ADF LINEA 100 NMV DUO Owner's manual

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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LINEA 100 NMV DUO DOUBLE SIDED INBUILT HEATER
ZERO CLEARANCE BOX SUPPLEMENT INSTRUCTIONS
Must be used in conjunction with the Installation Manual for the
ADF 1000 NMV / LINEA MODELS.
Supplied by:
Castworks Pty Ltd
57 Industrial Drive
Braeside VIC 3195
TESTED IN ACCORDANCE WITH AS/NZS 4013:2014 and AS/NZS 2918.
Please read this manual thoroughly before installing and starting your free-standing
appliance.
Keep these instructions for future reference.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Build out dimensions and finishing shown here for builders
preparation. For the ZCB assembly, go to page 6 below.
Heater Cavity MUST BE VENTILATED. For 2 options see page 6.
Dimensions for Zero Clearance box:
1020mm
97mm
550mm
375mm
1155mm
255mm
147.5m
275.0mm
695mm
468mm
147.5m
130mm
Fig. 1

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Dimensions for Build out (Front elevation):
1375mm
100mm
100mm
300mm
•The hearth beneath the unit must include 6mm cement sheet to 1275mm x
550mm deep. The hearth in front of the unit must include 6mm cement
sheet with minimum 1240mm x 300mm deep. Total hearth size
1240x1150mm
•No combustibles within 300mm from the top of the Zero Clearance box (i.e.
to first noggin), 100mm to each side (stud).
•No combustible material to be used in construction at all in this cavity space.
•Fan cable must be below the level of the heater base and exit the cavity
below the level of the heater.
1355mm
1240mm
Fig. 2

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Allowance for side cabinetry (Front elevation):
100mm
100mm
350mm
100mm
•If the heater is required to be built into cabinetry to either side of the heater,
the minimum clearance to a solid combustible wall is 350mm; as long as no
vents included on that side. See Fig. 3 shown on RHS of heater.
•If Cabinetry is required on both sides of the heater, then the Vents need to
moved to the front of the heater; with equal size and positions equivalent to
the side vents.
•If the vents are included on the sides, the minimum clearance to
combustibles in front of the top vent is 1.2m.
•Note the top vent must be made from a non-combustible heat resistant
material.
300mm
Fig. 3

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Dimensions for Build out (side Elevation):
300mm
Vent 300mm below
cavity/ceiling cap.
Vent 50mm from the bottom
Noggin 300mm above ZCB
550mm
300mm
MUST have 70mm
clearance from outer
Flue Casing to noggin /
combustible material.
•Note the Clearance from the edge of the Flue Double casing is 70mm to
combustibles.
•6mm cement sheet is required beneath the heater 550mm deep, and 300mm
in front of both Glass Doors.
•Clearance to combustibles in front of glass is 1200mm.
•Bottom vent must be 50mm from floor, 400x50mm (20,000mm2)
•Top vent must be 300mm below ceiling cap, 400x50mm (20,000mm2)
For any Mantle on front wall, must be to the 3.4.1.3(b) of AS/NZS 2918:2018
Fig. 4
Clearance of 1200mm in front
of glass to combustible
material.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Minimum Dimensions for Heat Resistant board:
•
Non Combustible Board – Fibre Cement Sheet of 12 or 18mm thick to
prevent cracking, or Skamol Board 40mm or 50mm thick.
•Fix with separate sheets top and bottom, and separate off cuts on each
side. Use the factory cut neat edge to face the heater opening, if not
covering with optional frame or tiling. This is so plastic (will melt) or metal
(will expand and contract) beading is not to be used on the heater opening.
Must leave a 5mm gap between each edge of the heater and the combustible
board to allow for metal expansion.
1420mm
1355mm opening
1445mm to 45mm stud centres.
300mm
above ZCB
Fig. 4

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Ventilation for the Inbuilt Heater Space
Pitched Roof with Ceiling Space
•The ceiling must have an opening around the 12” (300mm) flue
casing of a 350mm diameter hole, ie minimum of 25,529 mm2
evenly spaced around flue, i.e. a 25mm clearance around the
flue to combustible materials or equivalent.
•Ensure the roof space is ventilated, i.e. weep holes etc.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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If ceiling is Raked solid ceiling, or Capped heater cavity
Cowl
Casing cover
Flue pipe
Inner casing
600 mm min.
Outer casing Venting casing
25 mm air gap for venting Spigot metal f lashing
Non- combustible chase capping
•This option is with heater cavity built up to a raked ceiling (i.e. sandwich roof
construction), or the cavity is capped in the room; the cavity must be vented.
See 3.4.2.2 in AS2918:2018 for options for water proofing and to ensure venting
through roof.
•Include top and bottom vents, Minimum area 400mm x 50mm open air space
vents.
•Top and Bottom vents can be swapped to Front of the Chimney breast build-out,
if including cabinetry on both sides.
NOTE: Wall Vents not supplied, ie choose vents to match décor.
Vent Roof opening as per
3.4.2.2 in AS2918:2018

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Zero Clearance Box Assembly:
ZERO CLEARANCE BOX Parts Materials list -Check all parts supplied before beginning
assembly.
Stand Base assembly parts, 4 Shorter
Uprights, 4 Side bearers with Tabs and 4
Long Rails, Hardware kit for Assy.
1 x Base Panel with 6 ob-round air slots
1 x Top panel with Flue hole
Pictured below Left to Right: 2 x Support
Rails, 2 x Flue stand off spacers, 1 x Rear
spacer and 1 x Deflector for Centre air slots
2 x Side panels
Note the Pictures shown here
include the Single sided Linea
Unit Side, to and bottom panels,
but the assembly is the same.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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STAND ASSEMBLY
Step 1.
Assemble the Stand. Make the 2 side (or end) frames first.
For each end (side) use 2 of the Side Bearers (medium length with the cut out
fold out tabs) and 2 of the shorter pieces (upstand legs). The leg has a wide
fold and a smaller fold, use the wider fold so the holes align. The rails fix to the
outside of the leg, the leg has the smaller holes so the rail goes on top. Fix
with the 8 of the self tapping screws.
Repeat for the opposite side.
Tabs
X 2

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Step 2.
Join the 2 finished Rectangle
side frames with the 4 long
rails (left to right). Note the
long rails go on the outside of
the corner.
The completed assembled base, with 4 long
rails joining the 2 Rectangle side frames:

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Note the tabs in the base side rails can also be used to fix the frame to the
floor. Ensure the base is secured to the floor, using fixings appropriate for the
flooring structure.
The floor must be able to support the weight of the heater, flue and fuel load
approx. 300kg
Step 3.
Screw the base panel of the Zero Clearance
box to the stand base, using the self tapping
machine thread screws. Then take the ZCB
side panel, and put one of the screws
through the side and the base panel. The
side panel should be inside the base panel
fold. Then slide the back panel into the
inside of the base panel rear fold, and on the
outside of the side panel. Add screws but
don’t fully tighten until the top panel is on.
Repeat for the other side panel.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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NOTE: When screwing 2 panels together through the existing holes , the screw
should go though the larger hole first, then through the smaller hole, and
cutting the thread in the smaller hole. Ie some holes may screw from the
inside, some from the outside.
Below shows the side panels and top panel in position. Note only fully tighten
all screws once the top panel is in position.
The top panel fits on, with the folds on the outside of all the other panels.
Alternatively it could be fitted on the inside of the side panels, so the holes are
the same size.
Use the larger self tapping screw for the larger holes, or create new holes with
the standard screws. Once the top panel is on, tighten all of the screws. .

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Step 4:
Add the centre deflector to the middle of the base, this allows air flow into the
base, but stops radiant heat from directly hitting any combustible material
below.
Step 6:
Add the Heater support rails to the base. With 4 screws each.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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One on the left and one on the right as shown in picture:
Step 7:
Fold up the tabs in the side rails and add self tapping screw through the side,
to help hold the ZCB to the stand. Use the self drilling tapping screws to create
new holes to fix. Ensure the heater is in correct position to match the build out
fascia.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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Step 8:
Fitting the FLue
The flue is raised off the top of the
ZCB and the heater using these 2
brackets, orientated like below.
The bottom of the bracket gets
inserted into the ZCB.
The brackets are fixed to the
10” inner casing and then the
upper folded U shaped hook is
fixed to the 12” outer casing.
These can be fixed with self
tapping screws or rivets.
The 10” slides through the top of the Zero Clearance Box and sits above the
heater resting on the brackets. The 10” MUST be sealed with a flexible sealant
around the top of the Zero Clearance box to stop heater air coming into the
chimney chase cavity.
12” MUST sit 70mm above the ZCB as shown below.

ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/11/19
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