Ads-tec Ipc1300 User manual

User Manual

Industrial PCs

IPC1300

Version 1.0

Industrial PCs IPC1300

2 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

Product Portfolio

©ads-tec GmbH

Raiffeisenstr.14

D-70771 Leinfelden-Echterdingen

Germany

Industrial PCs IPC1300

INDEX

ABOUT US.......................................................................................................................................... 5

1REMARKS ................................................................................................................................. 6

1.1 RELEVANT DEVICE DOCUMENTATION................................................................................................6

1.2 USED SYMBOL EXPLANATION .........................................................................................................6

1.3 DATA,FIGURES AND MODIFICATIONS...............................................................................................6

1.4 TRADE MARKS ...........................................................................................................................6

1.5 COPYRIGHTS.............................................................................................................................7

1.6 AMBIENT CONDITIONS .................................................................................................................7

1.7 STANDARDS..............................................................................................................................8

1.8 MODELS ..................................................................................................................................8

2SAFETY INFORMATION ................................................................................................................ 9

2.1 PLACE OF INSTALLATION ..............................................................................................................9

2.2 DAMAGE CAUSED BY IMPROPER USE.................................................................................................9

2.3 WARRANTY /REPAIR...................................................................................................................9

3MOUNTING .............................................................................................................................10

3.1 MOUNTING OPTIONS ................................................................................................................. 10

3.2 DEVICE MOUNTING ILLUSTRATION IPC1300 (24V DC) .....................................................................11

3.3 DEVICE MOUNTING ILLUSTRATION IPC1300 (230V DC) ...................................................................12

3.4 MOUNTING PROCEDURE .............................................................................................................13

4ADD-ON CARD INSTALLATION..................................................................................................... 14

4.1 PRE-INSTALLATION NOTES.......................................................................................................... 14

4.2 NOTES ON CONFIGURING THE ADD-ON CARD (PNP)...........................................................................14

4.3 INSTALLING ADD-ON CARDS ........................................................................................................15

5STARTUP ................................................................................................................................ 16

5.1 AVAILABLE INTERFACES..............................................................................................................16

5.2 CABLE INSTALLATION ................................................................................................................16

5.3 STARTUP PROCEDURE ................................................................................................................16

5.4 CHECK OF READINESS FOR OPERATION...........................................................................................17

5.5 STATUS INDICATORS .................................................................................................................17

6INTERFACES............................................................................................................................ 18

6.1 INTERFACE CONFIGURATION........................................................................................................18

6.2 24V DC POWER SUPPLY ............................................................................................................18

6.3 230V AC POWER SUPPLY ........................................................................................................... 18

6.4 USB CONNECTIONS ..................................................................................................................19

6.5 NETWORK CONNECTION (RJ45) ..................................................................................................20

6.6 SERIAL COM INTERFACE (RS232) ...............................................................................................20

6.7 EXTERNAL DRIVES ....................................................................................................................21

6.8 TEMPERATURE MONITORING........................................................................................................21

6.9 DVI-INTERFACE ......................................................................................................................22

7DRIVES.................................................................................................................................. 23

Industrial PCs IPC1300

4 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

7.1 HARD DRIVE /COMPACTFLASH (IDE INTERFACE)............................................................................. 23

8SOFTWARE &DRIVER INSTALLATION .......................................................................................... 24

8.1 INSTALLING THE OPERATING SYSTEM ............................................................................................ 24

9TECHNICAL DETAILS ................................................................................................................ 25

9.1 COMPUTER TECHNICAL DATA....................................................................................................... 25

10 SERVICE AND SUPPORT............................................................................................................. 26

10.1 ADS-TEC SUPPORT.................................................................................................................... 26

10.2 COMPANY ADDRESS .................................................................................................................. 26

Industrial PCs IPC1300

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BOUT U

ads-tec GmbH

Raiffeisenstr. 14

70771 Leinfelden-E

Tel: +49 (0) 711

Fax: +49 (0) 711

www.ads-tec.com

Germany

ads-tec GmbH provi

technology, up-to-d

technolo

y, data pr

ads-tec GmbH impl

specialized in handli

The data systems

ran

e of industrial

ads-tec is speciali

develops software t

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Echterdingen

hterdin

45894-0

45894-990

des lar

e enterprises and

lobally active corpora

ate know-how and comprehensive services in t

cessin

technolo

y and systems en

ineerin

ments full automation solutions from plannin

and material handlin

technolo

ies.

ivision develops and produces PC based soluti

Cs, thin clients and embedded systems.

ed in modifyin

and optimizin

embedded o

ols to complement its hardware platforms.

ions with cuttin

he area of automation

commissionin

and is

ns and offers a broad

peratin

systems and

Industrial PCs IPC1300

6 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

1REMARKS

1.1 RELEVANT DEVICE DOCUMENTATION

Consult the following documentation for information pertaining to device setup and

operation:

USER MANUAL ON THE SERVICE CD (THIS DOCUMENTATION):

Contains information pertaining to device mounting, startup and operation as well as the

technical data for the device hardware.

SERVICE CD:

Contains drivers, user manual and installation instructions for installing drivers.

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1.2 USED SYMBOL EXPLANATION

Warning:

The "Warning" symbol refers to activities which might cause personal injury or damage to

the hardware or software!

Note:

The "Note" symbol familiarises you with conditions to be observed in order to ensure

flawless operation. Additionally, hints and advice are given for a more efficient use of the

device and for software optimisation.

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1.3 DATA,FIGURES AND MODIFICATIONS

All texts, data and figures are non-binding. We reserve the right of modification in

accordance with technological progress. At that point in time when the products leave our

premises, they comply with all currently applicable legal requirements and regulations. The

operator/operating company is independently responsible for compliance with and

observance of any subsequently introduced technical innovations and new legal

requirements, as well as for all usual obligations of the operator/operating company.

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1.4 TRADE MARKS

We would like to remind you that all software and hardware designations as well as trade

names of companies used in this documentation are subject to the general, international

trade mark, brand or patent protection laws.

WINDOWS®, WINDOWS®CE and WINDOWS®CE.net™ are trade marks registered by

Microsoft Corp.

Intel®and Pentium®are trade marks registered by Intel Corp.

IBM®, PS/2®and VGA®are trade marks registered by IBM Corp.

CompactFlash®is a registered trademark of the Compact Flash Association.

All other nationally and internationally recognised trade marks and product names are

hereby likewise recognised.

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Industrial PCs IPC1300

1.5 COPYRIGHTS

This manual, including all contained figures, is protected by copyright law. Any use for

third parties non-compliant with the copyright provisions is prohibited. Any reproduction,

translation as well as electronic and photographic archiving and modification shall only be

permitted after explicit written authorisation by ads-tec GmbH.

Any party in violation of this provision shall be obliged to damage compensation.

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1.6 AMBIENT CONDITIONS

The device can be operated in the following ambient conditions. The device warranty will

be rendered invalid upon noncompliance with these specifications. ads-tec shall not be

held responsible for damages resulting from improper handling.

•Temperature for devices with HDD

during use 0 … 40°C

in storage -20 … 60°C

(due to temperature peak value memory inside)

•Temperature for devices with Compact Flash

during use -20 … 45°C

in storage -20 … 60°C

(due to temperature peak value memory inside)

•Humidity

during use 10 … 85% without condensation

in storage 10 … 85% without condensation

•Vibration

during use 1 G, 10 … 500 Hz

(DIN EN 60068-2-6)

•Bump

during use 5 G, at alternation of 30 ms

(DIN EN 60068-2-27)

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Industrial PCs IPC1300

8 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

1.7 STANDARDS

This unit is compliant with the provisions and safety objectives of the following EU

Directives:

•This unit is compliant with the CE mark testing specification limits as defined in the

European test standards EN 61000-6-4 und EN 61000-6-2

•This unit is compliant to the DIN EN 60950 (VDE0805, IEC950) testing

specification limits on “Safety of Information Technology Equipment”

•This unit is compliant to the DIN EN 60068-2-6 (sinusoidal vibration) testing

specification limits

•This unit is compliant to the DIN EN 60068-2-27 (shock and bump) testing

specification limits

Note:

A corresponding declaration of conformity is available for competent authorities, care of

the Manufacturer. Said declaration can be viewed at all times upon request.

For full compliance to the legal requirements in force on electromagnetic compatibility, all

components and cables used for unit connection must also be compliant with said

regulations. It is therefore necessary to employ BUS and LAN cables featuring screened

plug connectors, to be strictly installed as per the instructions contained in the User

Manual.

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1.8 MODELS

Two models of the system are provided:

PLATFORM WITH SSD:

This platform has no rotating mass storage media (e.g. hard drives) and incorporates an

embedded operating system (Windows CE.net / XP embedded) for stationary use.

PLATFORM WITH HARD DRIVE:

This model includes a hard drive for stationary use in production environments and

incorporates standard operating systems.

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Industrial PCs IPC1300

2SAFETY INFORMATION

The device is electrically charged and contains highly sensitive components. Permissible

modification by the user is limited to installing add-on cards. The manufacturer or a service

provider authorized by the manufacturer should be consulted if any other modifications are

to be carried out. Whenever such modifications are carried out the device must first be

switched off and the power cable must be disconnected. The appropriate measures should

be implemented to avoid electrostatic shock to the components upon contact. Opening of

the device by a non-authorized person could result in hazards to the user and renders any

warranty claims invalid.

GENERAL NOTICE:

•The manual should be read by all users and should be kept readily accessible at all

times.

•Mounting, startup and operation should only be carried out by trained personnel.

•All persons using the device should observe the safety information and the

manual.

•The rules and regulations pertaining to accident prevention should be observed in

the place of device installation.

•The manual contains the most important information required for safe operation of

the device.

•Proper storage, transport, installation and startup are required to ensure correct

and safe device operation.

Caution:

The device should be switched off prior to connecting any cables (power supply,

peripherals) to prevent damage to the device.

2.1 PLACE OF INSTALLATION

The control system is intended for installation in the control cabinet. The specified ambient

conditions should always be adhered to. Use in non-specified environments (e.g. on boats,

in explosive hazard areas or at extreme altitudes) is prohibited.

Caution:

In order to avoid formation of condensation, the device should only be switched on once

it has acclimated to the room temperature. The same applies if the device has been

exposed to extreme variations in temperature.

Preventing overheating during operation: The device should not be exposed to direct

sunlight or other sources of light.

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2.2 DAMAGE CAUSED BY IMPROPER USE

This device must immediately be shut down and protected from any accidental

commissioning if the operating system shows any obvious damage caused by, for example,

improper operating or storage conditions, or by improper use or handling.

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2.3 WARRANTY /REPAIR

During the warranty period any repair must only be carried out by the manufacturer or by

a person authorised by the manufacturer.

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Industrial PCs IPC1300

10 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

3MOUNTING

3.1 MOUNTING OPTIONS

The device is intended for installation on control panels. If the device is mounted

somewhere else, then the required ambient conditions should always be provided.

Caution:

Preventing overheating during operation: The device should not be exposed to direct

sunlight or other sources of light.

Measures to prevent heat accumulation should be implemented if the device is installed in

a console, casing or similar enclosing structure. The maximum permissible ambient

temperature should not be exceeded.

The front is only IP65 protected if mounted correctly.

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Note:

When selecting the mounting housing, the overall performance of the system including

built-in cards has to be observed. The housing has to be calculated correctly, that the

max. permissible ambient temperature is not exceeded.

Industrial PCs IPC1300

3.2 DEVICE MOUNTING ILLUSTRATION IPC1300 (24V DC)

Industrial PCs IPC1300

12 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

3.3 DEVICE MOUNTING ILLUSTRATION IPC1300 (230V DC)

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Industrial PCs IPC1300

3.4 MOUNTING PROCEDURE

•Use the drilling template to drill holes according the mounting illustration in the

control panel with the specified threading.

•Insert the upper screws half way into the control panel and hang the device on the

mounting links.

•Tighten the screws and insert the rest of the screws.

Note:

The device is connected to the power supply using a lead out terminal with a screw

connection. A ground connection does not have to be made, because the grounding

conductor of the device plug or supply connection serves this purpose. If additional

grounding conductors are attached to a grounding screw, a wire diameter of at least 2.5

mm² is specified.

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Industrial PCs IPC1300

14 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

4ADD-ON CARD INSTALLATION

4.1 PRE-INSTALLATION NOTES

The user can install CompactFlash or PCI add-on cards such as Interbus cards in the

device. The card slot is accessed by taking off the back cover. The crosshead screws on

the back of the control system should be removed for this purpose.

Caution:

The components in the device are highly sensitive products, which can be destroyed or

impaired by improper handling. The same applies to the PC add-on cards to be installed.

Therefore the appropriate measures have to be implemented in all cases to avoid

electrostatic shock to the components upon contact.

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4.2 NOTES ON CONFIGURING THE ADD-ON CARD (PNP)

The Ethernet and IDE controllers on the adsX board are connected via an internal PCI bus.

Therefore the addresses and IRQs are automatically assigned by the BIOS.

The following should be considered when installing or reconfiguring ISA cards:

•Install and switch on device without ISA cards and then note down the assigned

IRQs and addresses.

•Install additional ISA cards in such a way that the IRQs assigned to PCI controllers

are not used again.

•Reserve IRQs for ISA cards in the BIOS.

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Industrial PCs IPC1300

4.3 INSTALLING ADD-ON CARDS

•Switch off the device and all units connected to the PC and disconnect them from

the power supply.

•Unscrew the cover screws using a matching screwdriver and carefully remove the

cover.

Caution:

The cover may be connected to mechanical parts in the device by a grounding wire! Do

not remove the cover with force...

•Reduce electrostatic charge by implementing the appropriate measures (see

above), remove the add-on card from the packaging, place it in the slot and bolt it

to the card mount.

•Each ISA card should be fastened in the matching slot with a clamp to prevent the

card from falling out.

•Reconnect the grounding conductor if it has been removed and replace the cover

while paying attention to the side clips as the case may be.

•Tighten all of the screws on the cover again.

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Industrial PCs IPC1300

16 © ads-tec GmbH • Raiffeisenstr.14 • 70771 Leinfelden-Echterdingen

5STARTUP

Caution:

The PC should be switched off before disconnecting plugs in order to avoid damage

to electronic components! In order to avoid formation of condensation, the device

should only be switched on once it has acclimated to the room temperature. Pay

attention to the voltage permitted for the device.

You should allow five seconds to pass between switching the device off and switching

it back on.

5.1 AVAILABLE INTERFACES

The devices have the following interfaces as standard.

Note:

Cable shielding of a data cable has to be connected to the plug connection casing (EMC).

The interfaces have to be enabled in the embedded operating system and the matching

drivers have to be installed to be able to use the interfaces.

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5.2 CABLE INSTALLATION

The device interfaces and power supply plug are found on the side of the casing. The free

slots and the drives are found in the same place.

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5.3 STARTUP PROCEDURE

•Connect device with suitable power source.

•Connect the cable for serial / parallel data transfer and fasten the plugs to the

sockets.

•Connect all further required cables and secure against slippage.

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Industrial PCs IPC1300

5.4 CHECK OF READINESS FOR OPERATION

Check the device for any hidden damage caused by improper transport, improper

operating or storage conditions or by improper use (e.g. smoke development from the

device, etc.). Immediately shut down the device and prevent any further accidental

commissioning if any damage is detected.

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5.5 STATUS INDICATORS

SYS LED (BICOLOURED)

Depending on the colour and type of flashing, different device states are displayed by the

SYS LED.

The following signals are displayed:

•LED lights green The device is ready for operation (Power ON).

•LED is off The device is switched off. (Power OFF)

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NTERFACES

6.1 I

NTERFACE CONFIGU

INTERFACE

COM1

6.2 24V

OWER

The supply volta

(The fi

ure shows

Technical Data Po

•Power Co

•Input Volt

Hinweis:

Die typische L

aufgeführt.

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6.3 230V

POWER SU

n IEC connector i

supply. The provid

OWER SUPPLY UN

•Power co

•Input volt

Note:

he device's typ

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PIN-NUMMER

tec GmbH • Raiffeisenstr

ATION

IRQ ADDRESS

4 3F8h

is provided via a lead-throu

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the socket inside the device)

er Suppl

sumpion: Max. 150 Watt

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istun

saufnahme des Geräts wird im Kapi

PLY

s used as a power

d cable should be used to connect the device.

IT TECHNICAL DATA

sumption: Max. 150 Watts

e: 100…240V AC

al power input is listed in the "Technical Details

SIGNAL NAME

24V DC

0 V DC

ustrial PCs IPC1300

str.14 • 70771 Leinf

elden-Echterdingen

a screw connection.

l „Technische Details“

section.

Industrial PCs IPC1300

6.4 USB CONNECTIONS

The USB interfaces are used for connecting peripherals with USB connection. The interface

complies with the USB 2.0 standard.

PIN NUMBER SIGNAL NAME

1 VDC

2 D -

3 D+

4 GND

Note:

The USB interfaces may be locked using the Lock USB software tool.

You'll find this software and the documentation on the service CD.

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Industrial PCs IPC1300

6.5 NETWORK CONNECTION (RJ45)

If the drivers required for functioning are installed on the device, the control system may

be integrated in an Ethernet network supporting the 10/100/1000 Mbit standard by using

the Ethernet 10/100/1000BaseT network connector. Specifications of this network topology

must be observed in this case. You can install the drivers required for functioning from the

enclosed service CD, should they not be installed on the device.

PIN NUMBER SIGNAL NAME

1 TX +

2 TX -

3 RX +

4 NC

5 NC

6 RX -

7 NC

8 NC

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6.6 SERIAL COM INTERFACE (RS232)

The serial interface is used for digital and for analogue data transmission as well. The RS

232 interface can be connected by using a commercially available 9-pin SUB-D cable.

PIN NUMBER SIGNAL NAME

1 DCD

2 RxD

3 TxD

4 DTR

5 GND

6 DSR

7 RTS

8 CTS

9 RI

Note:

This interface is not electrically isolated.

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