ADS-tec IWL3000 series User manual

User Manual
IT Infrastructure
IWL3000 series
Version 2.0
Version 2.0
Effective as of 10/14
Translation of original instruction
manual

IWL3000 series 2
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
Index
1Notes 4
1.1 General remark 4
1.2 Limitation of liability 4
1.3 Relevant device documentation 4
2Safety instructions 5
2.1 Structure of safety instructions 5
2.2 Graduation of risk level 5
2.3 Explanation of used symbols 5
2.4 Symbols 6
2.5 Data, figures and modifications 6
2.6 Trademarks 6
2.7 Copyright 6
2.8 Standards 7
3Operating and safety instructions 8
3.1 Safety instructions 9
3.2 Operating location 9
3.3 Damage due to improper use 10
3.4 Warranty / repairs 10
3.5 General information on the 5GHz version (802.11 A / 802.11 H) ETSI 10
3.6 WLAN information 10
3.7 Intended use 11
3.8 Improper use 11
3.9 Treatment and disposal of lithium batteries 11
3.10 Safety instructions 12
4Introduction 13
3.1 Equipment versions 13
4.1 Scope of delivery 14
4.2 Environmental conditions 15
5Assembly 16
5.1 Overall device dimensions 16
5.2 Mounting options 17
5.2.1 Table mounting 17
5.2.2 Wall mounting 17
5.2.3 Top-hat rail mounting 18

IWL3000 series 3
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
6System features 19
6.1 General LED status display 19
6.1.1 PWR / CUT & ALARM / VPN 3G 19
6.2 Operational LED status indicators 21
6.2.1 Behaviour of the status indicators during the boot-up process 21
6.2.2 Behaviour of the status indicators when resetting to default settings 21
6.2.3 Behaviour of the status indicators during a firmware update 21
6.3 Interface overview 22
6.3.1 24 V DC power supply 23
6.3.2 LAN 1 (RJ45) 23
6.3.3 LAN 2 (RJ45) 24
6.3.4 X1 25
6.3.5 X2 25
6.3.6 USB CONNECTIONS 25
6.3.7 SIM CARD READER IN ACCORDANCE WITH ISO 7816 26
7Placing into operation 27
7.1 Initial configuration 27
7.2 Manual configuration of the network adapter 28
7.3 Settings for use with Internet Explorer 8 30
7.4 Calling up the device web interface 32
8Certifications 34
8.1 Channel list ETSI 2.4 GHz 34
8.2 Channel list ETSI 5 GHz, IEEE 802.11 a/h, n 36
9Technical details 37
10 Service & support 38
10.1 ads-tec support 38
10.2 Company address 38

IWL3000 series 4
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
1 Notes
1.1 General remark
This instruction manual is intended to ensure safe and efficient handling and operation of IT
Infrastructure products.
The instruction manuals must be read carefully by personnel before commencing any type of work.
All of the safety notices and handling instructions given in the manual must be obeyed in order to
ensure that work is carried out safely.
Operation of the system is subject to the laws and regulations which are applicable in the respective
country at national, federal, European and international level.
The generally accepted rules of technology, usually in the form of standards, directives, regulations,
conditions and technical rules specified by national and federal organisations as well as trade
associations and committees for the field of specialisation concerned, shall apply.
Figures used in this instruction manual are provided for basic understanding and may differ from the
actual design.
The operator/operating company is independently responsible for compliance with and observance of
any subsequently introduced technical innovations or new legal requirements, as well as for all usual
obligations of the operator/operating company.
The original version of this instruction manual was written in German. All non-German versions of this
instruction manual are translations of the German instruction manual.
1.2 Limitation of liability
ads-tec GmbH shall not be liable for personal injury, property damage or damage caused to the product
as well as consequential damage that is/was the result of non-compliance with this instruction manual,
improper use of the product, repairs and other actions on the product by unqualified specialists and
specialists not certified by ads-tec GmbH, or that is/was the result of using unapproved replacement
parts.
1.3 Relevant device documentation
The following documents are decisive to unit setup and operation:
Instruction manual:
Contains information for installation, commissioning and operation of the device along with technical
data of the device hardware.
Website
You can download drivers, software, user manuals, leaflets and flyers from the Download section of our
website www.ads-tec.de.

IWL3000 series 5
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
2 Safety instructions
2.1 Structure of safety instructions
The signal word classifies the hazard.
Reference to the type/consequences and source of the hazard is made underneath the signal word.
Instructions for preventing the hazard are identified by an arrow ().
SIGNAL WORD
Type/consequences of hazard!
- Source of hazard
Measures to prevent hazard
2.2 Graduation of risk level
The signal word classifies the hazard.
Instructions for preventing the hazard are identified by an arrow ().
2.3 Explanation of used symbols
DANGER
Indicates an imminent danger. If not avoided,
death or severe injury will result.
WARNING
Indicates a possible danger. If not avoided, death
or severe injury could result.
CAUTION
Indicates a possible danger. If not avoided, light
or minor injuries could result.
ATTENTION
Indicates a possibly damaging situation. If not
avoided, the system or something in its
surroundings could be damaged.
Recommendation for use:
The symbol "Recommendation for use" indicates terms and/or conditions that
strictly need to be observed to ensure optimised and/or zero-defect operation.
Tips and suggestions for the efficient use of the device and software
optimisation are also provided.

IWL3000 series 6
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
2.4 Symbols
Symbol
Meaning
Designation of batteries in accordance with § 13 of the
German Battery Act (BattG). Batteries may not be
disposed of with household waste, but must rather be
disposed of separately. Used batteries must be returned to
the point of sale or a disposal system.
Labelling of electrical and electronic devices in accordance
with § 7 of the German Electrical and Electronic
Equipment Act (ElektroG). Electrical and electronic
devices must not be disposed of with household waste,
but must rather be taken to a collection point for waste
electrical equipment. Such a collection point is generally
operated by public waste management authorities, i.e., by
municipalities.
Symbol for the protective earth connection
2.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent any
assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for
accuracy, completeness and actuality of the information. Subject to changes.
2.6 Trademarks
It is noted that any software and/or hardware trademarks and any company brand names mentioned in
this documentation are all subject to the general trademark protection rights.
StoraXe® and Big-LinX® are registered trademarks of ads-tec.
All other third-party trademarks used are hereby acknowledged.
In the case of infringement of trademark rights, ads-tec reserves the right to exercise all rights.
2.7 Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights are
granted within the scope of the intent of the contract. Any modified use or exploitation of the provided
content, particularly duplication, modification or publishing in whatever form is permitted only with the
prior consent of ads-tec.
In the case of copyright infringement, ads-tec reserves the right to exercise all rights.

IWL3000 series 7
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
2.8 Standards
This device is compliant with the provisions and safety objectives of the following EU directives:
Standards
This device is compliant with the CE mark test requirements as defined in the
European test standards EN 55022 and EN 61000-6-2
This device is compliant with the DIN EN 60950 (VDE0805, IEC950) testing
specifications on “Information technology equipment – Safety"
This device is compliant with the DIN EN 60068-2-6 testing specifications
(sinusoidal vibration)
This unit is compliant to the DIN EN 60068-2-27 (shock and bump) testing
specification
This unit is compliant to DIN EN 300 328 V1.8.1 (2,4 GHz) and
DIN EN 301 893 V1.7.1 (5GHz)
Recommendation for use:
A corresponding declaration of conformity is available for competent authorities at
the manufacturer and can be viewed upon request.
For full compliance with the EMC legislation, all components and cables
used for device connection must also be compliant with these requirements.
It is therefore necessary to employ BUS and LAN cables with shielded
connectors and these must be installed as per the instructions contained in
the instruction manual.

IWL3000 series 8
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
3 Operating and safety instructions
The device operates under electrical voltage and contains highly sensitive components. Intervention by
the user is required only for connecting the power supply lines. Should any further modifications be
required, it is necessary to consult either with the manufacturer directly or with service personnel
authorised by the manufacturer. The device must be de-energised during work. Appropriate measures
must be taken to prevent electrostatic discharges on components. If the device is opened up by an
unauthorised person, the user may be subject to hazards and the warranty is invalidated.
General information
Assembly, commissioning and operation may only be performed by qualified
and trained personnel
The safety notices and the instruction manual are to be observed by all persons
who work with the device
At the installation site the valid guidelines and regulations for accident
prevention must be observed
The instruction manual contains the most important information for safely
operating the device
Appropriate storage, proper transport, installation and commissioning, as well as
careful operation are prerequisites for ensuring safe and proper operation of the
device
Recommendation for use:
Only the original ads-tec firmware / software is allowed for any of the settings and
features described in this instruction manual. Loading of any firmware / software
that has not been released by ads-tec invalidates the warranty.

IWL3000 series 9
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
3.1 Safety instructions
ATTENTION
To prevent damage to the device, all cable lines
(power supply, interface cables) must be only be
connected while the device is switched off.
ATTENTION
All installation work performed on the device must
be performed only under safe, secure and de-
energised conditions.
CAUTION
Warning - hot surface
Protective gloves must be worn when handling
devices with ambient temperatures of 50 °C and
higher.
Disregarding this warning can result in burn
injuries or damage to property.
Recommendation for use:
Always adhere to the safety measures applicable when handling components at
risk of being damaged by electrostatic discharges.
(DIN EN 61340-5-1 / DIN EN 61340-5-2)
3.2 Operating location
This device is designed for industrial use. Make certain that the specified environmental conditions are
maintained at all times. Use in non-specified environments, i.e., on board ships, in explosive
atmospheres or at extreme elevations, is prohibited.
ATTENTION
Risk of short circuit!
To prevent the formation of water condensate,
the device may be turned on only after it has
reached the specified ambient temperature. This
also applies if the device is exposed to extreme
temperature fluctuations.
To avoid overheating in operation:
The device must not be exposed to direct
radiation by sunlight or any other light or heat
source.

IWL3000 series 10
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
3.3 Damage due to improper use
Should the control system have evident signs of damages caused, e.g., by improper operation or
storage conditions or due to improper use or handling, the device must be shut down immediately.
Ensure that it is secured against being started up accidentally.
3.4 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or by
service personnel that has been authorised by the manufacturer.
3.5 General information on the 5GHz version (802.11 A /
802.11 H) ETSI
The device is certified for the use of channels of the 5 GHz band according to ETSI EN 301 893 V1.7.1.
In this case, the user is to observe the following:
Access Point as well as Access Client devices use DFS and TPC by default on all 5 GHz channels, both
for indoor as well as outdoor configurations. The devices can therefore always be operated with 23 dBm
or 30 dBm maximum transmission power.
Information:
Access Points must not shut down the DFS outdoors. An Access Client may
shut down the DFS. This setting is switched off by default.
802.11a channels cannot be set permanently.
Information:
The lower four channels (non-DFS) can be set permanently if the DFS is
switched off. Switching off the DFS also results in the 60s Scan and Radar
Detection functions being switched off, however.
Upon activation of the Access Point, the Access Point performs a one-time radar detection scan and
then waits for a period of time on an arbitrarily selected channel for a radar pulse before operation on
this channel is started. The waiting time depends on the channel and the regulatory domain.
If a radar pulse is detected by an Access Client during operation, this is reported to the Access Point
according to 8011.h. As a result of this or on account of a detection made on its own, the Access Point
changes the channel with a channel switch according to 802.11h.
The maximum permissible transmission power varies by channel. It is therefore necessary that the user
correctly set the antenna gain if the standard antenna is replaced!
3.6 WLAN information
Caution:
This information must be observed when operating the devices:
•The device does not offer a "secure" transmission medium
•The devices do not have a deterministic system behaviour
•No MIN/MAX roaming time can be guaranteed
The setting of the applicable regulatory authority and the antenna gain is the
responsibility of the operating company.

IWL3000 series 11
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
3.7 Intended use
The Industrial Wireless LAN was specifically designed for the IT-Infrastructure of an industrial
environment.
The following applications are realized by the Industrial Wireless LAN:
Remote maintenance, Seamless Roaming, firewall machines, Gigabit Router.
Application-specific applications are buildable on various software development kits (SDK).
The unit must only be installed and operated within the allowed specifications.
The use of an unspecified environment is prohibited.
3.8 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further approvals
beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical
technology, shipping industry.
The device must not be put into operation in the case of transport damage or nonconformity with the
specifications and, if necessary, must be taken out of operation in the case of changing conditions.
In the case of improper use, ads-tec shall not accept responsibility or liability for injury or damage that is
directly or indirectly attributable to the handling of the device.
Should the device have evident signs of damages caused, e.g., by improper operation or storage
conditions or due to improper use or handling, it must be shut down immediately. Ensure that it is
secured against being started up accidentally.
3.9 Treatment and disposal of lithium batteries
This device contains a lithium battery for supplying the system clock with power as long as the supply
voltage is not connected. The battery has a life cycle of 3-5 years depending on which load is applied.
ATTENTION
Hazard due to thermal loads
The more the battery is exposed to higher
temperatures, the faster it ages.
Avoid thermal loads.
WARNING
Hazard due to explosion
Danger of explosion if using incorrect battery
types.
Use the battery type recommended by the
manufacturer.
Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-circuited, reversed
or heated above 100 °C and they should be disposed of properly as well as protected against sunlight,
moisture and condensation.
The battery type to be used is:
Lithium battery 1/2AA 3V (e.g. ads-tec part number: DZ-SONS-04100-0)
The used lithium battery should be disposed of in accordance with local legal regulations.

IWL3000 series 12
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
3.10 Safety instructions
ATTENTION
Damage due to electrostatically sensitive
components
Damage to the device can be caused by
electrostatically sensitive components.
All installation and service work performed on
the device must be performed only under safe,
secure and de-energised conditions.
Recommendation for use:
Always adhere to the safety measures applicable when handling components at risk
of being damaged by electrostatic discharges.
The provisions of DIN EN 61340-5-1 / DIN EN 61340-5-2 apply

IWL3000 series 13
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
4 Introduction
Reliable, robust and secure on a wireless LAN: based on the latest technologies, the Industrial Wireless
LAN Access Point (IWL) is the network interface for applications in the areas of order picking, mobile
computing and data communication. The device supports all standards such as 802.11 a/b/g/n at a
transmission frequency of 2.4 and 5 GHz. Robust technology is a matter of course in industrial
environments. Regardless of whether you wish to use the device in a refrigerated warehouse or under
intensified heat radiation, the expanded temperature range makes it possible. With the MIL certification,
the device is also certified with one of the most demanding vibration and shock resistance tests and
thereby guarantees a particularly high level of sturdiness.
Information:
It is possible that the hyperlinks included in this documentation which lead to
external websites may no longer function due to updates or they may be
accessible under a different hyperlink. ads-tec GmbH (hereafter referred to
as "ads-tec") accepts no guarantee or liability regarding the function of
hyperlinks to external websites. Furthermore, ads-tec accepts no
responsibility or liability of any kind with respect to the installation,
application and freedom from errors of any piece of open-source software.
Information:
For the efficient online configuration of your ads-tec devices, it is possible to
download the current version of the free tool "IDA light" on the company's
homepage http://www.ads-tec.de. With this tool you can, for example, define
individual parameters or whole groups of parameters on a master device and
transfer them to a limited selection or to all ads-tec devices of same design and
version without having to make these time-consuming configurations on each
individual device. You can also assign sequential IP addresses for your ads-tec
devices in just a few steps.
With IDA light you can comfortably provide own groups of parameters according to
your specific requirements and modify them at any time.
Information:
Unless Access Client is referred to explicitly in the documentation, both IWL
Access Point and IWL Access Client are always meant.
The used designations of Access Point and Access Client always refer to
IWL (Industrial Wireless LAN) in the following.
3.1 Equipment versions
The device is available in two equipment versions.
Equipment version
IWL3210
IWL3220
LAN 1
RJ45
RJ45
LAN 2
RJ45
RJ45
WLAN modules
1
2
RJ45 is an Ethernet standard frequently implemented in telecommunication applications. The
transmission method is equivalent to 10/100/1000 Base-T full and half duplex

IWL3000 series 14
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
4.1 Scope of delivery
The contents of the package must be checked for completeness:
Scope of delivery IWL3000 series
1 x IWL Access Point and Client
1 x 3-pin connector
2 x 4-pin connector
1 x top-hat rail holder
1 x mounting set with two of each of the following: pan head screw + washer +
serrated lock washer
4 x rubber feet
1 x Ethernet cable, 1m red
1 x Quick Start-Up Guide / Quick Assembly Guide
1 x GNU General Public License

IWL3000 series 15
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
4.2 Environmental conditions
The device can be put into operation and used under the following conditions. Failure to observe any
one of these conditions will invalidate the warranty. ads-tec cannot be held liable for any damages
arising from improper use and handling.
Ambient temperature
during operation -20 to 70° C
during storage -40 to 85° C
Humidity
during operation 5 to 90%, without condensate
during storage 5 to 90%, without condensate
Vibration
during operation 1 G, 10 to 500 Hz
(DIN EN 60068-2-6)
Vibration test: MIL-STD-810F 514.5 C-2
5 to 500 Hz (01-01-2000)
Shock resistance
during operation 5 G, with a 30 ms half-cycle
(DIN EN 60068-2-29)

IWL3000 series 16
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
5 Assembly
5.1 Overall device dimensions
Fig. 1:

IWL3000 series 17
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
5.2 Mounting options
The device is designed for table mounting, wall mounting and for top-hat rail mounting.
5.2.1 Table mounting
Remove the protective foil on the rubber feet and attach them at the marked positions.
Fig.
1
:
5.2.2 Wall mounting
Alternatively, the device can be mounted according to the VESA 75 standard on a suitable mounting
surface.
Fig.
2
:
Information:
For mounting, use M4 screws of a suitable length.
The usable blind hole depth of the mounting holes is 6mm.

IWL3000 series 18
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
5.2.3 Top-hat rail mounting
The device is set at an angle from the top of the rail. (1) and is fixed by gently pressing on the bottom
(2). The device must be felt to snap into the rail.
Fig.
3
:
To release the device from the DIN rail, proceed in reverse order.
Information:
Make sure not to damage the mounting rail of the unit when removing it..

IWL3000 series 19
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
6 System features
6.1 General LED status display
The status of the various interfaces is displayed via the integrated LEDs. Status diagnostics of the
firewall can thereby be made at the installation site.
The status indicators of the device are shown in the overview.
LED status
Representation
Off
Green
Flashing green
Red
Orange
Flashing orange
6.1.1 PWR / CUT & ALARM / VPN 3G
Fig.
4
:
PWR (1)
Signal
Action
This device is not supplied
with voltage
Indicates POWER ON,
flashes during booting
The device is supplied with
voltage via POWER and is
ready for operation
Status (1)
This device is not supplied
with voltage
Error during the boot-up
process / recovery image

IWL3000 series 20
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • D-72622 Nürtingen
Abb.
5
:
Link (2) / (3)
Signal
Action
There is no Wi-Fi connection
active
Search for available WLAN
networks
Connection established
Activity (2) / (3)
Active traffic
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