OHAUS 5000 User manual

Defender5000 Indicators
Instruction Manual
TD52XW
TD52P

Defender 5000 Indicators EN-1
TABLE OF CONTENTS
1. INTRODUCTION...............................................................................................................................5
1.1 Safety Precautions....................................................................................................................5
1.1.1 Relay Option Safety Precautions......................................................................................5
1.2 Overview of Parts and Controls...............................................................................................6
1.3 Control Functions......................................................................................................................9
2. INSTALLATION..............................................................................................................................10
2.1 Unpacking................................................................................................................................10
2.2 External Connections..............................................................................................................10
2.2.1 Scale Base with Connector..............................................................................................10
2.2.2 RS232 interface Cable to TD52P .....................................................................................10
2.2.3 AC Power to TD52P..........................................................................................................10
2.2.4 AC Power to TD52XW.......................................................................................................10
2.2.5 Battery Power....................................................................................................................10
2.3 Internal Connections...............................................................................................................11
2.3.1 Opening the Housing .......................................................................................................11
2.3.2 Scale Base Without Connector .......................................................................................11
2.3.3 RS232 Interface Cable to TD52XW..................................................................................13
2.3.4 MICRO SD Card Installation.............................................................................................14
2.4 TD52XW Rear Housing Orientation.......................................................................................14
2.5 Mounting Bracket....................................................................................................................14
3. SETTINGS ......................................................................................................................................15
3.1 Menu Structure........................................................................................................................15
3.2 Menu Navigation......................................................................................................................18
3.3 Calibration Menu .....................................................................................................................18
3.3.1 Zero Calibration ................................................................................................................18
3.3.2 Span Calibration ...............................................................................................................19
3.3.3 Linearity Calibration.........................................................................................................20
3.3.4 GEO Adjustment...............................................................................................................21
3.4 Setup Menu..............................................................................................................................22
3.4.1 Capacity Unit.....................................................................................................................22
3.4.2 Range.................................................................................................................................22
3.4.3 Capacity.............................................................................................................................22
3.4.4 Graduation.........................................................................................................................23
3.4.5 Language...........................................................................................................................23
3.4.6 Power On Zero ..................................................................................................................23
3.4.7 Power On Unit...................................................................................................................23
3.4.8 Key Beep............................................................................................................................23

EN-2 Defender 5000 Indicators
3.4.9 Transaction Counter.........................................................................................................24
3.4.10 I/O Type............................................................................................................................24
3.4.11 Reset................................................................................................................................24
3.5 Readout Menu..........................................................................................................................24
3.5.1 Stability..............................................................................................................................24
3.5.2 Zero Range........................................................................................................................24
3.5.3 Filter Level.........................................................................................................................25
3.5.4 Auto Zero Tracking...........................................................................................................25
3.5.5 Auto Dim............................................................................................................................25
3.5.6 ScreenSaver......................................................................................................................25
3.5.7 Auto Off..............................................................................................................................25
3.5.8 Adjust Contrast.................................................................................................................25
3.5.9 Reset ..................................................................................................................................25
3.6 Discrete I/O...............................................................................................................................26
3.7 Weighing Unit ..........................................................................................................................28
3.7.1 Gram (g).............................................................................................................................28
3.7.2 Kilogram (kg).....................................................................................................................28
3.7.3 Pound (lb)..........................................................................................................................28
3.7.4 Ounce (oz) .........................................................................................................................28
3.7.5 Pound: Ounce (lb: oz) ......................................................................................................28
3.7.6 Tonne (Metric Tonne) .......................................................................................................28
3.7.7 Ton (Short Ton).................................................................................................................28
3.7.8 Custom Unit (c).................................................................................................................28
3.8 GLP/GMP Menu........................................................................................................................29
3.8.1 Date Format.......................................................................................................................29
3.8.2 Date ....................................................................................................................................29
3.8.3 Time Format ......................................................................................................................29
3.8.4 Time....................................................................................................................................29
3.8.5 Project ID...........................................................................................................................29
3.8.6 Scale ID..............................................................................................................................29
3.8.6 Reset ..................................................................................................................................30
3.9 Communication .......................................................................................................................30
3.9.1 RS232/2nd RS232 Configuration.....................................................................................30
3.9.2 Print Setup of RS232/2nd RS232.....................................................................................31
3.9.3 RS485 Configuration ........................................................................................................34
3.9.4 Ethernet Configuration.....................................................................................................34
3.9.5 Wifi Configuration.............................................................................................................34
3.9.6 Bluetooth Configuration ..................................................................................................34

Defender 5000 Indicators EN-3
3.9.7 Analog Configuration.......................................................................................................34
3.10 Maintenance Configuration..................................................................................................34
3.11 Lock Key Configuration........................................................................................................34
4. OPERATION...................................................................................................................................35
4.1 Weighing ..................................................................................................................................35
4.1.1 Application Setup .............................................................................................................35
4.1.2 Auto Tare...........................................................................................................................35
4.1.3 Accumulation....................................................................................................................36
4.1.4 ID Input...............................................................................................................................37
4.1.5 Input/Output (I/O) Setup...................................................................................................37
4.2 Counting...................................................................................................................................38
4.2.1 Set the Average Piece Weight (APW) .............................................................................38
4.2.2 Application Setup .............................................................................................................39
4.2.3 Accumulation....................................................................................................................40
4.2.4 Input/Output (I/O) Setup...................................................................................................40
4.3 Check........................................................................................................................................41
4.3.1 Check Weighing (default).................................................................................................41
4.3.2 Check Counting ................................................................................................................42
4.3.3 Application Setup .............................................................................................................43
4.3.4 Input/Output (I/O) Setup...................................................................................................44
4.4 Percent Weighing....................................................................................................................44
4.4.1 Establishing a Reference Weight....................................................................................45
4.4.2 Application Setup .............................................................................................................45
4.4.3 Input/Output (I/O) Setup...................................................................................................46
4.5 Dynamic Weighing ..................................................................................................................47
4.5.1 Application Setup .............................................................................................................47
4.5.2 Average Time Setup .........................................................................................................49
4.5.3 Input/Output (I/O) Setup...................................................................................................50
4.5 Filling............................................................................................................................................51
4.5.1 Establishing target weights.............................................................................................51
4.5.2 Application Setup .............................................................................................................51
4.5.3 Input/Output (I/O) Setup...................................................................................................52
5. SERIAL COMMUNICATION...........................................................................................................54
5.1 Interface Command.................................................................................................................54
5.2 RS232 Interface........................................................................................................................54
5.3 Connecting to a Computer.....................................................................................................55
5.4 Connecting to a Serial Printer................................................................................................55
5.5 Printouts...................................................................................................................................55

EN-4 Defender 5000 Indicators
5.6 Printout Examples...................................................................................................................56
6. MICRO SD CARD/USB..................................................................................................................57
6.1 Library ......................................................................................................................................57
6.2 User...........................................................................................................................................60
6.3 Alibi...........................................................................................................................................63
6.4 Editable.....................................................................................................................................64
7. LEGAL FOR TRADE......................................................................................................................65
7.1 Settings ....................................................................................................................................65
7.2 Verification...............................................................................................................................65
7.3 Sealing......................................................................................................................................65
8. MAINTENANCE..............................................................................................................................66
8.1 Model T52P Cleaning ..............................................................................................................66
8.2 Model TD52XW Cleaning ........................................................................................................66
8.3 Troubleshooting......................................................................................................................66
8.4 Service Information.................................................................................................................67
9. TECHNICAL DATA ........................................................................................................................67
9.1 Specifications..........................................................................................................................67
9.2 Accessories and Options.......................................................................................................69
9.3 Drawings and Dimensions .....................................................................................................70
9.4 Table of Geo Values................................................................................................................71
10. COMPLIANCE..............................................................................................................................72
11. APPENDICES...............................................................................................................................74
11.1 Appendix A.............................................................................................................................74
11.2 Appendix B.............................................................................................................................76

Defender 5000 Indicators EN-5
1. INTRODUCTION
This manual contains installation, operation and maintenance instructions for the TD52P and TD52XW
Indicators. Please read this manual completely before installation and operation.
1.1 Safety Precautions
For safe and dependable operation of this equipment, please comply with the following
safety precautions:
Verify that the input voltage range printed on the data label matches the local AC power to be
used.
Make sure that the power cord does not pose a potential obstacle or tripping hazard.
Use only approved accessories and peripherals.
Operate the equipment only under ambient conditions specified in these instructions.
Disconnect the equipment from the power supply when cleaning.
Do not operate the equipment in hazardous or unstable environments.
Do not immerse the equipment in water or other liquids.
Service should only be performed by authorized personnel.
The TD52XW is supplied with a grounded power cable. Use only with a compatible grounded
power outlet.
1.1.1 Relay Option Safety Precautions
This equipment may have an optional Discrete I/O board installed. This option allows external devices
to be controlled by the Indicator.
CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO THE
INDICATOR BEFORE SERVICING OR MAKING INTERNAL CONNECTIONS. THE HOUSING
SHOULD ONLY BE OPENED BY AUTHORIZED AND QUALIFIED PERSONNEL, SUCH AS
AN ELECTRICAL TECHNICIAN.
Before making connections to the Relay terminals, remove power from the system. If the system
contains an optional rechargeable battery system, be sure that the ON/CLR Off button is used to fully
turn off the system after removing the AC power plug.
More detailed installation instructions are included with the Discrete I/O kit at the time of purchase.

EN-6 Defender 5000 Indicators
1.2 Overview of Parts and Controls
TABLE 1-1 TD52P PARTS
Item
Description
1
Data Label
2
Front Housing
3
Control Panel
4
Mounting Bracket
5
Screws (4)
6
Adjusting Knobs (2)
7
Security Screw
8
Accessory Cover
9
Rear Housing
10
Power Connector
11
RS232 Connector
12
Load Cell Connector
1
2
3
6
9
8
4
7
10
11
12
Figure 1-1 TD52P Indicator
5

Defender 5000 Indicators EN-7
1.2 Overview of Parts and Controls (Cont.)
TABLE 1-2 TD52XW PARTS
Item
Description
1
Control Panel
2
Front Housing
3
Screws (6)
4
Adjusting knobs (2)
5
Rear Housing
6
Mounting Bracket
7
Load Cell Connector
8
Strain Relief for Option
9
Power Cord
10
Strain Relief for Option
3
4
5
6
1
2
7
8
9
Figure 1-2 TD52XW Indicator
10

EN-8 Defender 5000 Indicators
1.2 Overview of Parts and Controls (Cont.)
Figure 1-3 Main PC Board
TABLE 1-3 MAIN PC BOARD
Item
Description
1
IO/Analog/RS232-RS485-USB Device connector (J11)
2
Micro-SD Card slot (J8)
3
Rechargeable Battery Pack connector (J9)
4
USB Host/Ethernet connector (J4)
5
Security Switch connector (SW1)
6
Load Cell connector (J12)
7
RS232 connector (J5)
8
Load Cell Terminal Block (J3)
2
4
7
5
1
6
8
3

Defender 5000 Indicators EN-9
1.3 Control Functions
Button
Action
Short press: If the terminal is Off, power on the terminal; if the terminal is On, clear
the data input.
Long press: Power off the terminal.
Short press: Send the current display value to RS232 port or Option when properly
enabled.
Long press: Change the current weighing unit. Press and hold the key to scroll through
the list of enabled units. Release the key to switch to the unit selected.
Short press: Press the key to enter the Library.
Long press: Press and hold this key to change weighing modes. Press and hold the
key to scroll through all weighing modes. Release the key to switch to the mode
selected.
Short press: Press the key to enter user profile.
Long press: Press the key to enter user menu.
The 5 Softkeys correspond to several icons at the bottom of the display area. These
icons indicate for each Softkey functions specifically available for configuration and
operation of the mode.
To enter ‘2’-‘9’, press the numeric button in the mode of numeric input.
To Enter ‘A’, press 2 times in the mode of uppercase input. To
enter ‘z’, press 5 times in the mode of lowercase input.
To enter ‘0’, press the button in the mode of numeric input. To enter a
space, press the button in the mode of uppercase or lower case input.
To enter '1', press the button in the mode of numeric input. To enter
'#' or '/', press the button in the mode of uppercase input. To enter '@',
'_' , '&', '!', '?', '*' or '^', press the button in the mode of lowercase input.
Switch between three input modes ‒numeric, lowercase and
uppercase input.
To enter '.', press the button in the mode of numeric input. To enter
'+' or '-', press the button in the mode of uppercase or lowercase
input.
Short press: When the load on the pan is within the zero range, press this key to set
the display to zero.
Short press: When a container is on the pan, press this key to store the weight of the
container as the tare value.
Short press: Enter the known weight of a container using the numeric keypad, and
then press this key to establish the preset tare value.
Short press: When a tare has been entered, empty the pan and press this key to
clear the tare value.
Long press: If a preset tare has been entered, press this key to view the preset tare
value.

EN-10 Defender 5000 Indicators
2. INSTALLATION
2.1 Unpacking
Unpack the following items:
TD52P or TD52XW Indicator
AC Power Cord (for TD52P only)
Mounting Bracket
Knobs (2)
Drilled Sealing Screws (for TD52XW only)
Quick installation Guide
Warranty Card
Ferrite core
2.2 External Connections
2.2.1 Scale Base with Connector
OHAUS bases with a connector can be attached to the external load cell connector (Figure 1-1, item
12). To make the connection, plug the base connector onto the external load cell connector. Then
rotate the base connector’s locking ring clockwise. Refer to section 2.3.2 for bases without a connector.
2.2.2 RS232 interface Cable to TD52P
Connect the optional RS232 cable to the RS232 connector (Figure 1-1, item 11).
Pin
Connection
1
N/C
2
TXD
3
RXD
4
N/C
5
GND
6
N/C
7
CTS
8
RTS
9
N/C
2.2.3 AC Power to TD52P
Connect the AC power cord (supplied) to the power receptacle (Figure 1-1, item 10), then connect the
AC plug to an electrical outlet.
2.2.4 AC Power to TD52XW
Connect the AC plug to a properly grounded electrical outlet.
2.2.5 Battery Power
The indicator can be operated on the rechargeable battery pack (optional) when AC power is not
available. It will automatically switch to battery operation if there is power
failure or the power cord is removed. The indicator can operate for up to 21
hours on battery power. During battery operation, the battery charge symbol
indicates the battery status. The indicator will automatically turn-off when the
batteries are fully discharged. Find detailed installation information in battery
pack (P/N 30424405) operation manual.
Figure 2-1 RS232 Pins

Defender 5000 Indicators EN-11
2.3 Internal Connections
Some connections require the housing to be opened.
2.3.1 Opening the Housing
CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER
CONNECTIONS TO THE INDICATOR BEFORE SERVICING OR MAKING
INTERNAL CONNECTIONS. THE HOUSING SHOULD ONLY BE OPENED BY
AUTHORIZED AND QUALIFIED PERSONNEL, SUCH AS AN ELECTRICAL
TECHNICIAN.
TD52P
Remove the four Phillips head screws from the rear housing.
Remove the front housing being careful not to disturb the internal connections.
Once all connections are made, reattach the front housing.
TD52XW
Remove the four hex head screws from the rear housing.
Open the housing by carefully pulling the front housing forward.
Once all connections are made, reattach the front housing.
The screws should be tightened to 2.5 N•m (20-25 in-lb) torque to ensure a watertight seal.
2.3.2 Scale Base Without Connector
For connecting bases (which do not have the Defender base quick connector) to a TD52P or
TD52XW, a Load cell cable gland kit (P/N 30379716) is available as an accessory.
Removing the pre-installed Load Cell connector and wiring harness
Before doing the connections, remove the pre-installed Load Cell connector and wiring harness by
following the steps below.
1. Open the housing by carefully pulling the front housing forward.
2. Unplug the white load cell connector from the main PCBA board (red circle).
3. Remove the metal terminal (Figure 1-1, item 12) connector from the rear housing. (green
circle)
Installing Load Cell Cable and Connectors
In order to meet certain electrical noise emission limits and to protect the TD52P and TD52XW from
external influences, it is necessary to install a ferrite core on the load cell cable connected to the
terminal. The ferrite core is included with the terminal.

EN-12 Defender 5000 Indicators
To install the ferrite, simply route the cable through the center of the core and then take one wrap
around the outside of the core and route the cable through the center again. Either the complete cable
or the individual wires can be wrapped through the ferrite. This should be done as close to the
enclosure as possible. See Figure 2-2.
Figure 2-2
Main Board Wiring Connections
Once the TD52P and TD52XW enclosure is open, connections can be made to the terminal blocks on
the main board, as shown in Figure 2-3.
Figure 2-3
Jumper Connections
The TD52P and TD52XW indicators are designed to support both 2mV/V and 3mV/V load cells from
the same circuitry. A load cell output rating selection jumper is not required.
Figure 2-4 shows the terminal definitions for the analog load cell terminal blocks. Note thatwhen using
four-wire load cells, jumpers must be placed between the +Excitation and +Sense terminals and
between the Excitation and Sense terminals.
Figure 2-4 Jumper Connections
Load Cell
Terminal
Blocks
SD card socket
1
7

Defender 5000 Indicators EN-13
After wiring is completed, replace the indicator housing screws. Make sure the liquid-tight connector
is properly tightened.
2.3.3 RS232 Interface Cable to TD52XW
Pass the optional RS232 cable through the strain relief and attach it to terminal block J5. Tighten the
strain relief to maintain a watertight seal.
Strain Relief for Option
RS232 connector (J5)

EN-14 Defender 5000 Indicators
2.3.4 MICRO SD Card Installation
The SD memory card can be used for additional storage in the Checkweighing and Counting
applications. Figure 2-5 shows the installation of an SD card into the socket on the edge of the TD52P
and TD52XW main boards.
Figure 2-5 Sliding an SD Card into the SD Socket (left); SD Card Installed (right)
2.4 TD52XW Rear Housing Orientation
The TD52XW is delivered in the wall mount orientation with the connections exiting below the display.
The rear housing may be reversed so the connections exit above the display when the TD52XW is
placed horizontally on a bench. To reverse the rear housing, remove the four Phillips head screws,
carefully rotate the housing 180°, and reinstall the screws.
Figure 2-6 Wall Mount Configuration
Figure 2-7 Bench Top Configuration
2.5 Mounting Bracket
Attach the bracket to a wall or table using fasteners (not supplied) that are appropriate for the type of
mounting surface. The bracket will accommodate up to 6 mm (1/4”) diameter screws. Locate the
mounting holes as shown in Figure 2-8.
Figure 2-8 Mounting Bracket Dimensions

Defender 5000 Indicators EN-15
3. SETTINGS
3.1 Menu Structure
TABLE 3-1 MENU STRUCTURE
Calibration
Setup
Read Out
Application Mode
Zero
Capacity Unit
Stability
Weighing
Span
Range
Zero Range
Counting
Linearity
Capacity &
Graduation
>|1|< Capacity
Filter Level
Check
GEO
>|1|<Graduation
Auto Zero Track
Percent
>|2|< Capacity
Auto Dim
Dynamic
>|2|<Graduation
Brightness
Filling
Language
Screensaver
Reset
Power On Zero
Auto Off
Power On Unit
Adjust Contrast
Key Beep
Reset
Transaction Counter
Next Transaction
I/O Type
Reset
Unit
GMP
Communication
Gram(g)
Date
Format
RS232/
2ndRS232/USB
Device*
Configuration
Baud Rate
Kilogram(kg)
Date
Parity
Pound(lb)
Time
Format
Stop Bit
Ounce(oz)
Time
Handshake
Pound:Ounce
(lb:oz)
Project ID
Alt Print CMD
Tonne(t)
Scale ID
Alt Tare CMD
Ton(ton)
Reset
Alt Zero CMD
Custom Unit
Reset
Unit Name
Print Setup
Assignment
Factor
Print Options
Print Cal Data
Exponent
Select Template
LSD
Edit Template
Reset
Edit String
Reset
RS485*
Configuration
Address
Baud Rate
Parity
Stop Bit
Handshake
Alt Print CMD
Alt Tare CMD
Alt Zero CMD
Reset
Print Setup
Assignment
Print Options
Print Cal Data
Select Template
Edit Template
Edit String
Reset

EN-16 Defender 5000 Indicators
Unit
GMP
Communication
Ethernet*
Configuration
Host Name
MAC Address
Port
Version
DHCP
IP Address
Subnet Mask
Gateway
Primary DNS
Secondary DNS
Alt Print CMD
Alt Tare CMD
Alt Zero CMD
Reset
Print Setup
Assignment
Print Options
Print Cal Data
Select Template
Edit Template
Edit String
Reset
Wifi&Bluetooth*
Wifi
MAC Address
Network
Port
DHCP
IP Address
Gateway
DNS
Subnet Mask
Alternate
Command
Reset
Bluetooth
Device name
Print Setup
Assignment
Print Options
Print Cal Data
Select Template
Edit Template
Edit String
Reset
Analog*
Source
None, Displayed
Weight, ABS-
Displayed
Weight, Gross
Weight
Output Type
4-20mA, 0-10V
Zero Value
0(any valid value
below the high
limit)
Full Scale Value
Desired source
value, scale
capacity
Cal Output Zero
Cal Output Full

Defender 5000 Indicators EN-17
SD Card/USB
Maintenance
Lock Key
Library
Export Menu
Lock All Keys
Memory
Mode
Import Menu
Lock Off Key
Auto Print
Diagnosis
Lock Zero Key
Save to
Format SD
Lock Print Key
Link to
Service Menu
Lock Unit Key
User
User Profiles
Lock Soft Key
Supervisor Authority
Lock Mode key
Password rule
Lock Tare key
Lock Menu key
Reset
* Sub- menu for options will be active only when the specific board is installed.
Note：When you select Format SD in the maintenance menu, all the date in your SD card will be
deleted.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and
any use of such marks by OHAUS is under license.

EN-18 Defender 5000 Indicators
3.2 Menu Navigation
To enter the Main Menu, press the button
from any application home screen.
Changing Settings
To change a menu setting, navigate to that setting using the following steps:
1. Enter the Menu
From any Application screen, press the button. The Main Menu List appears on the screen.
2. Select the Sub-menu
Scroll to the desired Sub-menu in the Main Menu List using the Softkey corresponding to the icon
. Press the Softkey corresponding to the icon to display the Sub-menu items.
3. Select the Sub-Menu Item
Scroll to the desired Sub-menu Item using the Softkey corresponding to the icon .
Press the Softkey corresponding to the icon to view the Sub-menu item’s settings.
4. Select the Setting
Scroll to the desired Setting using the Softkey corresponding to the icon .
Press the Softkey corresponding to the icon to select the setting.
Press the Softkey corresponding to the icon to return to the previous screen.
Press the Softkey corresponding to the icon to exit the menu and return to the last active
Application mode.
3.3 Calibration Menu
The TD52 indicator offers three calibration methods:
Zero Calibration, Span Calibration and Linearity Calibration.
NOTES:
1. Make sure that appropriate calibration masses are available before calibration.
2. Make sure that the scale base is level and stable during the entire calibration process.
3. Calibration is unavailable with LFT set to ON.
4. Allow the Indicator to warm up for approximately 5 minutes after stabilizing to room temperature.
5. To abort calibration, press the Softkey corresponding to the icon 'X' anytime during the calibration
process.
6. When any selection within the GMP menu is enabled, calibration results are automatically printed.
3.3.1 Zero Calibration
Zero calibration uses one calibration point. The zero calibration point is established with no weight
on the scale. Use this calibration method to adjust for a different dead load without affecting the span
or linearity calibration.
Calibration procedures:
Long press the button to enter the Main
Menu. Press the Softkey corresponding to the
icon to enter the Calibration sub-menu.