Advantech B+B SmartWorx Zlinx ZZ24D-NA-SR User manual

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Recommended Accessories
Zlinx USB Programming Module,
Cable, Software CD
# ZZ-PROG1-USB
Document Number: 710-11130-00_r1_ZlinxIO-ZZxD-Nx-xR_1818qsg
Fast and easy on the web: www.advantech-bb.com
QUICK START
GUIDE
Before you begin, be sure
you have the following:
Zlinx™Wireless I/O (standard)
(with optional expansion modules)
MODBUS MODE:
+ Zlinx I/O Base Module
+ Zlinx I/O Expansion Module/s
+ Zlinx Radio Modem (compatible)
PEER-TO-PEER MODE:
+ Zlinx I/O Base Module
+ Zlinx I/O Expansion Module/s
+ ZZ-PROG1 Configuration Box or #ZZ-PROG1-USB Module
+ Straight-through serial cable (or USB cable if using
#ZZ-PROG1-USB Module)
+ Zlinx Wireless Modbus I/O Manual on CD (download from
website)
+ Zlinx I/O Manager Software on CD (download from website)
Special Precautions for
UL Class 1 / Division 2
9
THIS APPARATUS IS SUITABLE FOR USE IN CLASS I, DIVISION
2, GROUPS A, B, C AND D HAZARDOUS LOCATIONS, OR
NONHAZARDOUS LOCATIONS ONLY.
CET APPAREIL EST CONÇU POUR ÊTRE UTILISÉ DANS
DES ENDROITS DANGEREUX DE CLASSE I, DE DIVISION 2,
DE GROUPES A, B, C ET D OU DANS DES ENDROITS NON
HASARDEUX.
WARNING – EXPLOSION HAZARD – WHEN IN HAZARDOUS
LOCATIONS, TURN OFF POWER BEFORE REPLACING ANTENNA.
AVERTISSEMENT - RISQUE D’EXPLOSION - LORSQU’IL EST DANS
DES ENDROITS DANGEREUX, COUPER L’ALIMENTATION AVANT DE
REMPLACER L’ANTENNE.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE
AREA IS KNOWN TO BE NONHAZARDOUS.
AVERTISSEMENT - RISQUE D’EXPLOSION - NE DÉBRANCHEZ PAS
L’ÉQUIPEMENT À MOINS D’ÉTEINDRE L’ALIMENTATION OU SI LA
ZONE EST NON HASARDE
For model ZZ-8DO-R with Sealed Relay Devices:
Pour le modèle ZZ-8DO-R avec dispositifs de relais scellés:
WARNING – Exposure to some chemicals may degrade the sealing
properties of materials used in the Sealed Relay Device.
AVERTISSEMENT - L’exposition à certains produits chimiques peut
dégrader les propriétés d’étanchéité des matériaux utilisés dans le
dispositif à relais scellé
RECOMMENDATION – It is recommended to inspect the sealed relay
device periodically and to check for any degradation of the materials
and to replace the component product, not the sealed device, if any
degradation is found.
RECOMMANDATION - Il est recommandé d’inspecter périodiquement le
dispositif de relais scellé et de vérier la dégradation des matériaux et de
remplacer le composant, et non le dispositif scellé, en cas de dégradation.
See Instruction Manual for additional information.
Voir le manuel d’instructions pour plus d’informations.
Wiring Terminals:
Copper Wire Only
One Conductor per Terminal
Wire Range 28 to 16 AWG
Tightening Torque 1.7 lb-in
Temperature Rating of Field Wiring – 105 °C (221 °F) minimum sized for
60 °C (140 °F) ampacity.
WARNING – 2 DIN rail end brackets (supplied with each expansion
module) must be installed, one on each end of the assembled system on
the DIN rail to mechanically secure the individual products.
ZZ24D-NA-SR, ZZ24D-NB-SR
ZZ9D-NA-LR or ZZ9D-NB-LR

Select Modules
1
Select a Radio Modem to match the type of Zlinx I/O Base Module (SR
or LR).
Select a Base Module and Expansion Modules based on the type of I/O
needed.
Hardware Installation
2
Install Zlinx™I/O Software
4
Insert the Zlinx I/O Manager software CD. Installation should launch
automatically. If not, click Start, Run, [drive]:\ZlinxMgr.exe, where [drive]
is your CD-ROM drive.
Follow the prompts to install the Zlinx I/O Manager.
Start Zlinx™I/O Manager
5
Connect a PC serial port (COM1 to 16) to the Conguration Box using a
straight-through serial cable (or USB cable if using a #ZZ-PROG1-USB
module).
Click Start\Programs\B&B Electronics\Zlinx\Zlinx Manager\Zlinx Manager,
then click Zlinx I/O and then Zlinx I/O Conguration. It will auto-search
for attached Zlinx modules on startup. Zlinx I/O will open and display
the Information tab showing model numbers, version numbers of the
attached base and expansion modules.
Make sure that all Base Modules have the same rmware revision.*
Make sure that all Expansion Modules have the same rmware version.*
*This can be veried under the Information tab.
Congure Communication Mode
6
On the Conguration tab:
Select the Modbus Mode to communicate with a Modbus RF modem.
Set the Modbus address to the address number desired for the module
being congured.
MODBUS MODE
Perform an installation site survey to ensure adequate RF coverage and
select a mounting location.
Maximum Ambient Air Temperature for all modules is 80 °C (with the
exception of # ZZ-8DO-R expansion module, which is 65 °C).
Mount and connect together the base and expansion modules
(Expansion modules snap on the right side of the base unit.)
(Remove and save adhesive sticker covering bus connector.)
Plug the Conguration Box into the right side of the Zlinx I/O system.
Attach antennas to the base module and to the Modbus radio modem.
Mount and connect together Modbus radio modem and Modbus device.
Ensure that modules are attached appropriately.
Connect eld wiring to Zlinx I/O terminals.
Connect power to the base module.
Connect power to the Modbus radio modem.
Refer to the User Manual for power and wattage requirements.
Connect Field Wiring
3
Insert the CD into your CD ROM drive. The Zlinx™ Manager Install Wizard
should start. Follow the on-screen instructions to install the software.
If auto run is disabled, locate the ZlinxMgr.exe le on the CD-ROM drive
and double click to launch it. The Install Wizard should start. Follow the
on-screen instructions.
Below are samples of Zlinx I/O connecting to both digital and analog
signals.
Refer to the User Manual for input/output voltage and current ratings.

Operation
8
LED STATUS FUNCTION
Power
Red
Solid: Power applied.
RSSI
Tri-color
Off:
Red:
Yellow:
Green:
No radio signal.
Weak radio signal.
OK radio signal.
Strong radio signal.
RF Data
Green
Off:
Blinking:
No radio link data.
Radio link data TD/RD trafc.
Bus
Green
Off:
Blinking:
No local bus data.
Local bus data TD/RD trafc.
PEER-to-PEER MODE
Hardware Installation
2
Modbus Mode - continued:
Congure Wireless Settings:
Select the desired RF Transmit Power.
Select the desired OTA data rate (not applicable for -SR models).
Set the Channel Number to match the Modbus radio modem you will be
communicating with.
Set the Network Identier to match the Modbus radio modem you will
be communicating with.
If using a Model ZP9D-115RM-LR radio modem, set the destination
address (ATDT) to 0xFFFF.
Set Repeater checkbox if the base is to be a repeater. Note that ONLY
long-range Models ZZ9D-NA-LR and ZZ9D-NB-LR support this.
Select encryption.
Click Update to save conguration.
Refer to the User Manual for more details concerning wireless settings.
Congure Input/Output
7
Set Analog Inputs and Analog Outputs for 0 to 10 VDC or 0 to 20 mA as
required (setting one sets all analog I/O for that module).
Set Digital Inputs for Discrete or Counter, as required.
Check Enabled checkbox and set appropriate values for parameters in
Exception Reporting section to use the ability of reporting possible
problems on devices.
Set Calibration option if you desire to better match a sensor, or a portion
of a signal, to the I/O.
Check Enabled checkbox and set appropriate values for parameters in
Failsafe section to go to the user-dened values for AO or DO in case
of communication failure.
Check Use Output to Indicate Communication Failure checkbox in
Dedicated Comm Fail Alarm section to congure the rst DO on the
base module to be a communication failure alarm indicator.
Check Invert Output checkbox to invert the logic of Digital Outputs on
base or expansion modules.
Click Update button to apply the settings.
Refer to Troubleshooting section of User Manual if
operation is not sucessful.
Select Modules
1
Select the base and expansion modules required for the location and
coverage distances.
Ensure that two systems are complementary, i.e. the inputs of the modules
in System 1 match the outputs of the corresponding modules in System
2 (see gure below).
Perform an installation site survey to ensure adequate RF coverage and
select a mounting location.
Maximum Ambient Air Temperature for all modules is 80 °C (with the
exception of # ZZ-8DO-R expansion module, which is 65 °C).
Mount and connect together two systems of the base and expansion
modules (expansion modules on the right side of the base).
Ensure that the modules are attached properly.
Plug the Conguration Box into the right side of the system.
Attach the antennas to the base modules.
Connect eld wiring to Zlinx I/O terminals.
Refer to the User Manual for power and wattage requirements.

Peer-to-Peer Mode - continued:
Connect Field Wiring
3
Refer to the User Manual for input/output voltage and current ratings.
Install Zlinx™I/O Software
4
Insert the Zlinx I/O Manager software CD. Installation should launch
automatically. If not, click Start, Run, [drive]:\ZlinxMgr.exe, where [drive]
is your CD-ROM drive.
Follow the prompts to install the Zlinx I/O Manager.
Start Zlinx™I/O Manager
5
Connect a PC serial port (COM1 to 16) to the Conguration Box using a
serial cable (or USB cable if using a # ZZ-PROG1-USB module).
Click Start\Programs\B&B Electronics\Zlinx\Zlinx Manager\Zlinx Manager,
then click Zlinx I/O and then Zlinx I/O Conguration. It will auto-search
for attached Zlinx modules on startup. Zlinx I/O will open and display
the Information tab showing model numbers, version numbers of the
attached base and expansion modules.
Congure Communication Mode
6
On the Conguration tab:
Select Peer-to-Peer (P2P) Master on one set of Zlinx I/O modules and
P2P Slave on the other set of Zlinx I/O modules.
Congure System 1 (see gure in Section 1) as described below:
Set the P2P Master address to match the Slave.
Set Polling Rate to update at an acceptable rate.
Set Retry Count for number of tries before lost communication
indication is required.
Congure the Wireless Settings:
- Select the desired RF Transmit Power.
- Select the desired OTA Data Rate.
- Set Channel Number to match the device you will be communicating with.
- Set Network Identier to match device you will be communicating with.
- Select Encryption.
Click Update to save conguration.
Congure System 2 (see gure in Section 1) as described below:
Set the P2P Slave address to match the Master.
Set Polling Rate to update at an acceptable rate.
Set Retry Count for number of tries before lost communication
indication is required.
Congure the Wireless settings:
- Select the desired RF Transmit Power.
- Select the desired OTA Data Rate.
- Set Channel Number to match device you will be communicating with.
- Set Network Identier to match device you will be communicating with.
- Select Encryption.
Click Update to save conguration.
Congure Input/Output
7
Set Analog Inputs and Outputs for 0 to 10 VDC or 0 to 20 mA as required
(setting one sets all analog I/O for that module).
Set Digital Inputs for Discrete or Counter, as required.
Check Enabled checkbox and set appropriate values for parameters in
Exception Reporting section to use the ability of reporting possible
problems on devices.
Set Calibration option if you desire to better match a sensor, or a portion of
a signal, to the I/O.
Check Enabled checkbox and set appropriate values for parameters in
Failsafe section to go to the user-dened values for AO or DO in case
of communication failure.
Check Use Output to Indicate Communication Failure checkbox in
Dedicated Comm Fail Alarm section to congure the rst DO on the
Base Module to be a communication failure alarm indicator.
Check Invert Output checkbox to invert the logic of Digital Outputs on
base or expansion modules.
Click Update button to apply the settings.
Operation
8
LED STATUS FUNCTION
Power
Red
Solid: Power applied.
RSSI
Tri-color
Off:
Red:
Yellow:
Green:
No radio signal.
Weak radio signal.
OK radio signal.
Strong radio signal.
RF Data
Green
Off:
Blinking:
No radio link data.
Radio link data TD/RD trafc.
Bus
Green
Off:
Blinking:
No local bus data.
Local bus data TD/RD trafc.
Make sure that all base modules have the same rmware revision.*
Make sure that all expansion modules have the same rmware version.*
*This can be veried under the Information tab.