Advantech WISE-4050 User manual

Advantech™WISE-4050
Installation Guide for TIG 2go
Revision 1.4.

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Table of contents
1. Scope..........................................................................................................3
1.1. Hardware variants .........................................................................................................................3
1.2. Reference......................................................................................................................................3
2. Quick start..................................................................................................4
2.1. Setup .............................................................................................................................................4
2.2. Configure.......................................................................................................................................4
2.3. Connect .........................................................................................................................................4
2.4. Register.........................................................................................................................................4
3. Hardware setup..........................................................................................5
3.1. Step 1: Internet connection ...........................................................................................................5
3.1.1. Wi-Fi................................................................................................................................. 5
3.1.2. LAN...................................................................................................................................5
3.2. Step 2: Cloud connection..............................................................................................................6
3.3. Step 3: Device configuration .........................................................................................................6
3.4. Step 4: Device registration............................................................................................................7
4. Input port mapping....................................................................................8
4.1. Status information..........................................................................................................................8
4.2. Counter information.......................................................................................................................9
4.2.1. Alternate signaling systems..............................................................................................9
4.2.2. Concurrent signaling systems........................................................................................10
5. Revision index .........................................................................................11

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1. Scope
This installation guide describes the configuration of Advantech™ WISE-4050
(device) for usage with TIG 2go. This device is connected with four wires to dig-
ital outputs of the machine and sends this information to the TIG 2go cloud.
Installation and commissioning, such as cabling, shall be carried out in a thoroughly
professional manner by duly trained and qualified personnel. In case of any queries re-
garding the machine interface, please contact the machine manufacturer.
1.1. Hardware variants
Advantech™ provides two hardware variants (WIFI and LAN version):
Advantech™ WISE-4050
Advantech™ WISE-4050/LAN
For more information on the device please refer to the manual by the manufacturer which can be
downloaded here.
1.2. Reference
WISE 4050 is a product of:
Advantech Co., Ltd., No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei 11491, Taiwan,
R.O.C.
Tel: [phone], Toll Free: 0800-777-111 https://www.advantech.com

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2. Quick start
2.1. Setup
Switch off the machine and wire the Advantech™ device with the machine (24V DC). Default mapping:
DI0: Online/Offline
DI1: Producing/Not Producing
DI2: Good Cycle
DI3: Bad Cycle
2.2. Configure
Switch on the machine and configure the device:
Configure internet connection depending on local network.
Configure MQTT broker settings:
oMQTT Host Name: mqtt-cred.tig2go.com
oPort Number: 61614
oSSL secure: Enable
oUser Name: tig2gouser
oPassword: abysm-manager-bump-boulder
Enable logging via push notifications for all channels (Change of State)
Recalibrate Time
2.3. Connect
Connect the device with the internet (cable or Wi-Fi).
2.4. Register
Register the device at TIG:
Serial number
Customer details
Machine name and configuration

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3. Hardware setup
3.1. Step 1: Internet connection
Connect the device with the internet.
3.1.1. Wi-Fi
Power up using a 10~30V power sup-
ply, that's connected between the +Vs
and -Vs pin.
Enable the Wi-Fi interface on your de-
vice and make sure the Wi-Fi adapter
is in DHCP mode.
Select the SSID: "WISE- 4050_MAC"
Open the browser and enter the config-
uration page (http://192.168.1.1/con-
fig). Login with account: root and password: 00000000.
Scroll to "Network Information", click "Go to Configuration" and enter your Wi-Fi connection infor-
mation.
3.1.2. LAN
Power up using a 10~30V power sup-
ply, that's connected between the +Vs
and -Vs pin.
Use an Ethernet cable to connect be-
tween the RJ- 45 port and the Ethernet
switch
Set the IP address of your device to the same as your IP domain. The default IP address of the
WISE module is 10.0.0.1. For example, set your PC’s IP address to 10.0.0.100.
Open the browser and enter the configuration page (http://10.0.0.1/config). Login with account:
root and password: 00000000.
Scroll to "Network Information", click "Go to Configuration" and enter your network configuration.

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3.2. Step 2: Cloud connection
Connect the device with the MQTT broker.
In "Configuration" select tab "Cloud"
In Cloud Configuration Select Service
"iSensing MQTT" Note: If this option is not
available, please install the latest firmware
directly from Advantech™
Enter the MQTT Settings:
oMQTT Host Name: mqtt-
cred.tig2go.com
oPort Number: 61614
oSSL secure:
oEnable
oUser Name: tig2gouser
oPassword: abysm-manager-bump-boulder
oHearbeat Frequency (sec): 60
oPublish QoS: 2
oSubscribe QoS: 2
Submit and ensure that the Connection Status is "Connected"
3.3. Step 3: Device configuration
Configure the device, so that it sends the data to the MQTT broker.
Go to "Advanced" -> "Data Logger"
In tab "Data Configuration":
oIn "Log Data" -> "Channel Fields": For all Input Channels (0 - 3) enable "Change of
State"
In tab "Logger Configuration":
oIn "Push Notification (JSON format)"
enable "I/O Log"
activate "Push Timestamp"
Set "Timestamp Format" to "Coordinated Universal Time(UTC)"

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3.4. Step 4: Device registration
Register the device at TIG.
Send the following information via e-mail to [email protected]:
Serial number of the device. The serial number
is 12 digits long and printed on a sticker on the
back of the device
oCustomer details:
oCustomer name
oAdmin email*
oRead-Only email*
* The login credentials for the ad-
min and read-only user are sent
to the respective email ad-
dresses. The admin email will
have more rights on the TIG2go platform.
Name of the connected machine
The name will be used to identify the machine in the TIG2go platform. Currently only alphanu-
meric characters are supported.
Configuration of the connected machine
oCounter information for Input Ports 3 and 4 (“Alternate signaling” or “Concurrent
signaling”)

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4. Input port mapping
In order to get correct information, TIG 2go requires the input ports DI0 to DI3 be mapped to the fol-
lowing signals from the machine:
4.1. Status information
The first two wires are expected to be connected to a continuous signal for the machine and produc-
tion status. Each change of TRUE/FALSE in any direction is considered a status change and will be
recorded.
Input Port
Meaning
Explanation
DI0
ONLINE / OF-
FLINE
Signals the “on” state of the connected device, e.g. a machine. A “True”
signal is interpreted as ONLINE, “False” as OFFLINE.
In order to provide useful information, the machine interface should not
just signal its own “power on” status, but communicate whether or not
the machine itself is up and “ready to go”. The informative value of this
status information depends on the ability of the machine’s host com-
puter to determine and transmit a meaningful machine ONLINE / OF-
FLINE condition.
DI1
PRODUCING /
NOT PRO-
DUCING
Signals whether the device is running.
A “True” signal is interpreted as PRODUCING. This status should be
signaled whenever the production status of the machine is “Production”.
A “False” signal is interpreted as NOT PRODUCING.
As with the ON / OFF status, the informative value of the RUNNING /
STOPPED status information depends on the ability of the machine’s
host computer to properly determine and transmit the machine’s current
production status.

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4.2. Counter information
With the last two wires TIG 2go maintains two counters for produced parts—one for good parts
(“yield”) and one for bad parts (“scrap”). In order to provide these counters with meaningful infor-
mation, the machine has to signal after each cycle
that a cycle was completed, and
whether the cycle was good or bad.
There are two different ways for machines to signal good and bad production cycles. TIG 2go will han-
dle the different behavior of the machine interface on the platform according to the machine specific
configuration provided during registration.
4.2.1. Alternate signaling systems
After every completion of a good cycle this information is signaled over one wire (the “good” signal
line), whereas a bad cycle is signaled over the other wire (the “bad” signal line). Good and bad cycles
will therefore result in raising a “True” signal in one of the two counter lines (but never in both of them
at the same time).
Input Port
Meaning
Explanation
DI2
GOOD CY-
CLE
Signals the completion of a “good” cycle that resulted in the production of
a good part or several good parts, depending on the mold’s cavity. The
part or parts produced are counted as good.
On each “True” signal received, the GOOD PARTS COUNTER is incre-
mented.
DI3
BAD CYCLE
Signals the completion of a “bad” cycle that resulted in the production of
scrap.
On each “True” signal received, the BAD PARTS COUNTER is incre-
mented.

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4.2.2. Concurrent signaling systems
After each completion of a cycle (good or bad), the “cycle completed” information is signaled over one
wire (the “cycle” signal line). If at the same moment nothing is signaled over the other wire (the “scrap”
signal line), the cycle is considered good. If the cycle was bad, the machine will signal that information
over the “scrap” signal line at the same time it signals the “cycle completed” information over the “cy-
cle” signal line. Bad cycles will therefore result in raising a “True” signal in both counter signal input
ports. The TIG daas system will recognize and correctly handle these situations by counting such cy-
cles as bad.
Input Port
Meaning
Explanation
DI2
CYCLE COM-
PLETED
Signals the completion of a cycle.
On each “True” signal received, the GOOD PARTS COUNTER is in-
cremented if and only if the BAD CYCLE INDICATOR at this mo-
ment signals “False”.
DI3
BAD CYCLE INDI-
CATOR
Signals that the completed cycle was "bad" and resulted in the pro-
duction of scrap.
On each “True” signal received, the BAD PARTS COUNTER is in-
cremented.