Afag SA-1 Series User manual

Assembly instructions EN SA-1 I SA-1-FL Edition 01/2021Rev. 3.5 1–52
Assembly and operating instructions
Telescope spindle axis
SA-1 ISA-1-FL
Translation of the Original Assembly Instructions EN
SA-1-050 Order no.: 50249011
SA-1-050-FL Order no.: 50471882
SA-1-100 Order no.: 50249013
SA-1-100-FL Order no.: 50471883
SA-1-150 Order no.: 50249014
SA-1-150-FL Order no.: 50471884

2 – 52 Assembly instructions EN SA-1 I SA-1-FL Edition 01/2021Rev. 3.5
Dear Customer,
Thank you for choosing our products and placing your trust and confidence in
our company!
These assembly and operating instructions contain all essential information you
need about your product. Our aim is to provide the required information as
concisely and clearly as possible. If, however, you still have any questions on
the contents or suggestions, please do not hesitate to contact us. We are always
grateful for any feedback.
Our team will also be glad to answer any further question you may have
regarding the telescope spindle axis or other options.
We wish you every success with our products!
With kind regards
Your Afag team
© Subject to modifications
The modules have been designed by Afag Automation AG according to the state
of the art. Due to the constant technical development and improvement of our
products, we reserve the right to make technical changes at any time.
© Copyright 2021 Afag Automation AG
All contents of the present assembly and operating instructions, in particular the
texts, photographs and graphics, are protected by copyright. All rights reserved.
No part of these assembly and operating instructions may be reproduced,
distributed (made available to third parties), or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical
methods, without the prior written permission of Afag Automation AG.
Afag Automation AG
Fiechtenstrasse 32
CH - 4950 Huttwil (Switzerland)
Tel.: [phone]
Fax.: [phone]
e-mail: [e-mail]
Internet: www.afag.com

Table of contents
Assembly instructions EN SA-1 I SA-1-FL Edition 01/2021Rev. 3.5 3–52
Table of contents
1General .................................................................................................................... 5
1.1 Contents and purpose of these assembly instructions................................. 5
1.2 Explanation of symbols................................................................................. 5
1.3 Additional symbols........................................................................................ 6
1.4 Applicable documents .................................................................................. 7
1.5 Warranty ....................................................................................................... 7
1.6 Liability.......................................................................................................... 7
2Safety instructions................................................................................................. 8
2.1 General ......................................................................................................... 8
2.2 Intended use ................................................................................................. 8
2.3 Foreseeable misuse ..................................................................................... 8
2.4 Obligations of the operator and the personnel ............................................. 9
2.4.1 Observe the assembly instructions ........................................................ 9
2.4.2 Obligations of the operating company.................................................... 9
2.4.3 Obligations of the personnel ................................................................ 10
2.5 Personnel requirements ............................................................................. 10
2.5.1 Personnel qualification ......................................................................... 10
2.6 Personal protective equipment (PPE) ........................................................ 11
2.7 Changes & modifications............................................................................ 11
2.8 General hazards / residual risks................................................................. 12
2.8.1 General hazards at the workplace ....................................................... 12
2.8.1 Mechanical hazards ............................................................................. 13
2.8.2 Danger due to electricity ...................................................................... 13
2.8.3 Noise hazards ...................................................................................... 13
2.8.4 Danger due to high temperatures ........................................................ 14
2.8.5 Safety labels (warning symbols) .......................................................... 14
3Technical data ...................................................................................................... 15
3.1 Dimension drawing SA-1 and SA-1-FL ...................................................... 15
3.2 Technical data SA-1 and SA-1-FL.............................................................. 16
3.3 Preferred combinations SA-1 and SA-1-FL................................................ 17
4Transport, Packaging and Storage .................................................................... 18
4.1 Safety instructions for transport.................................................................. 18
4.2 Scope of supply .......................................................................................... 18
4.3 Transport .................................................................................................... 19
4.4 Packaging ................................................................................................... 19
4.5 Storage ....................................................................................................... 19
5Structure and description ................................................................................... 20
5.1 Structure telescope spindle axis................................................................. 20
5.2 Product description..................................................................................... 20
5.3 Accessories ................................................................................................ 21

Table of contents
4 – 52 Assembly instructions EN SA-1 I SA-1-FL Edition 01/2021Rev. 3.5
6Installation, assembly & setting ......................................................................... 22
6.1 Safety Instructions for Installation & Assembly .......................................... 22
6.2 Assembly & attachment.............................................................................. 23
6.2.1 Fastening the module........................................................................... 23
6.2.2 Tightening torques................................................................................ 23
6.2.3 Attachment grid and centering bushings.............................................. 24
6.2.4 Load on the telescope spindle axis ...................................................... 25
6.2.5 Load diagrams...................................................................................... 26
6.3 Motor layout................................................................................................ 27
6.3.1 Arrangement options............................................................................ 27
6.3.2 Adjusting the motor position................................................................. 28
6.3.3 Motor control ........................................................................................ 29
6.4 Afag standard controllers ........................................................................... 30
6.4.1SE-48 Controller................................................................................... 30
6.4.2 SE-Power for control cabinet mounting................................................ 32
6.4.3 Servo controller .................................................................................... 34
6.5 Programming of the telescope spindle axis................................................ 35
6.5.1 Safety instructions for programming .................................................... 35
6.5.2 Programming........................................................................................ 35
7Commissioning .................................................................................................... 36
7.1 Safety instructions for commissioning ........................................................ 36
7.2 Preparatory activities for commissioning.................................................... 37
7.3 Commissioning of the modules .................................................................. 37
7.4 Setting up & retrofitting ............................................................................... 38
8Fault elimination................................................................................................... 39
8.1 Safety instructions for troubleshooting ....................................................... 39
8.2 Fault causes and remedy ........................................................................... 40
9Maintenance and Repair...................................................................................... 41
9.1 General notes ............................................................................................. 41
9.2 Safety instructions for Maintenance and Repair ........................................ 41
9.3 Maintenance activities and maintenance intervals ..................................... 42
9.3.1 Overview of the maintenance points .................................................... 42
9.3.2 Lubrication of spindle gear ................................................................... 43
9.3.3 Lubrication of linear guide .................................................................... 44
9.3.4 Further maintenance ............................................................................ 45
9.4 Spare parts and repair work ....................................................................... 45
10 Decommissioning, disassembly, disposal........................................................ 46
10.1 Safety instructions for decommissioning and disposal............................... 46
10.2 Decommissioning ....................................................................................... 46
10.3 Disposal...................................................................................................... 46
11 Declaration of incorporation............................................................................... 47

General
Assembly instructions EN SA-1 I SA-1-FL Edition 01/2021Rev. 3.5 5–52
1 General
1.1 Contents and purpose of these assembly instructions
These assembly instructions contain important information on assembly,
commissioning, functioning and maintenance of the telescope spindle axis SA-
1 and SA-1-FL to ensure safe and efficient handling and operation.
Consistent compliance with these assembly instructions will ensure:
permanent operational reliability of the telescope spindle axis,
optimal functioning of the telescope spindle axis,
timely detection and elimination of defects (thereby reducing maintenance
and repair costs),
prolongation of the telescope spindle axis service life.
The illustrations in this manual shall provide you with a basic understanding of
the module and may vary from the actual design of your module.
1.2 Explanation of symbols
The safety notes are marked by a pictogram and a signal word. The safety notes
describe the extent of the hazard.
DANGER
Danger!
This safety note indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Warning!
This safety note points out a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Caution!
This safety note points out a potentially dangerous situation which, if not
avoided, can result in minor or slight injuries.
NOTICE
This safety note points out a potentially dangerous situation which, if not
avoided, can cause substantial damage to property and the environment.