ADF LINEA 100 User manual

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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LINEA 100 NMV INBUILT HEATER
ZERO CLEARANCE BOX SUPPLEMENT INSTRUCTIONS
Must be used in conjunction with the Installation Manual for the
ADF 1000 NMV / LINEA MODELS.
Supplied by:
Castworks Pty Ltd
57 Industrial Drive
Braeside VIC 3195
TESTED IN ACCORDANCE WITH AS/NZS 4013:2014 and AS/NZS 2918.
Please read this manual thoroughly before installing and starting your free-standing
appliance.
Keep these instructions for future reference.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Build out dimensions and finishing shown here for builders
preparation. For the ZCB assembly, go to page 8 below.
Heater Cavity MUST BE VENTILATED.
Dimensions for Zero Clearance box:
1022mm
255mm
100mm
100mm
227.5mm
505mm
375mm
695mm
465mm
145mm
130mm
1075mm

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Dimensions for Build out (Front elevation):
1275mm
1375mm
100mm
1420mm
100mm
300mm
•The hearth beneath the unit must include 6mm cement sheet to 1275mm x
550mm deep. The hearth in front of the unit must include 6mm cement
sheet with minimum 1420mm x 600mm deep.
•No combustibles within 300mm from the top of the Zero Clearance box (i.e.
to first noggin), 100mm to each side (stud) and 50mm from the rear. No
combustible material to be used in construction at all in this cavity space.
•Fan cable must be below the level of the heater base and exit the cavity
below the level of the heater.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Dimensions for Build out (side Elevation):
505mm
600mm
50mm
70mm
300m
•Note Rear Clearance is 50mm to combustibles.
•6mm cement sheet is required beneath the heater 550mm deep, and 600mm
in front.
•Non-combustible board required to 300mm above and 100mm each side,
flush with the front of the heater
For any Mantle on front wall, must be to the 3.4.1.3(b) of AS/NZS 2918:2018

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Dimensions for Heat Resistant board:
•Non-Combustible Board – Fibre Cement Sheet of 18mm thick to prevent
cracking, (as used in Test) or Skamol Board 40mm.
•Fix with separate sheets top and bottom, and use separate off cuts on each
side. Use the factory cut neat edge to face the heater opening, if not
covering with optional frame or tiling.
Must leave a 5mm gap between each edge of the heater and the non-
combustible board toallow for metal expansion.
1420mm
1275mm opening
1320mm to 45mm stud centres.
300mm
above ZCB

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
Ventilation for the Inbuilt Heater Space
•The cavity must be vented to allow air flow through the Zero Clearance Box, to
keep all components and construction cool, and circulate warm air back into
the room. If the cavity iscapped, the vent must be below the cavity cap,and no
restrictions to air flow. The cap will prevent heat pooling on the ceiling.
•Gap around the flue casing and the combustible roof material isminimum
50mm. If there is noroof cavity space between the ceiling and roof, See 3.4.2.2
in AS2918:2018 for venting through roof and weather proofing. Examples
shown on page 7.
•Include top and bottom vents, Minimum area 400mm x 90mm open air space
vents.One at 120mm above the hearth, but below the ZCB, the second
minimum 200mm below the ceiling, but 2135mm above the floor. 6
Vent Roof opening as per
3.4.2.2 in AS2918:2018
Vent >120mm above
Hearth, and below
the top of the bench

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Venting through Sandwich Roof With Raked Ceiling
When no Roof cavity available.
Option 1: Covered Vented Casing
Options 2: Chimney Chase construction and side vent.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Zero Clearance Box Assembly:
ZERO CLEARANCE BOX Parts Materials list -Check all parts supplied before beginning
assembly.
Stand Base assembly parts, 4 Shorter
Uprights, 4 Side bearers with Tabs and 4
Long Rails, Hardware kit for Assy.
1 x Base Panel with 6 ob-round air slots
1 x Top panel with Flue hole
Pictured below Left to Right: 2 x Support
Rails, 2 x Flue stand off spacers, 1 x Rear
spacer and 1 x Deflector for Centre air slots
1 x Back panel
2 x Side panels front air

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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STAND ASSEMBLY
Step 1.
Assemble the Stand. Make the 2 side (or end) frames first.
For each end (side) use 2 of the Side Bearers (medium length with the cut out
fold out tabs) and 2 of the shorter pieces (upstand legs). The leg has a wide
fold and a smaller fold, use the wider fold so the holes align. The rails fix to the
outside of the leg, the leg has the smaller holes so the rail goes on top. Fix
with the 8 of the self tapping screws.
Repeat for the opposite
side.
Tabs
X 2

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Step 2.
Join the 2 finished Rectangle side
frames with the 4 long rails (left to
right). Note the long rails go on the
outside of the corner.
The completed assembled base, with 4 long rails joining the 2 Rectangle side
frames:
Note the tabs in the base side rails can also be used to fix the frame to the
floor. Ensure the base is secured to the floor, using fixings appropriate for the
flooring structure.
The floor must be able to support the weight of the heater, flue and fuel load
approx. 300kg

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Step 3.
Screw the base panel of the Zero Clearance box to the stand base, using the
self tapping machine thread screws. Then take the ZCB side panel, and put one
of the screws through the side and the base panel. The side panel should be
inside the base panel fold. Then slide the back panel into the inside of the base
panel rear fold, and on the outside of the side panel. Add screws but don’t
fully tighten until the top panel is on.
Repeat for the other side
panel.
NOTE: When screwing 2 panels together through the existing holes , the screw
should go though the larger hole first, then through the smaller hole, and
cutting the thread in the smaller hole. Ie some holes may screw from the
inside, some from the outside.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Below shows the side panels and back panel in position. Note only fully
tighten all screws once the top panel is in position.
The top panel fits on, with the folds on the outside of all the other panels.
Alternatively it could be fitted on the inside of the side panels, so the holes are
the same size.
Use the larger self tapping screw for the larger holes, or create new holes with
the standard screws. Once the top panel is on, tighten all of the screws. .
Step 4:
Add the spacer / stopper to the back wall.
So that the heater will stop when inserted
up to the rear spacer.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Step 5:
Add the centre deflector to the middle of the base, this allows air flow into the
base, but stops radiant heat from directly hitting any combustible material
below.
Step 6:
Add the Heater support rails to the base. With 4 screws each.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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One on the left and one on the right as shown in picture:
Step 7:
Fold up the tabs in the side rails and add self tapping screw through the side,
to help hold the ZCB to the stand. Use the self drilling tapping screws to create
new holes to fix. Ensure the heater is in correct position to match the build out
fascia.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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Step 8:
Fitting the FLue
The flue is raised off the top of the
ZCB and the heater using these 2
brackets, orientated like below.
The bottom of the bracket gets
inserted into the ZCB.
The brackets are fixed to the
10” inner casing and then the
upper folded U shaped hook is
fixed to the 12” outer casing.
These can be fixed with self
tapping screws or rivets.
The 10” slides through the top of the Zero Clearance Box and sits above the
heater resting on the brackets. The 10” MUST be sealed with a flexible sealant
around the top of the Zero Clearance box to stop heater air coming into the
chimney chase cavity.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21
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12” MUST sit 70mm above the ZCB as shown below.