Advanced Thermoelectric TLZ10 User manual

Pollock Industries, Inc.
toll-free 1-866-665-5434 [phone] [email protected]
Copyright © 2013-2014 Pollock Industries, Inc. All trademarks and service marks are the properties of their respective owners
1
Wiring Instructions
Connecting the TLZ10 Temperature
Controller to TAC-60 Air Conditioners
(These instructions are illustrated in a layman’s schematic on the last page.)
There are a variety of ways to configure the TLZ10 and our TAC-60 Air
Conditioners. Following is the method we recommend. You will need three
additional pieces of wire. Use 18 gauge wire to make all connections. Find red and
black wires two to three feet long and a three inch long red “jumper” wire.
Caution! Risk of electric shock. Your new TLZ10 temperature controller
and our TAC-60 are designed for operation from a 12 Volt DC power source
(such as the AC-to-DC power supply you may have purchased). Do not
connect the TLZ10 or TAC-60 directly to an AC source such as a wall outlet.
If your power supply has a manual switch, make sure that the switch is in
the correct position. In North America the switch should be set to 110 and
in Europe 220.
1. Connect the Power Cord to the Power Supply
To attach the 3-prong power cord, first locate the three terminal posts for (AC)
input on the terminal strip of the power supply. Typically these are the first three
posts on the left hand side of the unit. Connect the white wire from the 3-prong
power cord to the 1st post marked “L” and the black wire to the 2nd or negative post
marked “N.” Finally connect the green wire to the post marked “FG” or with the
ground symbol in the 3rd terminal post position. You may test the connections
by plugging in your supply as observing the led glowing. Unplug the power supply
until you have connected the fans.
Typically there are two pairs (4 posts) of DC output terminals on all of our power
supplies rated for 300 Watts or less. Two adjacent posts are marked “–V” in
positions 4 and 5 and those marked “+V” in positions 6 and 7. Use posts numbered
4 and 6 (V- and V+) as a pair and post 5 and 7 as a pair. Red wires connect to V+
and black wires to V-.
2. Connect the Fan/s
The two pair of fan leads can be identified with white shrink wrap both exiting the
assembly and directly from the smaller, cold-side fan. The lead wires are typically
thinner than the leads for the TEC/s leads that have blue shrink wrapping.
Connect the red fan leads directly to V+ post 7 on the power supply and the black
fan lead from the TAC-60 directly to the V- post 5. Confirm that you have the fan
leads correctly attached by plugging in the power cord and observing the fans spin.

Pollock Industries, Inc.
toll-free 1-866-665-5434 [phone] [email protected]
Copyright © 2013-2014 Pollock Industries, Inc. All trademarks and service marks are the properties of their respective owners
2
Wiring Instructions
Connecting the TLZ10 Temperature
Controller to TAC-60 Air Conditioners
If the fans are not spinning, unplug the power cord and check the previous
instructions then, if unsuccessful, call us.
We recommend connecting fans directly to the power supply so that they are supplied a
constant nominal 12 Volts. If fans are connected within the loop that’s temperature
controlled the fans may not supply enough airflow to keep the hot-side heatsink cool and
the internal case temperature uniform.
3. Connect the TLZ10 Temperature Controller
On the top of the TLZ10 Controller you will see the following illustration
Connect the NTC (or PTC) sensor that’s included by opening slots 10 and 11 on the
TLZ10 terminal strip with a small Phillips head screw driver. Insert one lead in each
slot and tighten the screws to hold the leads in place. There is no + or - for the
sensor leads so either wire can go in either slot. Place the actual senor (on the
other end of the wire with a bullet shape) into the location, within the enclosure,
where you want to sample the temperature.
On the TLZ10, slots 1 and 2, marked “SUPPLY” and are for DC power input from the
power supply. Connect one end of the long spare piece of red wire to slot 1 in the
TLZ10 and connect the other end to the +V output at post 6 on the power supply.
Next connect the long spare piece of black wire to slot 2 on the TLZ10 and the
other to the –V output at post 4 of the power supply.
Using the spare short piece of wire, that’s about 3 inches long, make a jumper from
TLZ10 slot 1 (also connected to the power supply) to the TLZ10’s terminal slot 6
(common of SPDT switch).
From the TAC-60, select the pair of leads exiting with blue shrink wrap. These leads
are for the thermoelectric module/s inside the TAC-60. Connect the red, positive
lead/s to TLK10’s slot 4 identified by “NO” (meaning the normally open circuit of the
SPDT relay). Finally, connect the black, negative lead from this pair to –V terminal
post 4 on the power supply (not the controller).
4. Power up and Program the TLZ10
You may now plug in the power cord and begin the programming of the TLZ10 for
your application. See the TLZ10 User Manual at electracool.com/TLZ10Manual.pdf