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Ag Leader Technology DirectCommand User manual

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DirectCommand
Installation
Ag Leader Technology
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 1 of 17
Note: Indented items indicate parts included in an assembly
listed above.
Part Name / Description
Part Number
Quantity
DirectCommand
Montana Parruda
Sprayer Kit
4100574
1
Installation Instructions
2005923
1
Cable Installation Kit
2000901-1
1
Switch Bracket Kit
2001367
1
Deutsch Dust Receptacle 8-pin
2002975-8C
1
Deutsch Dust Receptacle 12-pin
2002975-12C
1
Y-Splice
4000137
1
Terminator
4000141
1
CAN Bus Line 1 ft.
4000218-1
1
Liquid Product Control Module
4000394
1
CAN Bus Stub 8 in.
4000450-1
1
Quick Reference Card- Liquid Application
2002831-38
1
Boom Valve Relay Module
4000840
1
Boom Valve Relay Module Cable
4000869-3
1
Montana Cab Mount
4001349
1
Montana Flow Control Cable
4001473-23
1
Montana Speed Sensor Cable
4001474-26
1
Montana Cab Cable
4001475-7
1
Montana Power Cable
4001476-10
1
Montana Main Valve Switch Cable
4001480-12
1
10-Boom Switch Box Kit
4100505
1
CAN Bus Stub 1 ft.
4000219-1
1
Switch Console Bracket
4001657
1
Switch Console
4000434
1
Auxiliary Input Module
4000437
1
Y-Splice
4000137
1
Cab Box Kit
4100513
1
Barbed Locking Retainer
2002267
2
Dome Plug
2002268
1
Cab Box
4000598
1
Cab Box Lid
4000599
1
RAM Diamond Base Mount Kit
4100150
1
RAM 201U – 2.5” Arm
4001492
1
RAM 2461U – Display Mount
4000280
1
RAM 238U – Diamond Base
4001149
1
Ag Leader Technology
DirectCommand
Installation
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 2 of 17
Important
Notices
You will save time and prevent wrong installation of components by closely
following these step-by-step instructions. If you have questions, call
Ag Leader
Technology
at 515-232-5363 x 1.
Direction words (LEFT and RIGHT) are commonly used when describing an installation
procedure. Interpret direction words as if standing behind sprayer looking forward.
Signal words (
CAUTION, IMPORTANT
and
NOTE
) are provided to draw attention to
information that is important for the safe/correct installation and operation of this
product.
•
CAUTION
– will alert you to situations that will impact the physical
safety of you or others.
•
IMPORTANT
– will alert you to the potential for damage to the
product or loss of data.
•
NOTE
– will provide you with additional information to simplify a
procedure or clarify a process.
•This
DirectCommand
kit will fit the following equipment:
Montana Parruda Self-Propelled Sprayers
•Keep parts list and installation instructions for use as a reference after
completing installation.
•Read all instructions first to familiarize yourself with the installation
procedures.
Section Heading
Page
Common Components
3
Component and Cable Layout
4
Safety Notices
5
Installing the Display
6
Installing the Control Modules
9
Installing the Power Cable
12
Installing the Main Valve Switch Cable
13
Installing the CAN Bus Cables
14
Installing the Rate Control Cables
14
Installing the Montana Flow Control Cable
16
Setting up the Display
17
Common
This section contains illustrations of components common to Ag Leader
DirectCommand
installations. Their purpose is to ensure proper identification and
DirectCommand
Installation
Ag Leader Technology
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 3 of 17
Components
installation in the sections that follow.
CAN Bus connectors
1.Terminator
PN: 4000141
2.Dust Plug
PN: 4000136 – Not all applications
3.Y Splice
PN: 4000137
1.
Boom Valve Relay Module
2.
Liquid Product Control Module
3. Auxiliary Input Module
Brown
Seal
Blue
Seal
Ag Leader Technology
DirectCommand
Installation
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 4 of 17
Component
and Cable
Layout
DirectCommand
Installation
Ag Leader Technology
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 5 of 17
Safety Notices
CAUTION: Sprayer boom should be lowered to ground or on hydraulic
safety stops before starting work. Do not work under sprayer boom
supported by hydraulic system only. Turn off machine and wait for all
machine motion to stop before starting work. Apply parking brake.
CAUTION:
Be sure to wear proper eye protection when using any power
tools, such as when drilling control module mounting holes.
CAUTION:
Be sure to route cables avoiding pinch points, sharp edges and
allowing extra slack where needed. Keep extra cabling out of the
operator’s area to prevent possible injury. Secure cables with nylon wire
ties.
IMPORTANT:
Disconnect the Display,
DirectCommand
components and
flow meter from electrical system when welding on or jump starting
equipment to prevent component damage due to power surges or excessive
current.
IMPORTANT:
If using a non Ag Leader GPS receiver, make sure to install the
Null Modem Cable PN: 2000819, included in the Ag Leader Display kit, to
prevent damage to the Display or the GPS receiver.
IMPORTANT:
Disconnect battery ground; by not disconnecting battery
ground you may damage machine or components during installation.
IMPORTANT:
Use the Dielectric grease to coat the seals and terminals of
each connector that will be exposed to weather or chemicals as you plug
them in.
IMPORTANT:
Check behind vehicle and implement panels for any hoses,
wiring, controls, etc. that could be damaged when drilling any mounting
holes.
NOTE:
Be sure to follow the alignment keys on the plugs and the
receptacles carefully. Do not use excessive force when mating connectors.
Ag Leader Technology
DirectCommand
Installation
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 6 of 17
Installing
the
Display
Parts required for procedure:
•
(1) Ag Leader INTEGRA Display-------------------
PN: 4002000
Or
•
(1) EDGE Display------------------------------------
PN: 4001500
Or
•
(1) InSight Display-----------------------------------
PN: 4001000
From the
DirectCommand
Kit:
•
(1) Switch Bracket Kit-------------------------------
PN: 2001367
•
(1) Montana Cab Mount----------------------------
PN: 4001349
From Display Kit or Display Cable Kit 4100814:
•(1) Power Control Relay---------------------------
PN: 4000708-1
•(1) Display Cable------------------------------------
PN: 4001608-12
From the 10-Boom Switch Box Kit:
•(1) Switch Console Bracket-----------------------
PN: 4001657
•
(1) Switch Console---------------------------------
PN: 4000434
From the RAM Diamond Rail Mount Kit:
•
(1) RAM 201U – 2.5”
PN: 4001492
•
(1) RAM 2461U – Display Mount
PN: 4000280
•
(1) RAM 238U – Diamond Base
PN: 4001149
Step–by–step
instructions for
mounting Control
Switches to the
Display
Important:
If this
DirectCommand
kit is being installed on a Montana
Parruda sprayer with a positive displacement pump the Main Valve Switch
Cable PN: 4001480-12 must be installed.
The mounting bracket for the Main Valve Switch will need to be
installed on the Display with the Switch Console Bracket. Follow the
first three steps for the Switch Bracket installation.
If Main Valve Switch is not needed Skip to step four.
1. Using the picture below, assemble the Pump Switch Box to the Pump Switch
Mounting Bracket using the hardware provided. The Pump Switch will go to the left
side of the Ag Leader Display
.
DirectCommand
Installation
Ag Leader Technology
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 7 of 17
Assembled Pump Switch Bracket
2. Place the Display face down on a stable surface. Align one hole in the RAM
Display Mount PN: 4000280, Switch Console Bracket PN: 4001657 and the
assembled Pump Switch Mounting Bracket.
3. Start one Phillips head screw with lock washer. Start the other three screws with
lock washers and tighten all four screws securely.
4. If the Main Valve Switch is not needed, align one hole in the RAM Display
Mount and the Switch Console Bracket. Start one Phillips head screw with lock
washer. Start the other three screws with lock washers and tighten all four screws
securely.
Ag Leader Technology
DirectCommand
Installation
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 8 of 17
Display with RAM mount, Switch Console and Main Valve
Switch brackets
5. Align the two threaded holes in the Switch Console PN: 4000434 with the two
holes in the Switch Bracket start two Phillips head screws with lock washers and
tighten the screws securely.
Step-by-step
instructions for
installing the
Display
1. If this is a retrofit turn on the existing console and copy down the boom
section widths and flow meter calibration numbers.
2. Run the sprayer one last time to make sure all of the rate control
components are in working order before removing the console. Verifying that
all of the rate control components work will help with any potential
troubleshooting issues after the installation.
3. Turn off the existing console, if equipped with one, and disconnect the
cable from the console and remove the console from the sprayer.
4. Remove extra cables from any previous rate controller installations.
5. Attach the Diamond Base RAM Mount PN: 4001149 to the Montana Cab
Mount PN: 4001349 with the enclosed #10 hardware. Bolt this assembly to the
right front post of the cab.
6. Use the 2.5” (63.5mm) RAM arm PN: 4001492 and mount the Display for
easy access but out of the operator’s line of sight when driving.
7. Connect the round 28-pin connector on the Display Cable, PN: 4001608-12,
DirectCommand
Installation
Ag Leader Technology
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 9 of 17
to the connector on the back of the InSight or EDGE Display, or the connector
labeled
MAIN
on the back of the Ag Leader INTEGRA Display.
8. Route the Display Cable and the 10 Boom Switch Console Cable down to
where the Cab Box will mount.
9. Connect the Power Control Relay, PN 4000708-1 to the Display Cable at
the black 4-pin Weatherpack connector. Press together until the latch clicks,
locking the relay together with the Display Cable.
Installing the
Control
Modules
Parts required for procedure:
From the
DirectCommand
Kit:
•(1) Liquid Product Control Module--------------
PN: 4000394
•(1) Boom Valve Relay Module-------------------
PN: 4000840
From 10 Boom Switch Kit:
•(1) Auxiliary Input Module-------------------------
PN: 4000437
From Cab Box Kit:
•(1) Cab Box------------------------------------------
PN: 4000598
•(2) Barbed Locking Retainer---------------------
PN: 2002267
•
(1) Dome plug--------------------------------------
-
PN: 2002268
Step–by–step
instructions for
installing the
Control Modules
1. Drill two 9/32” (7mm) holes for mounting each Boom Valve Relay Module
PN: 4000840. If the Display will be controlling more than 5 boom sections, a
second optional
Boom Valve Relay Module will need to be installed.
Ag Leader Technology
DirectCommand
Installation
Montana Parruda Sprayer Kit
PN: 2005923 Rev C
December 2013
Page 10 of 17
Boom Valve Relay Module mounting hole layout
2. Follow the layout for the mounting holes to be drilled in the Cab Box PN:
4000598. If mounting one module, mount it in the solid end of the Cab Box. De-
burr the holes and clean out the Cab Box.
3. The Liquid Product Control Module PN: 4000394 and the Auxiliary Input
Module PN: 4000437 will mount on the bottom of the Cab Box.
4. Plug the end access hole with the Dome Plug PN: 2002268 if mounting one
Boom Valve Relay Module. Omit the Doom Plug if mounting two Boom Valve
Relay Modules.
NOTE: The Cab Box may be secured to the cab floor mat using
the barbed nylon retainers. The following four steps are for that
purpose. At the operators discretion you may leave the box
unsecured for easier transport from vehicle to vehicle.
Location of the mounting holes.
IMPORTANT
: Make sure to keep the Cab Box out of the operator’s area to
prevent module damage and/or a hazard to the operator.
5. Position the Cab Box on the floor, underneath the right hand console. Make
sure to leave room for cabling.
6. Mark the location of the mounting holes in the bottom of the box on the
floor mat.