AGI FUEL-VAULT User manual

FUEL-VAULT
®
INTEGRAL CONTAINED – DUAL WALL TANK
OWNERS AND USERS MANUAL
READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY
BEFORE INSTALLATION AND USE OF TANK
Contact Info:
www.westeel.com
Toll Free: 1-800-665-2099
Email: [e-mail]

Contents
WESTEEL LIMITED WARRANTY .............................................................................................................................................. 3
1. Duration of Warranty.................................................................................................................................................. 3
2. Limitation of Remedies Replacement......................................................................................................................... 3
3. Procedure for Obtaining Service................................................................................................................................. 3
4. Limitations as to Scope of Warranty........................................................................................................................... 3
5. Limitations as to Manufacturer .................................................................................................................................. 4
6. Limitation of Implied Warranties and Other Remedies.............................................................................................. 4
7. Exclusive Warranty...................................................................................................................................................... 4
DISCLAIMERS .......................................................................................................................................................................... 4
EXTERNAL CORROSION ....................................................................................................................................................... 4
INTERNAL CORROSION........................................................................................................................................................ 4
GENERAL ............................................................................................................................................................................. 5
KNOW YOUR TANK................................................................................................................................................................. 6
TANK SERIAL NUMBER ........................................................................................................................................................ 6
TANK & FUEL COMPATIBILITY............................................................................................................................................. 6
TANK MATERIAL.................................................................................................................................................................. 7
DESIGN TEMPERATURE:...................................................................................................................................................... 7
CORROSION ALLOWANCE:.................................................................................................................................................. 8
TANK PAINT:........................................................................................................................................................................ 8
LIST OF CAUTION/WARNING DECALS ................................................................................................................................. 9
SHORTAGES, DAMAGED PARTS, AND OPTIONAL EQUIPMENT ............................................................................................ 9
HANDLING AND STORING .................................................................................................................................................... 10
HANDLING......................................................................................................................................................................... 10
STORING............................................................................................................................................................................ 11
MAINTENANCE.................................................................................................................................................................. 11
TANK OPERATING INSTRUCTIONS ....................................................................................................................................... 13
OPERATING CONDITIONS.................................................................................................................................................. 13
VENTING............................................................................................................................................................................ 13
TANK GROUNDING:........................................................................................................................................................... 14
TANK LIFT LUGS:................................................................................................................................................................ 14
TANK INSTALLATION ............................................................................................................................................................ 15

WESTEEL LIMITED WARRANTY
Petroleum Storage Products
Westeel warrants products that it has manufactured and/or that are branded with its name or that of Northern
Steel Industries (the “goods”) subject to the following terms and limitations, (the “warranty”).
Note: The warranty does not apply to products manufactured by Westeel under license (the “licensed products”). The
licensed products are solely subject to warranty terms as they may be set from time to time by the licensing
body. The licensed products include but are not necessarily limited to: FLAME SHIELD, Fireguard, F921, stiP3,
AquaSweep andGlasteel. For information onwarranty terms applicable to the licensed products, or to determine
whether a product is a licensed product, please consult the Westeel website and/or contact Westeel
www.westeel.com or1-800-665- 2099.
1. Duration of Warranty. The duration of the warranty is limited as follows.
i. External Corrosion – 2 years.
ii. Internal Corrosion – 2 years.
iii. Structural Defect – 5 years, except in the case of Mobile Tanks in which case it is 1 year.
iv. Tank Accessories – 1 year;
v. Loss of Vacuum – 2 years, exceptin the case ofUnderground Tanks in which case it is 30 days from the
date of delivery to the purchaser.
The duration of the warranty will run from the date of purchase from a dealer or distributor authorized by Westeel,
unless otherwise stated (the "warranty period").
2. Limitation of Remedies Replacement Within the warranty period, Westeel will replace the goods and/or
originally manufactured components thereof which are found, to Westeel's satisfaction, to be defective.
Westeel is not responsible for direct, indirect, special, consequential, or any other damages of any kind, including
personal injury to any individual, howsoever caused, including caused by transportation of the goods for
repair or replacement.
3. Procedure for Obtaining Service In the event of a warranty claim, the purchaser must complete any
and all information required by Westeel in order to properly assess or investigate the claim. Westeel will not
be responsible for the removal of any of the goods found to be defective, or transportation charges to and from
Westeel's authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished
under the warranty.
4. Limitations as to Scope of Warranty The warranty does not extend to defects or damage caused, in whole
or in part, by:
i. Use of a kind and/or to a degree not reasonably expected to be made of the goods.
ii. Improper storage of the goods both prior to and after purchase.
iii. Damage caused by, or in the course of, installation or assembly.
iv. Any use of the goods which an intended use is not, as specified in Westeel’s published product
literature, or otherwise specified by Westeel in writing.
v. Any equipment attached to or used in conjunction with the goods.
vi. Any field modification or substitutions to original tank components.
vii. Inadequate ventilation or any other circumstance not in keeping with proper maintenance and/or use
of the goods.
viii. Acts of god, accident, neglect or abuse of the goods by the purchaser and/or any other individual or
entity
ix. Any use or installation inconsistent with Westeel’s Standard Disclaimer.

5. Limitations as to Manufacturer The warranty does not cover products sold by Westeel that are not
manufactured and/or that are not branded with its name or that of Northern Steel Industries. In those
circumstances, the purchaser is referred to the manufacturer of those products.
6. Limitation of Implied Warranties and Other Remedies To the extent allowed by law, neither Westeel
nor its dealers, nor any company affiliated with Westeel makes any warranties, representations, or promises as
to the quality, performance, or freedom from defect of any Product covered by this Warranty.
WESTEEL HEREBY DISCLAIMS, TO THE EXTENT APPLICABLE, ANY AND ALL IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. A PURCHASER’S ONLY
REMEDIES IN CONNECTION WITH THIS WARRANTY ARE THOSE SET FORTH IN THIS
WARRANTY. IN NO EVENT WILL WESTEEL, ITS DEALERS, OR ANY COMPANY AFFILIATED
WITH WESTEEL BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES.
Some jurisdictions do not allow waivers of certain warranties, so the above waivers may not apply to you. In that event,
any implied warranties are limited in duration to ninety (90) days from delivery of the products. You may also have other
rights which vary from jurisdiction to jurisdiction.
7. Exclusive Warranty This warranty is the only warranty provided by Westeel and all other warranties and/or
commitments whether express or implied and no matter by whom made, statutory or otherwise, are subsumed
and replaced by it and are of no legal effect. If any provision of the warranty is held by a court of competent
jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will
not affect or impair the legal validity of any other provision of the warranty.
Note: An extended warranty may be available for purchase in respect of certain of the goods (the “Guardian
Warranty and Environmental Protection Program”). The terms of the Guardian Warranty and
Environmental Protection Program apply only if and when it is purchased. Please contact a
Westeel representative should you wish further information on terms and pricing of the Guardian
Warranty and Environmental Protection Program.
DISCLAIMERS
EXTERNAL CORROSION
The warranty does not apply if:
I. Foreign materials have contacted painted surfaces or stainless-steel surfaces causing damage and/or allowing for
corrosion and/or rust.
II. The goods have been primed and/or painted by someone other than Westeel.
III. Threaded material has been scraped or scratched in a manner causing damage and/or allowing for
corrosion and/or rust (e.g. pipe caps or pumps).
INTERNAL CORROSION
The warranty does not apply if:
I. The goods are not used solely for the containment of petroleum products unless otherwise stated in writing
and signed off by an authorized representative of Westeel.
II. All maintenance procedures are not strictly followed. This includes but is not limited to a regular inspection for
internal moisture and debris, dents, punctures, leaks, and loose or damaged fittings a minimum of once every
twelve (12) months.

GENERAL
The following disclaimers apply to the goods in all circumstances:
I. The goods must be installed by a certified installer recognized by local authorities, where applicable, and strictly
in accordance with Westeel’s Installation Instructions as well as all applicable installation and building codes and
accepted trade practices. Without limiting the generality of the foregoing, proper foundation assembly,
installation and use solely for the purposes intended as specified in Westeel’s published product literature
is essential. As well, tank venting for both normal and emergency situations must be installed properly and kept
unobstructedalways.
II. The goods must be handled always (including but not limited to shipping, loading and unloading, positioning)
only when empty and must be secured always in a manner as specified in the Owners’ Manual. Any damage
caused during handling is not covered by the warranty.
III. Any damage caused by foreign debris entering into the tanks, including but not limited to moisture, is not
covered by the warranty. It is extremely important for the owner/user to check for foreign debris inside the tank
at the time of delivery as well as before commencing use of the goods and regularly during use of the goods.
Moisture can cause irreparable damage to the goods including but not limited to a leak due to microbial
corrosion. For further information on moisture monitoring and removal you may contact:
•Steel Tank Institute (STI)
•Westeel website
•Petroleum Equipment Institute
IV. Accessories and parts on the goods may not have been manufactured by Westeel (“third party manufactured
goods”). Third party manufactured goods are not covered by the warranty. Warranty terms applicable to
third-party manufactured goods are as per the terms published by the applicable manufacturer. For further
information on accessingthe websiteof the applicable manufacturer please contact a Westeel representative.
V. Modifications made to the goods that have not been approved in writing by an authorized representative of
Westeel will result in the warranty being null and void. This will be the case for any and all damages howsoever
caused to the goods at any time after the modification has been made.
VI. The goods must be maintained and used at all times in a manner consistent with all Westeel procedures contained
in the Owners’ Manual as well as prudent, accepted practice.

KNOW YOUR TANK
1
SINGLE ACCESS STEP
8
LIFT LUGS
2
AUTO NOZZLE DISPENSER
9
PRIMARY EMERGENCY VENT
3
PUMP METER
10
MECHANICAL GAUGE
4
HOSE RETRACTOR WITH MAST
11
SECONDARY LEAK INSPECTION PORT
5
PUMP
12
FILL PORT
6
NORMAL VENT
13
SECONDARY EMERGENCY VENT
7
VENT STACK
14
HD SKID w/BOLLARDS & FORK LIFT POCKET
NOTE: LAYOUT OF FITTINGS AND ACCESSORIES WILL VARY FROM MODEL TO MODEL
TANK SERIAL NUMBER
TANK SERIAL NUMBER IS LOCATED AT 3 DIFFERENT LOCATIONS.
1. ULC NAMEPLATE
2. SERIAL NUMBER DECAL
3. PERMANENTLY INSCRIBED ON A LOCK LUG (LOCATED ON ONE OF THE TOP FITTING)
4. ALTERNATIVELY, BIGGER TANKS (15-25KL) HAVE SERIAL NUMBER INSCRIBED TO THE SADDLE.
NOTE: FOR ANY WARRANTY CLAIMS, A PICTURE OF THE ULC NAMEPLATE ALONG WITH THE SERIAL NUMBER OF THE
TANK MUST BE PROVIDED.
TANK & FUEL COMPATIBILITY
All steel tanks are compatible with all blends of fuels meeting ASTM standards. Ethanol blends from E10 to E100 and
blends of biodiesel from B2 to B100 can be stored in steel tanks. Methanol blends to 100% (neat) are also compatible
with steel. Recent work has been performed to assess the viability of fuel blends using Isobutanol. As part of the
research, it was necessary to test the compatibility of Isobutanol with infrastructure materials. The results show that
fuel blended with concentrations up to and including 24% Isobutanol is compatible with steel.
The tank purchaser must rely on the expertise of their own consultants when determining the suitability of a ULC
storage tank for products other than refined petroleum

TANK MATERIAL
Tank Shell Material Thickness
Model
Primary Shell
Secondary Shell
Thickness Range
HFV50
12 GA
12 GA
12 GA:
2.46mm (MIN) to
2.85mm (MAX)
10GA:
3.20mm (MIN) to
3.61mm (MAX)
3/16”:
4.47mm (MIN) to
5.03mm (MAX)
HFV100
12 GA
12 GA
HFV300
12 GA
12 GA
HFV500
12 GA 12 GA
HFV1000
12 GA
12 GA
HFV8500
10 GA
12 GA
HFV11000
10 GA
12 GA
HFV15000
3/16”
10 GA
HFV25000
3/16” 10 GA
VFV2500
12 GA (SHELL),
10GA (ROOF & FLOOR)
12 GA (SHELL),
10 GA (FLOOR)
VFV5000
10 GA (SHELL & ROOF),
3/16” (FLOOR)
10 GA (SHELL)
3/16” (FLOOR)
RFV 1100
12 GA
12 GA
RFV 2400
12 GA
12 GA
RFV 5000
10 GA 10 GA
Table 1
Steel Specification:
a. All gauge sheet: ASTM A1011 Commercial Quality
b. All plates: G40.21.44W
Pipe Specification: ASTM A53 Grade B Schedule 40
Flange Specification: ASTM A105 #150
Threaded Fitting Specification: ASTM A105 (3000#) or ASTM A865 (150#)
DESIGN TEMPERATURE:
The tank is designed to operate in Canadian Outdoor Temperatures.
NOTE: At elevated temperatures, increased risk of corrosion or flammability may occur.
Westeel recommends consulting with a materials / Fire Code expert for these applications.
The tank purchaser must rely on the expertise of their own consultants when determining the suitability of
a ULC storage tank for conditions other than ambient.

CORROSION ALLOWANCE:
ULC design contains a suitable corrosion allowance but it is not a calculated quantity, it is included in the design formula.
TANK PAINT:
All non-galvanized parts are coated to one of the two Westeel standards.
WCS-2 is a liquid coating, WCS-PC1,2 is for powder coat. Westeel reserves the right to choose between these two
standards.
Paint Standard summary:
WCS-2 (Liquid):
1. Cleaned for all contamination
2. Surface Blast to SSPC SP-6 commercial Grade (NACE 3)
3. Apply D.T.M. Two Component Acrylic Urethane White (Gloss) paint
a. 3.0-5.0 Total DFT
WCS-PC1,2 (Powder):
1. All Exterior Surface is washed and cleaned ( PC1)
2. Phosphate etch steel and rinse clean and forced air dry (PC1)
3. Surface Blast to SSPC SP-6 commercial Grade (NACE 3) (PC2)
4. Apply 2-8 mil DFT of Westeel White Powder Paint
5. Baked in an oven for cure
NOTE: WESTEEL HAS RIGHT TO CHOOSE PAINT COAT.
NOTE: CONTACT YOUR WESTEEL REPRESENTATIVE TO FIND OUT WHICH PAINT COAT WAS APPLIED TO
YOUR TANK.

LIST OF CAUTION/WARNING DECALS
ULC nameplate
Tank Serial Number Decal
No smoking/No open flame
Don’t Forget…
Do Not Fill…. Decal
Consult With…Decal
SHORTAGES, DAMAGED PARTS, AND OPTIONAL EQUIPMENT
1. Report damaged parts or shortages immediately to the delivering carrier followed by a confirming letter
requesting an inspection by the carrier if required.
2. Order necessary replacement parts immediately to ensure that installation will not be held up by missing
parts. All parts will be charged for and credit will be issued by the party at fault.
No credit will be
issued if the freight bills are signed as received in good condition.
3. Optional equipment such as stairs, ladders, skid extensions, pump mounts, fill limiters, anti-siphon devices,
high-level alarms, or level gauges should be ordered with the tank and, if not supplied by Westeel, must be
checked for compatibility with this product.

HANDLING AND STORING
HANDLING
IMPORTANT: Do NOT (under no circumstantial) the tank be handle or move with product inside.
Lift lugs are for lifting EMPTY WEIGHT only. The tank is intended for stationary use. Not to be transported with liquid.
1. Industry best practice must be deployed to ensure that the appropriate material handling equipment
and methods are used to prevent damage during offloading and moving the tank and its accessories.
2. Equipment used for the handling and movement of materials shall be suited for the task and capable of
handling the load requirements.
3. Equipment operators shall be qualified & meet regulatory requirements to operate the equipment used
for the handling of material.
4. Equipment Operators shall also be trained in the safe and correct methods used for the handling and
moving of the materials.
5. Tanks shall be carefully handled to prevent damage to the tank coating. The use of nylon straps is
preferred to prevent damage to the tank coating. When using cables or chains, they shall be padded,
and of adequate length and size
NOTE: It is the responsibility of the owner or owner’s representative to touch-up and
repairs any damage to the coating that occurs during transportation, tank installation or
piping installation.
6. Handling jigs or attachments such as spreader–bars, cradles, flipping brackets shall be used where
appropriate.
7. Where possible materials that can be moved in crates or strapped on pallets shall be handled in that
fashion.
8. Materials shall be secured to pallets by banding or strapping when possible. The banding used shall be
appropriate for the material being handled.
9. Materials that cannot be moved in crates or on pallets shall be secured when possible during moving to
ensure they will not be damaged or cause a safety concern during movement.

STORING
1. If units are to be stored outside in the elements, all opening must be sealed/covered in a way no water
or moisture can get into the tank.
2. The unit should be reasonably protected from any accidental impacts.
3. Material shall be stored minimum distance of 2 feet from fence lines.
4. Materials that are subject to rolling or tipping shall be blocked with suitable blocking to prevent
movement of the materials.
5. On a monthly interval, the inside of the tank must be checked to ensure no water or moisture has
accumulated.
6. Remedial action must be taken immediately to remove any water found inside the tank.
MAINTENANCE
A basic maintenance procedure must be developed with the following minimum requirements.
1. The monitoring port on the secondary containment should be checked periodically for the accumulation
of liquid. If the liquid is detected, test for the presence of hydrocarbons. Refer to the STI Standard
SP001, “Standard for the Inspection of Aboveground Storage Tanks” for requirements concerning tank
inspections. This SP001 Standard details requirements for inspections based on the tank installation
and age. A tank must undergo the appropriate inspection prior to relocation.
2. The primary tank shall be inspected monthly for the presence of water at the lowest possible points
inside the primary tank. Remove any water found. Water and sediment in the fuel can cause plugging
of filters. Also, bacterial growth, originating from the fuel can cause corrosion of tanks and lines. For
procedures on how to check for the presence of water and removal of water, refer to API
Recommended Practice 1621 and API Standard 2610.
3. Visually inspect the tank periodically for any damage or degradation of the coating. Remedial action
must be taken if any damage found.
The frequency of this inspection must be based on the environmental factors in the geographic area
where the tank is located.
4. If major degradation of the coating is observed, a repainting of the surface will be required. The
operator is responsible for the selection of the paint, surface preparation, and coating application. Local
codes may require that the tank is recertified and relabeled.
5. Visual inspection of the installation site must be done periodically to identify changes in the drainage
system or movement in the surrounding foundation. Remedial action must be taken to reverse and
prevent any future degradation.
NOTE: Failure to adhere to and provide proof of proper maintenance may void your
warranty.

Tank Installation and Maintenance decal affixed to the tank

TANK OPERATING INSTRUCTIONS
These Westeel Tanks are designed for:
Holding flammable and combustible liquid products of relative density not greater than 1.0.
These products must be compatible with steel.
NOTE: Flammable and Combustible are as defined in the National Fire Code of Canada. The
use of these tanks for products other than refined petroleum is at the discretion of the tank
the purchaser or their own expert consultants.
OPERATING CONDITIONS
Maximum tank operating pressure: 7 kPa
Maximum operating vacuum: 0.3 kPa
NOTE: Max. Head pressure (overfill condition at bottom of the tank) per CSA B139 10.5.1.3 or NFCC
4.3.12.3: 70 kPa (Max. Vent height above the bottom of the tank must be less than 7m [23’])
This applies to horizontal cylindrical or rectangular tank designs that are installed in a manner that would
allow an accidental overfill of the normal vent pipe. This is not to be considered as a condition.
NOTE: ULC tanks must be operated with a minimum 5% vapor space at the top of the tank and are not
intended to operate under flooded conditions.
VENTING
Max. tank emergency venting pressure for:
Horizontal Cylindrical & Rectangular: 35 kPa,
Vertical Cylindrical: 9 kPa
NOTE: For emergency venting capacity and maximum test pressures, see Table 2 below.
HORIZONTAL CYLINDRICAL TANKS
MODEL NUMBER CAPACITY
(Liters)
REQUIRED VENTING
CAPACITY
m^3/min
MAX. TEST PRESSURE
(kPa)
HFV50
260
34
35
HFV100
495
34
35
HFV300
1295
34
35
HFV500
2250
48
35
HFV1000
4460
76
35
HFV8500
8500
109
35
HFV11000
11 000
128
35
HFV15000
14 860
128
30
HFV25000
24 375
155
30
Table 2A
VERTICAL CYLINDRICAL TANKS
MODEL NUMBER CAPACITY
(Liters)
REQUIRED
VENTING
CAPACITY
m^3/min
MAX. TEST
PRESSURE
(kPa)
VFV2500
2400
57
35
VFV5000
5000
90
30
Table 2B

RECTANGULAR TANKS
MODEL NUMBER CAPACITY
(Liters)
REQUIRED
VENTING
CAPACITY
m^3/min
MAX. TEST
PRESSURE
(kPa)
RFV 1100
1135
34
35
RFV 2400
2400
48
35
RFV 5000
5000
125
20
Table 2C
TANK GROUNDING:
Standard Westeel tanks include at least 1 carbon steel grounding lug or attachment point. Ground lugs have a minimum
3/8” hole. If no ground lug is shown on the drawing, a 3/8 hole can be drilled on a suitable location on the tank saddle
(on horizontal tanks) without structural integrity concerns or another tank ladder or pipe support lug can be used for
grounding purposes.
Requirements and installation details for grounding is outside the scope of ULC standards and the tank
user or installer should refer to electrical codes governing the installation of electrical equipment attached to the tank.
Use of a dielectric sealant (not provided by Westeel) is recommended to maintain electrical continuity of the ground wire
connection to the tank and stud or bolt shown below.
Typical Ground Detail
TANK LIFT LUGS:
Care must be taken to prevent damage during handling. When lifting and moving the tank, use only, and all of, the lift
lugs identified on the tank for this purpose. The lift cable or chain length must be allow for a minimum angle of 60 degree
between a horizontal plane and the sling. Tanks designed for stationary applications should never be transported or lifted
with product contained within.
NOTE: LIFT LUGS ARE NOT CERTIFIED TO LIFT THE TANK CONTAINING PRODUCTS.
Lift Lug Decal

TANK INSTALLATION
IMPORTANT NOTE:
Proper installation of each tank is essential:
•To ensure the safety of all the individuals involved in the installation.
•To prevent tank damage and/or failure, which could lead to product loss and environmental contamination.
•To validate the tank warranty.
In addition to these instructions, the installation must comply with all applicable Federal, Local or Provincial,
construction, safety, and environmental codes and regulations.
1. Chose a firm, level, well-drained site. Drainage is important to ensure soil stability and reduce the risk of tank
corrosion.
2. The foundation for the tank must be designed to support the total tank weight plus 100% of the weight of the
maximum amount of product the tank will be storing. The foundation must include provisions in its design to
prevent tank movement.
3. Care should be taken when placing a tank close to buildings to ensure that snow does not build up on the tank.
The buildup of snow and ice may also cause failure of the tank emergency and normal vents.
4. The tank must be located with clearance from buildings and property lines in accordance with all applicable fire
and environmental codes (national and local). Check with the local authority having jurisdiction to confirm the
required clearance.
5. This tank must be installed in accordance with all applicable federal, state and local environmental regulations
and safety codes.
6. Tanks located in areas subject to flooding must be protected against flotation. Tanks subject to overturning from
seismic or wind forces must be anchored to concrete foundations. Many building codes do not allow the use of
friction to resist seismic forces.
7. The tank shall be protected and secured from vandalism. The tank shall also be protected from accidental
damage, such as from vehicular impacts, in accordance with all applicable codes.