ADENDORFF VLS8TS-1 User manual

Original Instructions
Instruction Manual For
Hydraulic Log Splitter
VLS8TS-1
Read and understand the entire manual before operating
machine. Save this manual for future reference.

Instruction manual
1. Read Carefully the instruction manual before operation.
Do not allow person to operate until they have read the safe operating instruction
contained this manual
This warning sticker is to remind the operator to read the manual and make
himself familiar with all safe instructions before starting to work on the machine.
Keep your hands off all moving machine parts! Pinched hands danger.
Never place hands or feet between log and splitting wedge or between log and
ram during downward movement.
Please note the direction of motor revolution. Please make sure to avoid
revolution in the opposite direction!
2.Safety instructions
Severe personal injury or machine damages can result form not
complying with operation .assembly.
maintenance and repair instructions contained in this manual.
Allow only adults to operate/maintain the log splitter after they
have received sufficient training and have made themselves
familiar with the machine .
Make sure that full compliance is assured at all times with
the general safety and health rules on the workplace as well as
the applicable local traffic rules.
Machine instability can result in injury or severe damages,
To ensure stability during operation make sure to choose a flat ,
dry floor free from any tall grass , brush or other interference.
To avoid tripping , do not leave tools, logs ,or other components
laying around in the work area .Avoid slippery floor conditions by
eventually scattering saw dust or wood pellets.
Following precautions must be taken at all times
-NEVER use your log splitter at night or without sufficient illumination.
-NEVER operate your log splitter on slippery ,wet ,muddy ,
or icy surfaces.
-NEVER let electrical works be carried out by unskilled staff.
Do not install, repair , clean or handle the log splitter when the machine
is still running and Without having securely clamped the wedge.

-NEVER operate the machine without wearing protective shoes ,
glasses tight-fitting gloves and apparels
-NEVER remove from your log splitter the safety tools and devices
mounted on the machine by the manufacturer.
-NEVER leave the machine unattended with the running motor .
Assure full compliance with all applicable and traffic and safety rules
in your country and especially with applicable health and safety
previsions on the workplace.
Personal protection must be assured by wearing safely shoes and
gloves ,tight-fitting apparels and goggles during splitting
Make sure to select a suitable place with sufficient clearance for proper
operation of the machine as well as or safe handling of the split logs
and eventual ancillary tools and equipment.
PREVENT FIRES
Do not smoke or have open flames when operating or refilling
the log splitter. Never operate the log splitter near a flame or spark.
Oil is flammable and can exploded.
PROTECT YOUR HANDS
When the ram of the log splitter is in the return mode, keep
your hands off the machine. Keep your hands away from splits and
cracks which open in the log. They may close suddenly and crush or
amputate your hands.
Do not remove jammed logs with your hands.
Don’t try to knock the jammed log off .
If a log is jammed in wedge, operate to allow the wedge to move upwards
And then press levers to move wedge downwards to repeat several turns
to make jammed wood away from wedge.
PROTECT YOUR EYES AND FACE
Any log splitter may throw foreign objects into the eyes. This can cause
permanent eye damage. Always wear safety goggles. Everyday
eyeglasses have only impact resistant lenses. They are not safety glasses.
2.1Mandatory use and application
BEWARE: no cross. grain splitting is permitted .
Always split grain-wise.
When placing the log on the log splitting, make sure that the chunk
rests entirely and safely on the riffle-plate table
Any other use or splitting method is considered by the manufacturer
as misuse. In case of misuse the manufacturer will be held
entirely responsible.
Please make sure to comply with these set-up .operation and

maintenance/repair instructions in order to avoid happening
of any injury or dangerous condition .
BEWARE: this unit has a log capacity of min 80 mm and max 350 mm diameter.
Danger! Keep clear of moving parts!
●Danger! Keep clear of moving parts!
●Wear eye protection!
●Wear protective gloves!
●Wear safety footwear!
●Wear hearing protection!
Warning label for releasing the air
before operation
Warning label for movable pressure
plate
Position: on movable pressure plate; on movable cylinder ends
Crushing hazards
General warning label
WARNING!

•Before using the product, make sure the two hands controls function!
•Before starting work, inspect the hydraulic connections:no damages, no leakage and
etc affect the normal operation.
•Make sure a suitable working area free from obstructions e.g. logs, split wood ect
•Make sure stopping the machine completely and unplugging before cleaning or
adjustment!
•Never leaving the machine unattended when running!
•NEVER reaching into the splitting zone, crush hazards!
WARNING! NEVER using elbow to operate the lever! NEVER using any parts of body except hand to
operate the lever. ALWAYS using TWO hands to operate the lever!
2.2 .APPLICATION CONDITIONS
This log splitter is designed for operating under ambient temperatures
between +5℃and 40℃and for installation at altitudes no more than
1000m above M.S.L. The surrounding humidity should less than
50%at 40℃and -90% at 20℃.It can be stored or transported under ambient temperatures
between -25℃and 55℃.
52.3Never dismantle and reassemble the log splitter by yourself unless
you are a professional engineer. Otherwise, the self-assembling may
lead to some dangers as below:
(1)Oil leak (3)motor & pump damage
(2)No pressure (4)pressure is too big for cylinder endurance etc.
3. Operating instructions
Place it on a stable.flat and level work surface and fix the log splitter at the base plate by the two holes
3.2 Electrical specs
With 230 Volt/50Hz motor, the log splitter should be connected to
standard 230V±10%/50Hz±1%.
Connect the 230V AC motor using a power cable in a minimum
section of 1.5mm2(3X1.5).Power feeding is performed
via a control switch electrically connected between a power source(plug)
and the drive motor.
Unplug and stop he machine by disconnecting it from power source when not in use, before
making adjustments, changing parts, cleaning, or working on the log splitter;Consult technical manual
before servicing.
Motor working duty:
The working duty is S 6 40%: It means :continuous operation periodic duty: time of one load cycle is 10
minutes,
operation time at constant load is 4 minutes, operation time at no-load is 6 minutes.

3.3 Hydraulic specs
The machine is equipped with own hydraulic oil tank located inside
the main table pipe and is supplied by the manufacturer with a first oil fill.
BEWARE: a leaning splitter position during transport may result into
oil leakage from the oil plug.
At low ambient temperature the oil in the hydraulic circuit will thicken.
In this case, it is recommended to avoid sudden start-up(splitting
without warming the motor up)that could result into damages and
trouble of the hydraulic system..
To assure trouble free operation of the hydraulic system at
low ambient temperature, let the motor run idle and cycle the
unit several times till the oil in the hydraulic loop warms up.
Setting of the main control valve is done at manufacturer before
shipping. The unit comes to you ready for service so
that no other adjustment/installation work is required other than
assembly of the hand-guards on the control levers.
3.4 Initial check (before operating)
The log splitter is equipped with safety two-hands mechanical controls designed for the
operating to keep both hands free from dander and from infringing.
the moving ram zone during the entire splitting cycle.
It is strongly recommended to check the operation of the two-hands control every time
before a new use.
Make sure that the ram does not travel down when operating only one single lever.
Check that both lever spring back into their normal position when the hand pressure is
released
3.5 Start-up
Before first use, make sure that the log splitter is in good conditions and that no visual
damages are there.
Check all hydraulic hoses, fittings and coupling and to detect and repair eventual oil leaks.
Make sure that all safeties and protections are duly assembled on the machine. Do not
attempt to remove or by pass these safeties!
Make sure the that the log splitter will not be damaged or made unsafe by any operation,
lubrication, maintenance, or repair procedures that you choose .Should any trouble or
unusual
behavior be detected, do not start splitting wood until these have been fixed.
Before starting the log splitter the bleed screw should be loosened by several turns to allow air to pass in/out of
the oil tank.
After finished using and the machine is turned off, the screw should be tightened back up again before moving
to avoid oil leakage.

3.6 WARNING
The location you choose for your machine should be flat, dry, and sold. Check around log
splitter for hazards. Make sure that the area is free of slippery surfaces and objects to over.
Slippery and icy floor conditions must be duly treated to assure solid standing conditions.
1)Never reach with your hands at pinch points where they can
get caught by the traveling wedge!
2)Never try to split such hard Across-the-Grain wood and never try to split such
Across-the-Grain wood
by continuously pressing operation handle or over 3 seconds!!

Wood clamping before splitting:
3.7 Operation
Firstly place the log on the working table and lean it against the log fixing device;
Secondly press down the two operation handles to let the wedge run towards the log with
wedge pressing on the top of the log.
DO NOT RELEASE THE CONTROL LEVERS UNTIL THE CYCLE IS COMPLETELY
OVER AND THE LOG IS SPLIT.
Should any emergency arise and stopping be required, simply set the control levers free
from your grip. When doing this, the ram will immediately travel all the way back up.
As soon as the log is completely split, release both control levers and let the ram travel
back to start position and be ready for a new cycle.
Do not attempt to catch the split wood or remove wood sticks from the table by hand until
the cylinder rod stops at its maximum travel position.
Clear the table and remove chips and wood debris from the machine before starting a new
cycle.
When loading chunks, make sure that logs sits central and firmly with its saw end on the
table. Never place your hands on top of the log when loading the log on the splitter.
Do not split wood chunks with lots of branches, first clean it and remove all branches
DANGER, crooked trunk pieces with green/dry branches may burst under wedge pressure!
Make sure to shut the motor off before leaving the area at work end.
3.8 Clearing procedure
Depending on the type or wood being split, along may not always break into two pieces and
fall to the ground, If a log sticks to the wedge, place the valve handle in the neutral
position(stop the wedge from traveling),switch the splitter off and carefully remove or
hammer the log off the wedge.
Allowing the log to remain attached to the wedge when it is fully retracted could lead to
possible injury and/or damage to the log splitter.
3.9 Pressure Limiting
Max pressure was set on the valve before log splitter is packed and leaves the factory. The
setting was done by qualified person with professional tools. Unauthorized
resetting will cause possible problems for hydraulic system or result in damage to the
machine
4 Transport
(1)Turn on switch to start machine and press the two operation handles making piston rod
going down closely to the square wood ,then turn off switch.

(2)Unscrew the two bolts from the cylinder fixing part on both sides.
Moving handle
(2)Then start machine again to press down operation handles again to make the cylinder
going down.
After all above 2 steps are taken,operator can move the log splitter by the moving handle.
5.Maintenance instructions
5.1 Daily maintenance
Do not install, repair, clean or handle the log splitter when the machine is
still running and without having securely clamped the wedge.

Make maintenance regular part of daily operation. The daily maintenance routine needs to
include
-Cleaning of the machine and cleaning of all parts from residual wood debris. chips, dust,
bark pieces and eventual other waster.
-Greasing of the sliding pads inside the sliding casing(ram)
-Hydraulic oil check and(in case of leakage)hydraulic hose and fittings check-up to detect
eventual oil leaks
-Lubrication of all moving parts
5.2 Hydraulic oil
Periodically check the oil level inside the hydraulic oil tank. When doing so, accurately
avoid contaminating the tank with dirt, wood chips, sow dust etc…
Make sure that the splitter never runs without oil or with low oil level. When this happens, air
is likely to reach inside the hydraulic loop. Failure to maintain due oil or level may cause
poor running and irregular splitter operation(very rough, back/forth or up/down motions)as
well as major pump damages.
Please schedule your first oil change after approximately 25-30 operation hours and later
ones after each 50operation hours or once a year.
The oil drain plug is location on the bottom tank side while the filler cap is on the upper right
hand side of the tank.
The hydraulic system is a closed system with oil tank, oil pump and control valve. Check oil
level regularly in inspection glass. Low oil levels can damage the oil pump. Oil Level should
measure approx.1—2cm lower than the upper surface of the oil tank. The oil should be
completely changed once a year.
Make sure moving parts stops and the log splitter is unplugged.
Make sure that no dirt or debris finds its way into the oil tank.
Collect used oil and responsibly recycle.
Following an oil change, activate the log splitter a few times without actually splitting
Recommended oil type; DEA HD B46,Shell Tell us 10-46,Esso Nuto H 46
When changing the oil, never let used oil drop down on the ground. rather collect whole of it
in a seated container for due disposal. Oil disposal container be of at least 8L capacity if
you are using smaller container make sure to drain the more than one round to avoid
splitting old oil out on the ground. Used oil is very polluting and should be disposed in
accordance with local rules.
After refilling the tank with new oil, let the splitter cycle three or four times and let the air
blow out of the hydraulic loop before closing the cap.
5.3 Ram sliding pads
Should irregular noisy knocks be heard while ram is sliding up and down, grease the plastic
sliding pads located inside the sliding ram casing. Preferably use commercial grease
available in your country.
Make a trial test before starting to work again. The noisy knock should disappear after
greasing.
Should you detect an unusually large gap between sliding ram casing and the guide, sliding
pads are likely to be worn out. if so replace them with brand new ones.
The actual splitting force may vary ±10% of the nominal rating

6.2 Electric diagram
BEWARE: only let expert skilled staff do electric repair/maintenance works!
As for all electric tools and equipment we strongly recommend use a portable residual
current device
(PRCD).unless you already have a residual current device (RCD)in your house assuring
safety and
Protection up to max 0.03Anominal fault current.
6.3 Wiring Diagram

6.4 HYDRAULIC DIAGRAMM
7.Risk factors
7.1Mecnanical dangers
The special two –hands control mechanisms minimizes risks and dangers related to moving
parts on the machine
An additional safety provided on the machine in order to prevent working with only one
handle while the other

one is being engaged (held down) by some mechanical tool or system .
DO NOT EVER ATTEMPT to remove or by-pass the two-hands control Danger operating
the splitter without
the safety two-hands control will increase your risk of having your hands pinched during the
splitting cycle
Do not remove any other safety and protection device the machine.
WARNING splitting without due safety devices might result into serious injures to the
operator or the other person around the workplace .Keep hands and fingers clear at all time
Many log-splitting accidents happen on the
return portion of the stroke.
7.2 Electrical dangers
All machine parts staying under voltage are duly insulated or sealed inside a fixed casing to
avoid accidental
contact For safety reasons fixed casings can be only removed using special tools and
equipment
WARNING: removing a fixed protection casing when the machine is running or without
having priory cut the power
8.Trouble shooting chart
Type of malfunction
Possible origins of the problem
Solutions
When the control hands is
Pushed down. The wedge
Doesn’t tower
-Oil level is too low
-Fill oil in
Ram won’t retract
See above
See above
Wedge moves slowly or
Will not extend completely
On normal log
-Oil level is too low
-Wrong valve détente
-Pump is broken
-Cylinder gaskets are damaged
-Fill oil in
-Adjust valve
-Replace pump
-Replace gaskets
Ram stops during
Splitting
-Log is too big, cragged or with
Lots of branches
-Turn/adjust log
position
Hydraulic hoses
Heat-up excessively
-oil level too low
-Pump is damaged
-Wrong valve detente
-Fill oil in
-Replace pump
-Adjust valve
Motor won’t start
-Faulty plug/socket
-Faulty/damaged electrical cable
-Replace plug/socket
-Replace cable
The electric motor
Heats-up excessively
-Cable section is too small
_Motor winding is damaged
-Replace cable
-Replace winding

Steel stud
Wedge
Move back wedge towards steel stud and fit the screws on the steel stud.
Then tighten the two nuts M8.
Protection guard
Fix the protection guard with 2 screws M6x8, 2 spring washers ø6, 2 flat washers ø6.

Control lever
1.Rotate the control lever upwards and make it match the hole on the valve seat.
2.Fit the control lever into position using the bolt supplied as shown . The bolt should pass through the hole on
the valve seat .
3.Then tighten the nut.
4.Do the same to the other control lever.
Fix the wood supporting frame into the seat and tighten by screw M10*45.

Wood lifting frame Hook chain
Fix the wood lifting frame with screws M12*50,spring washer ø12,flat washer ø12.
Put the chain on the hook.
Technicai specifications
Model number
VLS8TS-1
Voltage
230V/50Hz
Max Log splitting length
700mm
Min log diameter
80mm
Max log diameter 350mm
Tank capacity
4.5L
Splitting force
8T
Motor power
2.8kW; S6 40%
Rated Current:
10A
Weight
96kg

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