AGCO Perkins 1100 Series User manual

ENGINE
SERVICE MANUAL
Perkins®
1100 Series 3 & 4 Cylinder
Non-Electronic Diesel Engine
G01012280

CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and other repro-
ductive harm.
WARNING: Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California to cause
cancer, birth defects, and other reproductive harm. Wash hands after
handling.
TO OUR CUSTOMER:
Congratulations on your selection of an AGCO
®
Product. We be-
lieve you have exercised excellent judgment in the purchase of
your AGCO
®
machine. We are most appreciative of your patron-
age.
Your Dealer has performed the pre-delivery service on your
new machine.
He will discuss with you the operating and maintenance instruc-
tions given in this manual, and instruct you in the proper and varied
applications of this machine. Call on him at any time when you have
a question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the unit. Also, time spent in becoming fully acquainted with
it’s performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be
provided to you by your AGCO
®
Dealer at time of purchase.
AGCO
®
reserves the right to make changes or add improvements to its products at any time without incurring
any obligation to make such changes to products manufactured previously.
AGCO
®
, or its dealers, accept no
responsibility for variations which may be evident in the actual specifications of its products and the statements
and descriptions contained in this publication.
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4
Foreword
Foreword
Literature Information
This manual contains safety, operation instructions,
lubrication and maintenance information. This
manual should be stored in or near the engine area
in a literatur e holder or literatur e storage area. Read,
study and keep it with the literatur e and engine
information.
English is the prima ry language for all Perkins
publications. The English used facilitates translation
and consistency in electr onic media deliver y.
Some photographs or illustrations in this manual
show details or attachments that may be different
from your engine. Guards and covers may have
been removed for illustrative purposes. Continuing
improvement and advancement of product design
may have caused changes to your engine which are
not included in this manual. Whenever a question
arises regar ding your engine, or this manual, please
consult with your Perkins dealer or your Perkins
distributor for the latest available information.
Safety
This safety section lists basic safety precautions.
In addition, this section identifies hazar dous,
warning situations. Read and understand the basic
precautions listed in the safety section before
operating or per forming lubrication, maintenance
and repair on this product.
Operation
Operating techniques outlined in this manual are
basic. They assist with developing the skills and
techniques requir ed to operate the engine more
efficiently and economically . Skill and techniques
develop as the operator gains knowledge of the
engine and its capabilities.
The operation section is a refer ence for operators.
Photographs and illustrations guide the operator
through procedur es of inspecting, starting,
operating and stopping the engine.
Maintenance
The maintenance section is a guide to engine
care. The illustrated, step-by-step instructions are
grouped by service hours and/or calendar time
maintenance intervals. Items in the maintenance
schedule are referenced to detailed instructions
that follow.
Recommended service should be performed
at the appr opriate intervals as indicated in
the Maintenance Interval Schedule. The actual
operating envir onment of the engine also gover ns
the Maintenance Interval Schedule. Therefore,
under extremely sever e, dusty, wet or freezing cold
operating conditions, more frequent lubrication and
maintenance than is specified in the Maintenance
Interval Schedule may be necessar y.
The maintenance schedule items are organized
for a preventive maintenance management
program. If the preventive maintenance program
is followed, a periodic tune-up is not requir ed.
The implementation of a preventive maintenance
management program should minimize operating
costs through cost avoidances resulting from
reductions in unscheduled downtime and failur es.
Maintenance Intervals
Perform maintenance on items at multiples
of the original requi rement.
We recommend that the maintenance schedules
be reproduced and displayed near the engine as
a convenient reminder. We also recommend that a
maintenance record be maintained as part of the
engineís permanent record.
Your authorized Perkins dealer or your Perkins
distributor can assist you in adjusting your
maintenance schedule to meet the needs of your
operating envir onment.
Overhaul
Major engine overhaul details are not cover ed in the
Operation and Maintenance Manual except for the
interval and the maintenance items in that interval.
Major repairs should only be carried out by
Perkins authorized personnel . Your Perkins dealer or
your Perkins distributor offer a variety of options
regarding overhaul programs. If you experience a
major engine failure, there are also numerous after
failure overhaul options available .
Consult your Perkins dealer or your Perkins
distributor for information regarding these options.
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5
Foreword
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
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6
Safety Section
Safety Signsand Labels
Safety Section
i01841322
Safety Signs and Labels
There may be several specific warning signs on
an engine. The exact location of the hazards and
the description of the hazards are reviewed in this
section. Please become familiar with all warning
signs.
Ensure that all of the warning signs are legible.
Clean the warning signs or replace the warning
signs if the words cannot be read or if the pictures
are not visible. When the warning signs are
cleaned, use a cloth, water, and soap. Do not use
solvent, gasoline, or other harsh chemicals to clean
the warning signs. Solvents, gasoline, or harsh
chemicals could loosen the adhesive that secures
the warning signs. The warning signs that are
loosened could drop off of the engine.
Replace any damaged warning signs or missing
warning signs. If a warning sign is attached to a part
of the engine that is replaced, install a new warning
sign on the replacement part. Perkins dealers or
Perkins distributors can provide new warning signs.
Do not work on the engine and do not operate the
engine unless the instructions and warnings in the
Operation and Maintenance Manual are understood.
Proper care is your responsibility. Failure to follow
the instructions or failure to heed the warnings
could result in injury or in death.
The warning labels that may be found on the engine
are illustrated and described.
Ether
The warning label for ether is located on the top,
the front, the rear, or the side of the engine.
g00640926
Never spray Ether starting aids into the air inlet.
i01884947
General Hazard Information
g00104545
Illustration 1
Attach a “Do Not Operate” warning tag or a similar
warning tag to the start switch or to the controls
before you service the equipment or before you
repair the equipment.
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7
Safety Section
GeneralHazard Information
g00702020
Illustration 2
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the engine.
Make sure that all protective guards and all covers
are secured in place on the engine.
Keep the engine free from foreign material. Remove
debris, oil, tools, and other items from the deck,
from walkways, and from steps.
Never put maintenance fluids into glass containers.
Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care. Report all
necessary repairs.
Do not allow unauthorized personnel on the
equipment.
Unless you are instructed otherwise, perform
maintenance on the engine with the equipment in
the servicing position. Refer to the OEM information
for the procedure for placing the equipment in the
servicing position.
Pressure Air and Water
Pressurized air and/or water can cause debris
and/or hot water to be blown out. This could result
in personal injury.
When pressurized air and/or water is used for
cleaning, wear protective clothing, protective shoes,
and eye protection. Eye protection includes goggles
or a protective face shield.
The maximum air pressure for cleaning purposes
must be below 205 kPa (30 psi). The maximum
water pressure for cleaning purposes must be
below 275 kPa (40 psi).
Fluid Penetration
Pressure can be trapped in the hydraulic circuit
long after the engine has been stopped. The
pressure can cause hydraulic fluid or items such
as pipe plugs to escape rapidly if the pressure is
not relieved correctly.
Do not remove any hydraulic components or parts
until pressure has been relieved or personal injury
may occur. Do not disassemble any hydraulic
components or parts until pressure has been
relieved or personal injury may occur. Refer to
the OEM information for any procedures that are
required to relieve the hydraulic pressure.
g00687600
Illustration 3
Always use a board or cardboard when you check
for a leak. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause
serious injury and possible death. A pin hole leak
can cause severe injury. If fluid is injected into your
skin, you must get treatment immediately. Seek
treatment from a doctor that is familiar with this type
of injury.
Containing Fluid Spillage
Care must be taken in order to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of the
engine. Make provision to collect the fluid with
a suitable container before any compartment is
opened or before any component is disassembled.
•Only use the tools that are suitable for collecting
fluids and equipment that is suitable for collecting
fluids.
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8
Safety Section
Burn Prevention
•Only use the tools that are suitable for containing
fluids and equipment that is suitable for containing
fluids.
Obey all local regulations for the disposal of liquids.
i01480768
Burn Prevention
Do not touch any part of an operating engine.
Allow the engine to cool before any maintenance
is performed on the engine. Relieve all pressure
in the air system, in the hydraulic system, in the
lubrication system, in the fuel system, or in the
cooling system before any lines, fittings or related
items are disconnected.
Coolant
When the engine is at operating temperature, the
engine coolant is hot. The coolant is also under
pressure. The radiator and all lines to the heaters or
to the engine contain hot coolant.
Any contact with hot coolant or with steam
can cause severe burns. Allow cooling system
components to cool before the cooling system is
drained.
Check the coolant level after the engine has
stopped and the engine has been allowed to cool.
Ensure that the filler cap is cool before removing
the filler cap. The filler cap must be cool enough
to touch with a bare hand. Remove the filler cap
slowly in order to relieve pressure.
Cooling system conditioner contains alkali. Alkali
can cause personal injury. Do not allow alkali to
contact the skin, the eyes, or the mouth.
Oils
Hot oil and hot lubricating components can cause
personal injury. Do not allow hot oil to contact the
skin. Also, do not allow hot components to contact
the skin.
Batteries
Electrolyte is an acid. Electrolyte can cause
personal injury. Do not allow electrolyte to contact
the skin or the eyes. Always wear protective glasses
for servicing batteries. Wash hands after touching
the batteries and connectors. Use of gloves is
recommended.
i01885715
Fire Prevention and Explosion
Prevention
g00704000
Illustration 4
All fuels, most lubricants, and some coolant mixtures
are flammable.
Flammable fluids that are leaking or spilled onto hot
surfaces or onto electrical components can cause
a fire. Fire may cause personal injury and property
damage.
A flash fire may result if the covers for the engine
crankcase are removed within fifteen minutes after
an emergency shutdown.
Determine whether the engine will be operated in
an environment that allows combustible gases to be
drawn into the air inlet system. These gases could
cause the engine to overspeed. Personal injury,
property damage, or engine damage could result.
If the application involves the presence of
combustible gases, consult your Perkins dealer
and/or your Perkins distributor for additional
information about suitable protection devices.
Remove all flammable materials such as fuel, oil,
and debris from the engine. Do not allow any
flammable materials to accumulate on the engine.
Store fuels and lubricants in properly marked
containers away from unauthorized persons. Store
oily rags and any flammable materials in protective
containers. Do not smoke in areas that are used for
storing flammable materials.
Do not expose the engine to any flame.
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9
Safety Section
Fire Prevention and Explosion Prevention
Exhaust shields (if equipped) protect hot exhaust
components from oil or fuel spray in case of a line,
a tube, or a seal failure. Exhaust shields must be
installed correctly.
Do not weld on lines or tanks that contain flammable
fluids. Do not flame cut lines or tanks that contain
flammable fluid. Clean any such lines or tanks
thoroughly with a nonflammable solvent prior to
welding or flame cutting.
Wiring must be kept in good condition. All electrical
wires must be properly routed and securely
attached. Check all electrical wires daily. Repair any
wires that are loose or frayed before you operate
the engine. Clean all electrical connections and
tighten all electrical connections.
Eliminate all wiring that is unattached or
unnecessary. Do not use any wires or cables that
are smaller than the recommended gauge. Do not
bypass any fuses and/or circuit breakers.
Arcing or sparking could cause a fire. Secure
connections, recommended wiring, and properly
maintained battery cables will help to prevent arcing
or sparking.
Inspect all lines and hoses for wear or for
deterioration. The hoses must be properly routed.
The lines and hoses must have adequate support
and secure clamps. Tighten all connections to the
recommended torque. Leaks can cause fires.
Oil filters and fuel filters must be properly installed.
The filter housings must be tightened to the proper
torque.
g00704059
Illustration 5
Use caution when you are refueling an engine. Do
not smoke while you are refueling an engine. Do
not refuel an engine near open flames or sparks.
Always stop the engine before refueling.
g00704135
Illustration 6
Gases from a battery can explode. Keep any open
flames or sparks away from the top of a battery. Do
not smoke in battery charging areas.
Never check the battery charge by placing a metal
object across the terminal posts. Use a voltmeter or
a hydrometer.
Improper jumper cable connections can cause
an explosion that can result in injury. Refer to
the Operation Section of this manual for specific
instructions.
Do not charge a frozen battery. This may cause
an explosion.
The batteries must be kept clean. The covers (if
equipped) must be kept on the cells. Use the
recommended cables, connections, and battery
box covers when the engine is operated.
Fire Extinguisher
Make sure that a fire extinguisher is available. Be
familiar with the operation of the fire extinguisher.
Inspect the fire extinguisher and service the fire
extinguisher regularly. Obey the recommendations
on the instruction plate.
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10
Safety Section
Crushing Prevention and Cutting Prevention
Lines, Tubes and Hoses
Do not bend high pressure lines. Do not strike high
pressure lines. Do not install any lines that are bent
or damaged.
Repair any lines that are loose or damaged. Leaks
can cause fires. Consult your Perkins dealer for
repair or for replacement parts.
Check lines, tubes and hoses carefully. Do not
use your bare hand to check for leaks. Use a
board or cardboard to check for leaks. Tighten all
connections to the recommended torque.
Replace the parts if any of the following conditions
are present:
•End fittings are damaged or leaking.
•Outer coverings are chafed or cut.
•Wires are exposed.
•Outer coverings are ballooning.
•Flexible part of the hoses are kinked.
•Outer covers have embedded armoring.
•End fittings are displaced.
Make sure that all clamps, guards, and heat shields
are installed correctly. During engine operation, this
will help to prevent vibration, rubbing against other
parts, and excessive heat.
i01359666
Crushing Prevention and
Cutting Prevention
Support the component properly when work
beneath the component is performed.
Unless other maintenance instructions are provided,
never attempt adjustments while the engine is
running.
Stay clear of all rotating parts and of all moving
parts. Leave the guards in place until maintenance
is performed. After the maintenance is performed,
reinstall the guards.
Keep objects away from moving fan blades. The
fan blades will throw objects or cut objects.
When objects are struck, wear protective glasses in
order to avoid injury to the eyes.
Chips or other debris may fly off objects when
objects are struck. Before objects are struck, ensure
that no one will be injured by flying debris.
i01372247
Mounting and Dismounting
Inspect the steps, the handholds, and the work
area before mounting the engine. Keep these items
clean and keep these items in good repair.
Mount the engine and dismount the engine only at
locations that have steps and/or handholds. Do not
climb on the engine, and do not jump off the engine.
Face the engine in order to mount the engine or
dismount the engine. Maintain a three-point contact
with the steps and handholds. Use two feet and one
hand or use one foot and two hands. Do not use
any controls as handholds.
Do not stand on components which cannot support
your weight. Use an adequate ladder or use a work
platform. Secure the climbing equipment so that the
equipment will not move.
Do not carry tools or supplies when you mount the
engine or when you dismount the engine. Use a
hand line to raise and lower tools or supplies.
i01805780
Before Starting Engine
NOTICE
For initialstart-upofanew or rebuilt engine, and for
start-upofan engine thathas been serviced, make
provision to shut the engine off should anoverspeed
occur. Thismaybeaccomplished byshutting off the
air and/or fuel supply to the engine.
Overspeed shutdown should occur automatically.
If automatic shutdown does not occur, press the
emergency stop button in order to cut the fuel
and/or air to the engine.
Inspect the engine for potential hazards.
Before starting the engine, ensure that no one is on,
underneath, or close to the engine. Ensure that the
area is free of personnel.
If equipped, ensure that the lighting system for the
engine is suitable for the conditions. Ensure that all
lights work properly, if equipped.
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11
Safety Section
Engine Starting
All protective guards and all protective covers must
be installed if the engine must be started in order
to perform service procedures. To help prevent an
accident that is caused by parts in rotation, work
around the parts carefully.
Do not bypass the automatic shutoff circuits. Do not
disable the automatic shutoff circuits. The circuits
are provided in order to help prevent personal
injury. The circuits are also provided in order to help
prevent engine damage.
See the Service Manual for repairs and for
adjustments.
i01929329
Engine Starting
Do not use aerosol types of starting aids such as
ether. Such use could result in an explosion and
personal injury.
If a warning tag is attached to the engine start
switch or to the controls, DO NOT start the engine
or move the controls. Consult with the person that
attached the warning tag before the engine is
started.
All protective guards and all protective covers must
be installed if the engine must be started in order
to perform service procedures. To help prevent an
accident that is caused by parts in rotation, work
around the parts carefully.
Start the engine from the operator’s compartment or
from the engine start switch.
Always start the engine according to the procedure
that is described in the Operation and Maintenance
Manual, “Engine Starting” topic in the Operation
Section. Knowing the correct procedure will help to
prevent major damage to the engine components.
Knowing the procedure will also help to prevent
personal injury.
To ensure that the jacket water heater (if equipped)
and/or the lube oil heater (if equipped) is working
properly, check the water temperature gauge
and the oil temperature gauge during the heater
operation.
Engine exhaust contains products of combustion
which can be harmful to your health. Always start the
engine and operate the engine in a well ventilated
area. If the engine is started in an enclosed area,
vent the engine exhaust to the outside.
Note: The engine is equipped with an automatic
device for cold starting for normal conditions of
operation. If the engine will be operated in very
cold conditions, then an extra cold starting aid may
be required. Normally, the engine will be equipped
with the correct type of starting aid for your region
of operation.
The 1104 engine is equipped with a glow plug
starting aid in each individual cylinder that heats
the air to improve starting.
i01928905
Engine Stopping
Stop the engine according to the procedure in
the Operation and Maintenance Manual, “Engine
Stopping (Operation Section)” in order to avoid
overheating of the engine and accelerated wear of
the engine components.
Use the Emergency Stop Button (if equipped)
ONLY in an emergency situation. Do not use the
Emergency Stop Button for normal engine stopping.
After an emergency stop, DO NOT start the engine
until the problem that caused the emergency stop
has been corrected.
Stop the engine if an overspeed condition occurs
during the initial start-up of a new engine or an
engine that has been overhauled. This may be
accomplished by shutting off the fuel supply to
the engine and/or shutting off the air supply to the
engine.
i01930348
Electrical System
Never disconnect any charging unit circuit or battery
circuit cable from the battery when the charging unit
is operating. A spark can cause the combustible
gases that are produced by some batteries to ignite.
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12
Safety Section
ElectricalSystem
To help prevent sparks from igniting combustible
gases that are produced by some batteries, the
negative “−” jump start cable should be connected
last from the external power source to the negative
“−” terminal of the starting motor. If the starting
motor is not equipped with a negative “−” terminal,
connect the jump start cable to the engine block.
Check the electrical wires daily for wires that are
loose or frayed. Tighten all loose electrical wires
before the engine is started. Repair all frayed
electrical wires before the engine is started. See
the Operation and Maintenance Manual for specific
starting instructions.
Grounding Practices
Proper grounding for the engine electrical system
is necessary for optimum engine performance
and reliability. Improper grounding will result in
uncontrolled electrical circuit paths and in unreliable
electrical circuit paths.
Uncontrolled electrical circuit paths can result in
damage to main bearings, to crankshaft bearing
journal surfaces, and to aluminum components.
Engines that are installed without engine-to-frame
ground straps can be damaged by electrical
discharge.
To ensure that the engine and the engine electrical
systems function properly, an engine-to-frame
ground strap with a direct path to the battery must
be used. This path may be provided by way of a
direct engine ground to the frame.
All grounds should be tight and free of corrosion.
The engine alternator must be grounded to the
negative “-” battery terminal with a wire that is
adequate to handle the full charging current of the
alternator.

13
Product Information Section
Model Views
Product Information
Section
Model Views
i01928892
Model View Illustrations
1104 Engine Model Views
g01012280
Illustration 7
(1) Valve mechanismcover
(2) Crankcasebreather
(3)Fuel filter
(4) Fuel injection pump
(5) Engine oil filter
(6) Crankshaft pulley
(7) Water pump
(8)Fanpulley
(9) Water temperature regulator housing

14
Product Information Section
Model Views
g01012281
Illustration 8
(1) Oil filler cap
(2) Exhaustmanifold
(3) Alternator
(4) Turbocharger
(5) Starter motor
(6) Flywheel housing
(7) Flywheel
(8) Air intake

15
Product Information Section
Model Views
1103 Engine Model Views
g01011348
Illustration 9
(1) Alternator
(2) Fanpulley
(3)Turbocharger oil supply
(4) Turbocharger oil drain
(5) Turbocharger
(6) exhaustmanifold

16
Product Information Section
Model Views
g01011349
Illustration 10
(1) Fuel transfer pump
(2) Oil filler cap
(3)Fuel filter
(4) Starter motor
(5) Dipstick
(6) Oil filter
(7) Oil pan
(8)Crankshaft pulley
(9) Water pump
(10) Water temperature regulator housing
i01928893
Engine Description
The Perkins Industrial Engines are designed for
the following applications: machine and industrial
mobile equipment. The engines are available in the
following types of aspiration:
•Turbocharged aftercooled
•Turbocharged
•Naturally aspirated
Engine Specifications
Note: The front end of the engine is opposite the
flywheel end of the engine. The left and the right
sides of the engine are determined from the flywheel
end. The number 1 cylinder is the front cylinder.

17
Product Information Section
Model Views
g00984281
Illustration 11
A typicalexample of the layout of the valves
(A) Inlet valves
(B) Exhaustvalves
Table 1
1104 Industrial Engine Specifications
Number of Cylinders4 In-Line
Bore 105 mm (4.134 inch)
Stroke 127 mm (5.0 inch)
Aspiration Turbocharged aftercooled
Turbocharged
Naturally aspirated
Compression Ratio NA 19.3:1 NA
T18.2:1 T, TA
Displacement 4.4 L (268in 3)
Firing Order 1342
Rotation (flywheel end) Counterclockwise
Valve LashSetting (Inlet) 0.20 mm (0.008inch)
Valve LashSetting
(Exhaust) 0.45 mm (0.018inch)
Table 2
1103Industrial Engine Specifications
Number of Cylinders 3 In-Line
Bore 105 mm (4.134 inch)
Stroke 127 mm (5.0 inch)
Aspiration Turbocharged
Naturally aspirated
Compression Ratio NA 19.2:1
T18.25:1
Displacement 3.3L (201 in3)
Firing Order 123
Rotation (flywheel end) Counterclockwise
Valve LashSetting (Inlet) 0.20 mm (0.008inch)
Valve LashSetting
(Exhaust)
0.45 mm (0.018inch)
Engine Cooling and Lubrication
The cooling system consists of the following
components:
•Gear-driven centrifugal water pump
•Water temperature regulator which regulates the
engine coolant temperature
•Gear-driven oil pump (gear type)
•Oil cooler
The engine lubricating oil is supplied by a gear
type pump. The engine lubricating oil is cooled
and the engine lubricating oil is filtered. Bypass
valves provide unrestricted flow of lubrication oil
to the engine parts when oil viscosity is high.
Bypass valves can also provide unrestricted flow of
lubrication oil to the engine parts if the oil cooler
should become plugged or if the oil filter element
should become plugged.
Engine efficiency, efficiency of emission
controls, and engine performance depend on
adherence to proper operation and maintenance
recommendations. Engine performance and
efficiency also depend on the use of recommended
fuels, lubrication oils, and coolants. Refer to the
Operation and Maintenance Manual, “Maintenance
Interval Schedule” for more information on
maintenance items.

18
Product Information Section
Model Views
Engine Service Life
Engine efficiency and maximum utilization of engine
performance depend on the adherence to proper
operation and maintenance recommendations. In
addition, use recommended fuels, coolants and
lubricants. Use the Operation and Maintenance
Manual as a guide for required engine maintenance.
Expected engine life is generally predicted
by the average power that is demanded. The
average power that is demanded is based on fuel
consumption of the engine over a period of time.
Reduced hours of operation at full throttle and/or
operating at reduced throttle settings result in a
lower average power demand. Reduced hours of
operation will increase the length of operating time
before an engine overhaul is required.

19
Product Information Section
Product Identification Information
Product Identification
Information
i01940475
Engine Identification
Perkins engines are identified by a serial number.
This number is shown on a serial number plate that
is mounted on the left hand side of the engine block.
An example of an engine number is REU090001H.
RE _________________________________________ Type of engine
U__________________________ Built in the United Kingdom
0900001 ________________________ Engine Serial Number
H____________________________________ Year of Manufacture
Perkins dealers need these numbers in order to
determine the components that were included with
the engine. This permits accurate identification of
replacement part numbers.
i01940474
Serial Number Plate
g00994966
Illustration 12
Typicalserialnumber plate
(1) Temporary PartsListnumber
(2) Type
(3)Serialnumber
(4) Listnumber
The Serial Number Plate is located on the left side
of the cylinder block behind the high pressure pipes
of the Fuel injection pump.
The following information is stamped on the Serial
Number Plate: Engine serial number, Model, and
Arrangement number.
i01892045
Reference Numbers
Information for the following items may be needed
to order parts. Locate the information for your
engine. Record the information on the appropriate
space. Make a copy of this list for a record. Keep
the information for future reference.
Record for Reference
Engine Model ______________________________________________
Engine Serial No. __________________________________________
Engine Low Idle rpm _____________________________________
Engine Full Load rpm ____________________________________
Primary Fuel Filter No. ___________________________________
Water Separator Element No. __________________________
Secondary Fuel Filter Element No. ____________________
Lubrication Oil Filter Element No. _____________________
Auxiliary Oil Filter Element No. _________________________
Total Lubrication System Capacity ____________________
Total Cooling System Capacity ________________________
Air Cleaner Element No. _________________________________
Fan Drive Belt No. ________________________________________
Alternator Belt No. ________________________________________
i01925933
Emissions Certification Film
A typical example is shown.

20
Product Information Section
Product Identification Information
g01002325
Illustration 13

21
Operation Section
Lifting and Storage
Operation Section
Lifting and Storage
i01898037
Engine Lifting
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Illustration 14
NOTICE
Never bend the eyeboltsand the brackets. Only load
the eyeboltsand the bracketsunder tension. Remem-
ber that the capacity of an eyebolt isless as the angle
between the supporting membersand the object be-
comesless than 90 degrees.
When it isnecessary to remove acomponent atan
angle, only usealink bracket thatisproperly rated for
the weight.
Use a hoist to remove heavy components. Use
an adjustable lifting beam to lift the engine. All
supporting members (chains and cables) should
be parallel to each other. The chains and cables
should be perpendicular to the top of the object
that is being lifted.
Some removals require lifting the fixtures in order to
obtain proper balance and safety.
To remove the engine ONLY, use the lifting eyes that
are on the engine.
Lifting eyes are designed and installed for specific
engine arrangements. Alterations to the lifting eyes
and/or the engine make the lifting eyes and the
lifting fixtures obsolete. If alterations are made,
ensure that proper lifting devices are provided.
Consult your Perkins dealer for information
regarding fixtures for proper engine lifting.
i01930351
Engine Storage
If the engine will not be started for several weeks,
the lubricating oil will drain from the cylinder walls
and from the piston rings. Rust can form on the
cylinder walls. Rust on the cylinder walls will cause
increased engine wear and a reduction in engine
service life.
Lubrication System
To help prevent excessive engine wear, use the
following guidelines:
Complete all of the lubrication recommendations
that are listed in this Operation and Maintenance
Manual, “Maintenance Interval Schedule”
(Maintenance Section).
If an engine is out of operation and if use of the
engine is not planned, special precautions should
be made. If the engine will be stored for more than
one month, a complete protection procedure is
recommended.
Use the following guidelines :
•Completely clean the outside of the engine.
•Drain the fuel system completely and refill
the system with preservative fuel.1772204
POWERPART Lay-Up 1 can be mixed with the
normal fuel in order to change the fuel into
preservative fuel.
•If preservative fuel is not available, the fuel system
can be filled with normal fuel. This fuel must
be discarded at the end of the storage period
together with the fuel filter elements.
•Operate the engine until the engine reaches
normal operating temperature. Stop any leaks
from fuel, lubricating oil or air systems. Stop the
engine and drain the lubricating oil from the oil
pan.
•Renew the canister(s) of the lubricating oil filter.