carica di mantenimento (1) 13.8Vdc (12Vdc)
27.6Vdc (24Vdc)
Recovery Charge / Carica di recupero 2 – 10 Vdc (12Vdc)
2 – 20 Vdc (24Vdc)
Switching on after applying mains voltage / Accensione con tensione di rete 3 sec. Max
End of charging current Bulk - Absorption to Float - Trickle 6% of Charging current Limiting
Start up with capacitive load / Start up con carichi capacitivi Yes, Unlimited
Residual Ripple / Ripple Residuo ≤60mVpp
Charging max I
batt
/ Corrente max. di Carica 15A ± 5% (12Vdc)
10A ± 5% (24Vdc)
T<40°C (In)
Charging current Limiting I
N
(I
adj
) / Limitazione Corrente di Carica Yes, 10 ÷ 100 % / In
Quieshent Current / Consumo da batteria max. ≤100mA
JUMPER CONFIGURATION
Battery Type / Tipo Batteria 2.23/2.25V Lead; 2.3 Gel;
1.5 Ni-Cd(20 elem.)
Battery Voltage 12/24 Vdc / Selezione Tensione di Batteria 12/24 Vdc Yes
Power Supply Function / Funzione Alimentatore Yes
Boost Charge Enable / Abilitazione Carica Rapida Yes
Characteristic Curve / Caratteristiche di Carica IUoUo - 4 stage
SIGNAL OUTPUT (RELAY) / SEGNALAZIONE RELÈ USCITA
Main or Backup Power Yes
Low Battery and Fault Battery Yes
AUXILIARY OUTPUT (RJ 11 CONNECTION) FOR:
Temp. Charging probe / Carica Compensata in Temperatura Yes
AUXILIARY OUTPUT (RJ 45 CONNECTION) FOR:
Connection MODBUS/CANBUS Yes
Connection MODBUS/CANBUS Yes
CLIMATIC DATA
Ambient Temperature operation / Temperatura Ambiente di Lavoro -25 – +70°C
De rating Tª > (In) / De rating Tª > (In) > 50° -2.5% (In)/°C
Automatic De rating / De rating Automatico Yes
Ambient Temperature Storage / Temperatura max. Magazzino -40 – +85°C
Humidity at 25 °C / Umidità 95% to 25°C
Cooling / Raffreddamento Auto Convection
GENERAL DATA
Isolation Voltage (IN / OUT) / Tensione di Isolamento (IN / OUT) 3000Vac
Isolation Voltage(IN / PE) / Tensione di Isolamento(IN / TERRA) 1605Vac
Isolation Voltage(OUT / PE) / Tensione di Isolamento(OUT/TERRA) 500Vac
Protection Class (EN/IEC 60529) / Protezione Classe IP 20
Reliability (MTBF IEC 61709) / Affidabilità > 300 000 h
Pollution Degree Environment / Grado d'inquinamento ambientale 2
Connection Terminal Blocks Screw Type / Dimensione morsetti 6mm(30-10AWG)
2,5mm(24–14AWG)
Protection class (with PE connected) /
Grado di protezione (con cavo di terra collegato)
I, with PE connected
Dimension (w-h-d)/Dimensioni (l-h-p) mm 115x115x135 mm
Weight / Peso 1.10 kg approx
Safety Standard Approval / Conformità ed Approvazioni CE
All specification are subject to change without notice Instruction Manual CBI2801224A-Page 9_r5.xls

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