Ag Leader Technology Raven Accu-Flow ISO Kit User manual

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 1 of 15
Note: Indented items indicate parts included in an
assembly listed above
Part Name/Description
Part Number Quantity
Raven Accu-Flow ISO Kit 4200140 1
GEN 2 Large Module Mounting Kit 2001370 1
Deutsch Dust Plug – 12 Pin 2002899-12N 1
Installation Instructions – Raven Accu-Flow Kit 2006375 1
Implement Switch 4001507 1
Accu-Flow Control Valve Adapter (Optional) 4001635 1
Cable – ISOBUS Breakout – Type 1 4002597-008 1
CAN Implement Switch Cable 4002658 1
Liquid Rate Control Module 4002861 1
Local CAN Terminating Plug 4002870 1
Local CAN Terminating Receptacle 4002871 1
CAN Implement Switch Module 4002911 1
Cable – Active Termination (Imp) 4003122 1
Flow Control Channel Cable 4003970-6 1
Cable – ISOBUS Implement 4004110-12 1
Part Name/Description
Part Number Quantity
ISO Swath Control Kit 4200142 1
Cable – Local CAN Breakout – Type 1 4002567-008 1
Liquid Swath Control Module 4002862 1
12 Section Boom Cable 4003949-6 1

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 2 of 15 February 2015 PN: 2006375 Rev. B
Important
Notices You will save time and prevent wrong installation of components
by closely following these step-by-step instructions. If you have
questions, call Ag Leader Technology at 515-232-5363 ext. 1.
Direction words (LEFT and RIGHT) are commonly used when
describing an installation procedure. Interpret direction words as if
standing behind equipment and looking forward.
Signal words (CAUTION, IMPORTANT and NOTE) are provided
to draw attention to information that is important for the
safe/correct installation and operation of this product.
CAUTION – will alert you to situations that will impact the
physical safety of you or others.
IMPORTANT – will alert you to the potential for damage to
the product or loss of data.
NOTE – will provide you with additional information to
simplify a procedure or clarify a process.
Read all instructions first to familiarize yourself with the
installation procedures.
Keep parts list and installation instructions for use as a
reference after completing installation.
Section
Contents Item Page
Common Components 3
Component and Cable Layout 4
Safety Notices 5
Installing Liquid Product Control System 6
Installing the Accu-Flow Cabling 8
Installing the ISO Swath Control Kit (Optional) 10
Installing the Implement Switch (Optional) 12
Setting Up the Display 14

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 3 of 15
Common
Components This section contains illustrations of components common to all
DirectCommand installations. Their purpose is to ensure proper
identification and installation in the sections that follow.
ISO Liquid Module ISO Swath Module

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 4 of 15 February 2015 PN: 2006375 Rev. B
Component
and Cable
Layout

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 5 of 15
Safety
Notices
CAUTION: Implement should be lowered to ground or on
mechanical safety stops before starting work. Do not work on
implement supported by hydraulic system only.
CAUTION: Be sure to wear proper eye protection when using any
power tools, such as when drilling any mounting holes.
IMPORTANT: Check behind vehicle and implement panels for any
hoses, wiring, controls, etc. that could be damaged when drilling
any mounting holes.
IMPORTANT: Disconnect Ag Leader Display, DirectCommand
components and flow meter from electrical system when welding
on equipment or jump starting unit to prevent component damage
due to power surges or excessive current
IMPORTANT: If using a non Ag Leader GPS receiver, make sure
to install the Null Modem Cable included in the Display kit, to
prevent damage to the Display or the GPS receiver.
IMPORTANT: Use the Dielectric grease to coat the seals and
terminals of each connector that will be exposed to weather or
chemicals as you plug them in.
NOTE: Be sure to follow the alignment keys on the plugs and the
receptacles carefully. Do not use excessive force when mating
connectors.
IMPORTANT: Do not drill holes in tool bar mainframe. Due to high
stress loads on toolbar, cracking may occur from drilled holes.

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 6 of 15 February 2015 PN: 2006375 Rev. B
Installing
the Liquid
Product
Control
System
Parts required for procedure:
From DirectCommand Kit:
(1) Large Module Mounting Kit PN: 2001370
(1) ISOBUS Breakout Cable PN: 4002597-008
(1) Liquid Rate Control Module PN: 4002861
(1) Local CAN Terminating Plug PN: 4002870
(1) Local CAN Terminating Rec. PN: 4002871
(1) ISOBUS Active Term. Cable PN: 4003122
(1) ISOBUS Implement Cable PN: 4004110-12
Step-by-Step for
Installing the
Liquid Product
Control System
1. Determine a mounting location for the Liquid Rate Control
Module PN: 4002861. Make sure to choose a mounting location
that is big enough for Liquid Swath Control Module PN: 4002862
if it is needed. Mount modules where they will be protected from
impact and other hazards.
2. Use the 5 inch carriage bolts and 5/16 hardware from the Large
Module Mounting Kit PN: 2001370 to mount the modules to the
Module Mounting Plate.
3. Use the 7 inch carriage bolts, 5/16 hardware, and Large Module
Bracket Strap from the Large Module Mounting Kit to mount the
Module Mounting Plate to the machine.
Rate and Swath Control Modules Mounted to Plate
4. The cables leading from the Liquid Product Control Module to the
Accu-Flow controls and the cooler are six feet in length, so mount
Liquid Product Control Module where cables will reach.

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 7 of 15
5. Plug the 24-pin FCI connector of the ISOBUS Breakout Cable,
PN: 4002597-008 to the mating connector of the Liquid Rate
Control Module.
6. Connect the 6-pin Metripack plug of the ISOBUS Implement
Cable PN: 4004110-12 to the 6-pin Metripack receptacle of the
ISOBUS Breakout Cable.
7. Connect the 6-pin Metripack plug of the ISOBUS Breakout
Cable to the 6-pin Metripack receptacle of the Active Terminator
Cable (Imp), PN: 4003122.
8. Connect the Local CAN Terminating Receptacle, PN: 4002871
and the Local CAN Terminating Plug, PN: 4002870 to the
mating connectors of the ISOBUS Breakout Cable.
Liquid Rate Control Module with ISOBUS Cabling
9. Route the round metal connector end of the ISOBUS Implement
Cable towards the tractor.
10.Route cable to avoid any sharp edges and pinch points. Bundle
up all excess cable and tie with zip-ties.
Local CAN
Terminatin
g
Rec.
Local CAN
Terminating Plug
ISOBUS
Breakout Cable ISOBUS
Im
p
lement Cable
Active Terminator
Cable

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 8 of 15 February 2015 PN: 2006375 Rev. B
Installing
the Accu-
Flow
Cabling
Parts required for procedure:
From DirectCommand Kit:
(1) Flow Control Channel Cable PN: 4003970-6
(1) Dust Plug – 12 pin PN: 2002899-12N
Optional Cables From DirectCommand Kit
(1) Accu-Flow Control Valve
Adapter PN: 4001635
(1) Auxiliary Valve Harness See Table A
Table A
Auxiliary Valve Harness Part Number
Weatherpack 3-Pin Shroud 4003980-6
Conxall 4-Pin Connector 4003981-6
DIN B 2-Wire 4003982-6
DIN B 3-Wire 4003983-6
DIN A 2-Wire 4003984-6
DIN A 3-Wire 4003985-6
Step-by-Step for
Installing the
Accu-Flow
Cabling
Note: These instructions are specific to the Accu-Flow Control
Valves with a 4 position ConXall Connection. If this
DirectCommand system is installed using a control valve that
does not have 4 position ConXall Connector, go to step 11.
1. Connect the gray 24-pin FCI plug of the Flow Control Channel
Cable PN: 4003970-6 to the Liquid Rate Control Module.
2. The black round 3-pin plug of the Flow Control Channel Cable
connects to the mating receptacle on the flow meter. Twist the
connector to lock and seal the connection.
3. The black round 4-position plug of the Flow Control Channel
Cable connects to the mating receptacle on the control valve.
Twist the connector to lock and seal the connection.
4. Use the Dust Plug PN: 2002899-12N to seal the brown
receptacle on the Liquid Rate Control Module.
5. Connect the gray 2-pin receptacle of the Flow Control Channel
Cable to one of the gray 2-pin plugs of the ISOBUS Implement
Cable.

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 9 of 15
6. Connect the 2-pin plug of the Flow Control Channel Cable to the
mating receptacle on the Liquid Rate Control Module.
Note: Steps 7-10 are for toolbars that utilize a Main On/Off Valve
and Auxiliary Valve.
7. Connect the 4-pin Deutsch receptacle of the Auxiliary Valve
Harness, from Table A above, to the mating plug on the Flow
Control Channel Cable.
8. Tee the gray 2-pin connectors of the Auxiliary Valve Harness into
the gray 2-pin connectors of the Flow Control Channel Cable.
Flow Control Channel Cable and Auxiliary Valve Harness
9. Plug the connector labeled “Aux Valve 1” into the Main On/Off
Valve.
10. Plug the connector labeled “Aux Valve 2” into the Auxiliary Valve
if the system is equipped with one.
Flow Control
Channel Cable
Auxiliary Valve
Harness

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 10 of 15 February 2015 PN: 2006375 Rev. B
IMPORTANT: Prior to the use of any anhydrous toolbar with multiple
section shutoffs, consult the anhydrous cooler, plumbing
components, and manifold manufacturers to ensure that the
components have been properly selected and installed. These
manufacturer's instructions must be followed to ensure even product
distribution across the width of the toolbar. Ag Leader Technology is
not responsible for application errors resulting from improper
component design, selection, or assembly.
Note: Steps 11-13 are for systems with Control Valves that do not
have a 4 position ConXall Connector only.
11. Connect the 4 position ConXall connector of the Control Valve
Adapter Cable PN: 4001635 to the mating connector of the Flow
Control Channel Cable PN: 4003970-6.
12. Connect the 2 position molded connector of the adapter cable to
the Accu-Flow Control Valve
13. Connect the spade terminal with the black wire to the white wire
coming from the Accu-Flow Valve. Connect the spade terminal
with the red wire to the red wire coming from the Accu-Flow
Valve. Go back to step 1.
14. Route all cables to avoid any sharp edges and pinch points.
Bundle up all excess cable and tie with zip-ties.
Installing
the ISO
Swath
Control Kit
(Optional)
Parts required for procedure:
(1) Local CAN Breakout Cable PN: 4002567-008
(1) Liquid Swath Control Module PN: 4002862
(1) 12 Section Boom Cable PN: 4003949-6
Step-by-Step for
Installing the
ISO Swath
Control Kit
(Optional)
1. Mount the Liquid Swath Control Module PN: 4002862 to the
Module Mounting Plate with the Liquid Rate Control Module.
2. Plug the 24-pin FCI connector of the Local CAN Breakout Cable,
PN: 4002567-008 to the mating connector of the Liquid Swath
Control Module.
3. Connect the Local CAN Terminating Receptacle, PN: 4002871
to the mating plug of the Local CAN Breakout Cable.

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 11 of 15
4. Connect the Local CAN Terminating Plug, PN: 4002870 to the
mating receptacle of the ISOBUS Breakout Cable.
5. Connect the 6-pin Deutsch plug of the ISOBUS Breakout Cable
to the mating receptacle of the Local CAN Breakout Cable.
Liquid Swath Control Module with Local CAN Cabling
6. Connect the gray 12-pin plug on the 12 Boom Section Cable PN:
4003949-6 to the gray 12-pin receptacle of the Liquid Swath
Control Module PN: 4002862.
7. Connect the gray 2-pin receptacle on the 12 Boom Section Cable
to one of the gray 2-pin plugs of the ISOBUS Implement Cable.
8. Connect the gray 2-pin plug of the 12 Boom Section Cable to the
mating receptacle on the Liquid Swath Control Module.
9. Connect the 3-pin Weatherpack plugs of the 12 Boom Section
Cable to the respective section valves on the implement.
10.Route all cables to avoid any sharp edges and pinch points.
Bundle up all excess cable and tie with zip-ties.
Local CAN
Breakout Cable
Local CAN
Terminating Rec.
Local CAN
Terminating Plug
ISOBUS
Breakout Cable

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 12 of 15 February 2015 PN: 2006375 Rev. B
Installing an
Implement
Switch
(Optional)
Parts required for procedure:
(1) Implement Switch PN: 4001507
(1) Implement Switch Ext. Cable See Table B
(1) CAN Implement Switch Cable PN: 4002658
(1) CAN Implement Switch Module PN: 4002911
Table B
Implement Switch Extensions Part Number
18 in. Cable 2000453-1
42 in. Cable 2000453-4
10 ft. Cable 2000453-2
25 ft. Cable 2000453-3
NOTE: If using this kit on an implement that is raised out of the ground
when not applying, it is recommended to install an optional Implement
Switch. This will prevent the controller from turning on product flow
when the implement is out of the ground and over an unapplied area
of the field.
Step-by-Step
instructions for
installing an
Implement
Switch
(Optional)
1. Decide on a location for mounting the Implement Switch.
2. The mounting orientation of the implement Switch Assembly
determines whether the lever is off center or centered when the
implement is in the “application” position.
3. For an off center orientation plug the 3-pin Weatherpack Shroud
labeled NORMALLY OPEN on the Implement Switch into the 3-pin

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 13 of 15
Weatherpack Tower of the Implement Switch Extension Cable, PN:
2000453-X. Begin routing the Extension Cable towards the CAN
Implement Switch Module avoiding pinch points, sharp edges and
allowing extra slack.
4. For a centered orientation plug the 3-pin Weatherpack Shroud labeled
NORMALLY CLOSED on the Implement Switch into the 3-pin
Weatherpack Tower of the Implement Switch Extension Cable, PN:
2000453-X. Begin routing the Extension Cable towards the CAN
Implement Switch Module avoiding pinch points, sharp edges and
allowing extra slack.
5. Plug the 3-pin shroud of the implement switch into the 3-pin
Weatherpack tower of the CAN Implement Switch Cable PN: 4002658.
6. The CAN Implement Switch Module PN: 4002911 must be installed on
the Local CAN Bus by Teeing into the 6-pin Deutsch bus.

Ag Leader Technology DirectCommand Installation
Raven Accu-Flow ISO Kit
Page 14 of 15 February 2015 PN: 2006375 Rev. B
Setting Up
the Display
1. Refer to the Quick Reference Guide, PN: 2006010-ENG, for further
instructions on setting up the Display.
2. The following table describes each of the settings required to create a
configuration. The table on the following page is recommended default
settings based on which control valve is used.
Setting Name Description
Control Valve
Configuration
Inline Servo: Rate control is achieved through actuating a control
valve in the solution hose that goes to the booms. When the valve
opens flow increases and when the valve closes, flow decreases.
Bypass Servo: Rate control is achieved through actuating a control
valve in the return line to the solution tank. When the valve opens, the
flow decreases and when the valve closes the flow increases.
Valve Response 1
Determines the speed of the servo valve when product control error
exceeds the Response Threshold setting. Decreasing the value will
cause the servo valve to run slower
Valve Response 2
Determines the speed of the servo valve when product control error is
less than the Response Threshold setting. Decreasing the value will
cause the servo valve to run slower.
Allowable Error
Determines the percent of error that is allowed prior to the product
control system making any flow rate corrections.2 % – 3 % is the normal
dead band setting range. Too low of a setting will cause the control
system to continually hunt for the target application rate. Too high of a
setting will cause excessive application error.
Response
Threshold
Determines where the control system switches between using Valve
response 1 and Valve response 2 speed settings. Decreasing this value
will have the overall effect of speeding up servo valve response.
Increasing this value will have the overall effect of slowing down servo
valve response.
NOTE: Leaving all other valve control settings at the default
value and making a small adjustment to this setting is usually
all that is required to fine-tune the control system.
Flow Meter Cal
This is the number pulses per 10 gallons of product flow thru the Raven
flow meter. The Ag Leader Display requires pulses per gallon for
calibration. To calculate the appropriate values divide the Raven
calibration number by 10 before entering into the Ag Leader Display.

DirectCommand Installation
Raven Accu-Flow ISO Kit
Ag Leader Technology
PN: 2006375 Rev. B February 2015 Page 15 of 15
SERVO VALVE CONTROL SETTINGS
Flow Control Valve Control Valve
Configuration Valve Response 1 Valve Response 2 Response Threshold
Raven Accu-Flow
20 gpm, Single Valve System
(FAST VALVE) Inline Servo 40% 10% 5
Raven Accu-Flow
20 gpm, Two Valve System
(STANDARD VALVE) Inline Servo 100% 24% 5
Raven Accu-Flow
30 gpm, Single Valve System
(FAST VALVE) Inline Servo 40% 10% 5
Raven Accu-Flow
30 gpm, Two Valve System
(STANDARD VALVE) Inline Servo 100% 24% 5
Raven Flow Control Valve
(3/4" STANDARD VALVE)
Inline Servo
or
Bypass Servo 100% 24% 1
Raven Flow Control Valve
(3/4” FAST VALVE)
Inline Servo
or
Bypass Servo 40% 10% 5
Raven Flow Control Valve
(1" STANDARD VALVE)
Inline Servo
or
Bypass Servo 100% 24% 2
Raven Flow Control Valve
(1” FAST VALVE)
Inline Servo
or
Bypass Servo 40% 10% 5
Flow Control Valve
(1-1/2" STANDARD VALVE)
Inline Servo
or
Bypass Servo 100% 24% 3
Raven Flow Control Valve
(2" STANDARD VALVE)
Inline Servo
or
Bypass Servo 100% 24% 8
Raven Flow Control Valve
(2" FAST VALVE)
Inline Servo
or
Bypass Servo 40% 10% 15
Raven Flow Control Valve
(3" STANDARD VALVE)
Inline Servo
or
Bypass Servo 100% 24% 15