AGL Twister VT Series User manual

USER MANUAL
Vertical Auger Feed Mixer
TWISTER VT SERIES

INTRODUCTION
All information in AGL TWISTER VT vertical auger feed mixer user manual has been prepared
up to date. Some of the values shown in the tables as a result of R&D studies may vary
according to the type, model or options depending on the products added.
This user manual is an absolute part for the machine. The operator and users are obliged to
read this manual carefully and follow all recommendations before starting to use the machine.
The information and advice provided in this manual ensure safe, error-free, long-life operation
for your machine.
This machine has been designed taking into account the mandatory standards, documents
and legal regulations in force.
This user manual contains information regarding basic safety rules, features, manner of
operation, maintenance, repair, etc. of the TWISTER VT model vertical auger feed mixer
manufactured by AGL Industries.
It is recommended that the user buying this machine carefully reads this user manual and
consults the supplying dealer or the manufacturer regarding the matters he wants to get
detailed information thereafter.
Address of the Manufacturer:
Erenler OSB. Mah. Chie Bla NO:29
68220-Aksaray
Phone: [phone]
Fax: [phone]
Web: www.agl-tarim.com
2

Meaning of the Symbols and Signs Given in This User Manual
Explanations provided next to all the below given signs and symbols used in the user manual
are designated as the points that the user should pay attention to.
The information provided next to the above sign is used for statement of danger. The caution
signs provided in this section are used to express the warnings and factors that can directly
endanger the health of the operator. For your own health, please pay attention to the
statements and parts shown as danger warning.
In addition, in the warnings with caution sign, there are the parts and warnings to be
considered for safe operation, operating and prolonged use of your machine.
The above given sign is used to provide information about the maintenance to be performed
by the user.
Warnings that must be taken into consideration during and after the machine is initially started
are indicated with the information given next to the above sign.
3

CONTENTS
1
BASIC INFORMATION
7
1.1
IDENTIFICATION
8
1.1.1 IDENTIFICATION OF THE INFORMATION
CARD
8
1.1.2 AXLE IDENTIFICATION
10
1.2
REGULAR USE
10
1.3
EQUIPMENT
11
1.4
TERMS OF WARRANTY
12
1.5
TRANSPORTATION
13
2
SAFETY
14
2.1
SAFETY INFORMATION
15
2.1.1
BASIC SAFETY INFORMATION
15
2.1.2
SAFETY IN USE with TRACTOR
15
2.1.3
HYDRAULIC SYSTEM
16
2.1.4
LOADING and UNLOADING
17
2.1.5
CLEANING, MAINTENANCE and ADJUSTMENT
17
2.1.6
SAFE DRIVING
18
2.1.7
SAFE USE and MAINTENANCE OF TIRES
19
2.1.8
SAFE OPERATION OF THE POWER TAKE-OFF
19
2.2
INFORMATION and WARNING LABELS
20
3
IDENTIFICATION OF THE MACHINE
26
3.1
TECHNICAL SPECIFICATIONS
27
3.2
IDENTIFICATION OF COMPONENTS OF VERTICAL
AUGER FEED MIXER
29
3.2.1
CHASSIS GROUP
29
4

3.2.2
RESERVOIR BODY
29
3.2.3
LOADING BUCKET
30
3.2.4
WEIGHING DISPLAY
30
3.2.5
PLATFORM GROUP
31
3.2.6
AUGER GROUP
31
3.2.8
BELT CONVEYOR GROUP
32
3.2.9
ELECTRICAL VERTICAL AUGER FEED
34
MIXERS
4
USING THE MACHINE
35
4.1
IDENTIFICATION OF COMPONENTS OF VERTICAL
36
PREPARATION FOR USE
4.1.1
PRELIMINARY INFORMATION
36
4.1.2
CONTROL AND DELIVERY OF THE MACHINE
36
4.1.3
PREPARATION OF VERTICAL AUGER FEED MIXER
37
OF THE SOLID FERTILIZER SPREADER
4.1.4 PREPARATION OF VERTICAL AUGER FEED MIXER
37
FOR SUBSEQUENT USE
4.1.5 EFFECTIVE USE OF VERTICAL AUGER FEED
38
MIXER
4.1.6
TRANSPORTATION OF VERTICAL AUGER FEED MIXER
38
4.1.7
PROPER USE and MAINTENANCE OF TIRES
39
5
MAINTENANCE OF MACHINE
40
5.1
PRELIMINARY INFORMATION
41
5.2
MAINTENANCE RECOMMENDATIONS for AXLE and
41
TIRES of the MACHINE
5.3
TIGHTENING OF BOLTS AND NUTS ON THE MACHINE
41
REFERENCE TABLE
5.4
CHECKING THE AIR PRESSURE FOR THE TIRES
43
5

5.5
CHECKING THE MACHINE'S BRAKE SYSTEM
43
5.6
HYDRAULIC SYSTEM MAINTENANCE
RECOMMENDATIONS
44
5.6.1 CHECKING THE TIGHTNESS OF HYDRAULIC SYSTEM
45
5.6.2 HYDRAULIC OIL
45
5.7
PNEUMATIC SYSTEM MAINTENANCE
RECOMMENDATIONS
45
5.7.1 CHECKING THE PNEUMATIC SYSTEM
46
TIGHTNESS
5.7.2 CLEANING THE PNEUMATIC SYSTEM
46
SOCKETS
5.8
LUBRICATING THE VERTICAL AUGER FEED MIXER
46
5.9 CLEANING THE VERTICAL AUGER FEED
47
MIXER
5.10 STORAGE OF VERTICAL AUGER FEED
48
MIXER
5.11 ROUTINE CONTROLS
48
5.12 TABLE ON SOLUTION OF POSSIBLE ERRORS
49
ANNEXES
PRODUCT DELIVERY REPORT
50
ELECTRICAL CIRCUIT DIAGRAM (For machines with an electric
motor)
51
6

CHAPTER
-1-
BASIC INFORMATION
7

1.1 IDENTIFICATION
1.1.1 IDENTIFICATION OF THE INFORMATION CARD
1
2
3
4
5
6
8
YKM.DTH.M08.200001
YKM.DCH.M14.200001

NUMBER
DESCRIPTION
1
18-Character Machine Serial No (Chassis Number)
2
Manufacturing year
3
Machine Model
4
Machine Name
5
Weight
6
Power Take-Off Speed
(YKM.DTH.M08.200001-YKM.DCH.M14.200001) code given in the above sample information
card has the characteristic of identity number of your machine and when you contact technical
support it will facilitate your operations and provide a faster solution to the problem.
Serial Number: Is the identification number of your machine with an international code.
Year of Production: Indicates the year in which your machine was manufactured.
Machine model: Is the general model group that includes the features of the machine you
purchased.
Machine name: The general description or name of the machine you purchased within the
standards.
Weight: Weight of your machine with standard equipment.
PTO: Power take-off speed (540 rpm in standard)
The information data card location and the meaning of the information on it are explained in
detail in the picture and table above.
9

1.1.2 VERTICAL AUGER FEED MIXER AXLE
INFORMATION / DATA CARD
The fixed data card on the axle is important for your machine.
INFORMATION
In case of possible spare parts request, this code indicated on the axle is required.
1.2 REGULAR USE
AGL Industries TWISTER VT vertical auger feed mixer is designed and manufactured
for feed mixing by means of reducers and augers suitable for feed mixing and
spreading. These vertical auger feed mixers are strictly unsuitable and prohibited for
transporting people and animals.
TWISTER VT model vertical auger feed mixer has been designed taking into account
the required standards.
The maximum cruising speed of your machine is limited by laws and technical
restrictions and is indicated on the labels of the machine. In addition, it is necessary to
comply with the limits set by the road traffic regulations in force according to the region
where the machine is used.
Unless otherwise stated, the maximum unloaded permissible speed of your machine
on residential areas and roads is indicated with a high speed sign on the rear of the
vehicle. The maximum loaded speed limit of your machine is indicated on the back of
the machine with the specified low speed label.
Please follow the rules for the health of yourself and those around you.
In addition, machine's commercial material user manuals (if any) provided with the
machine's user manual should be noticed. (Example: reducer, hydromotor, jack,
shaft)
In order to work safely with the machine, the matters described below are of
importance.
Read the machine user manual carefully and make sure you understand it,
consult the dealer or manufacturer regarding the unclear part(s).
Observe the regular maintenance rules given in the user manual.
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Observe the warnings given on the safety labels.
Use with a tractor that provides the power required by your machine.
Strictly comply with the road regulations in the area where you use the
machine.
You should keep in mind that your maneuverability is reduced while the
machine is connected to the tractor with the shaft. If possible, detach the
cardan shaft from your machine before transportation.
The equipment that should be present on your tractor;
Hydraulic Connection Sockets (quantity may vary depending on the machine
equipment type. Min.
2 pieces)
Hydraulic brake socket (On hydraulic models)
Electrical Connection system: Standard 12V
Tractor power will differ according to the model and attachments you use. Consult
the dealer, manufacturer or website for minimum power ratings.
PTO: is 540 rpm in standard and may differ depending on the equipment and
accessories. See your machine label.
1.3 EQUIPMENT
A part of standard equipment and option list of AGL Industries TWISTER VT model
vertical auger feed mixer is given in the table below.
A part of standard equipment and option list of AGL Industries TWISTER VT model
vertical auger feed mixer is given in the table below.
Standard Option
Belt Conveyor
Weighing System
Manual Jack
Hydraulic Jack
Planet Gearbox
Observation Platform*
Chopper Blades
Adjustable Drawbar System
Dual Speed Reducer
Magnet on Auger System
Only for large models.
11

1.4 TERMS OF WARRANTY
If the operating conditions given in the user manual of AGL Industries TWISTER
VT machines are observed, prolonged and safe operation of the machine is
guaranteed. The repairing period is specified as maximum 20 working days, but if the
delivery time of the externally supplied spare parts exceeds 20 working days, Technical
Service Team will inform you regarding the matter and necessary works will be carried
out to relieve your aggrievement.
The warranty period covers the 2-year warranty period stipulated by the Ministry of
Commerce.
Regardless of the warranty process, the machine components that are exposed to
wear subject to use and by nature are not included within the scope and period of
warranty.
In addition, errors and damages caused by user and operator errors on the machine
or accessories are excluded from the warranty.
Warranty services are valid for factory defects, mechanical errors and faulty
workmanship not caused by user errors.
Any interventions and modifications made by unauthorized and unapproved persons
and institutions not been trained by us, accessories and parts not supplied by us will
indefinitely void this warranty.
Information
The customer should request filling of the product delivery
report given in the annexes.
The warranty period starts from the date specified on the
delivery report
or invoicing date, whichever is earlier.
It is strictly forbidden to make modifications on the machine without the manufacturer's
permission. Welding, drilling, heating, etc. on the main lines of the machine, which directly
affects the operational safety of the machine are extremely dangerous and prohibited.
Intervention in the machine other than the authorized technical service specified by the
manufacturer will cause the warranty period to end.
12

1.5 TRANSPORTATION
The machine is presented for sale with all equipment installed. There is no packing
requirement for the machine. At the request of the user, the machine can be
transported independently by a tractor. Likewise, at the request of the user,
transportation can be made by means of crane or ramp transport vehicles.
Occupational safety rules must be strictly observed during loading on the crane and
unloading from the crane for delivery.
The designated lifting lugs on the machine must be strictly used for lifting the machine.
If the transport will be carried out by pulling, the speed limits specified on the machine
must be strictly observed.
IMPORTANT
When moving the machine on another vehicle, observe the
necessary road rules.
IMPORTANT
In case the transportation is made by the user,
the manual should be read thoroughly and carefully, and all
indicated information and rules must be observed.
13

CHAPTER
-2-
SAFETY RULES and WARNING
LABELS
14

2 SAFETY
2.1 SAFETY INFORMATION
2.1.1 BASIC SAFETY INFORMATION
Before using the machine, user manual should be examined in detail. In
addition to the machine's user manual, the user manuals of the reducer
and other equipment should also be examined.
Operating without understanding all the using information regarding the
machine can create serious irreversible dangers for you and those
around you.
Warning labels on the machine must be taken into consideration.
Regarding the parts specified in the user manual which you have
difficulties to understand, you can get detailed information by contacting
the phone numbers given in the contact information section.
You must be aware of the risks that may occur in case you use the
machine wrongly, incorrectly and carelessly, and take precautions in
advance.
Against the risk of entanglement in rotating parts, tight clothes should be
worn when using the machine.
This machine is designed as a feed mixer and its misuse, for
transportation purposes, has serious risks (human or animal
transportation).
User is solely responsible for the errors, damages, unwanted accidents, etc.
that will occur after any modifications made without the approval of the
manufacturer.
It is dangerous and prohibited to enter into the machine without protective
equipment.
Feed mixer is designed to be used by one person.
When using the vehicle, make sure that there are no people and living
beings around the vehicle.
While the vehicle is in motion, there should be no living
beings nearby except the user.
Since the materials such as straw etc. are flammable, it is very dangerous to
be around the machine with flammable materials or cigarettes during the
operation of the machine.
2.1.2 SAFETY INFORMATION IN CASE
MACHINE IS CONNECTED TO THE
TRACTOR
In the cases where the feed mixer is operated with the tractor, make sure that
you use suitable connectors and that there are no leakages.
Make sure to use the appropriate tractor (in terms of HP/KW) according to the
power rating given in the machine's user manual.
Before using the machine, verify that the oil in the tractor's hydraulic system
15

will meet the requirements of the machine.
When connecting or disconnecting the hydraulic pipes and hoses, make sure
that the machine's hydraulic systems are not under pressure.
Before connecting the feed mixer to the tractor, make sure that there is no
problem in the mechanical, hydraulic and pneumatic parts of the machine.
Standing between the tractor and the machine might have dangerous
consequences.
The jack connection must be moved to the upper position before the machine
starts moving.
Safety snap ring or cotter pin should be definitely attached to the tow bar pin
from below.
Sharp turns while the machine is attached to the tractor can have dangerous
consequences.
Always keep in mind that your maneuverability is reduced while the machine is
connected to the tractor.
Figure: Sample view of AGL INDUSTRIES TWISTER VT 8000 machine
attached to the tractor
2.1.3 HYDRAULIC SYSTEM
SAFETY INFORMATION
While the machine is attached to the tractor, make sure that the machine is
under pressure on the hydraulic system.
Make sure there are no leakages on the hydraulic system.
Be sure to remove the hydraulic installation pipes of the tractor before
performing maintenance and repair on the machine.
Hydraulic hoses must be replaced within the recommended time regardless of
whether they are in good condition.
The hydraulic oil recommended by the manufacturer must be used.
Hydraulic oil should be changed as recommended.
After changing the hydraulic oil, the used oil should be disposed in a way that
prevents it from mixing to the nature.
16

2.1.4 LOADING AND UNLOADING
For your machine to have a prolonged life, it is very important that you
observe the recommendations of the manufacturer in the loading and
unloading conditions of AGL Industries TWISTER VT model feed mixers.
TWISTER VT model feed mixers should be loaded by means of the
loading bucket located at the back part; and for the big machines
without loading bucket, by means of the tractor front loaders.
It is extremely dangerous and prohibited for people or animals to get on
the feed mixer loading bucket.
Never intervene in the machine while the feed mixer is mixing the feed
in it homogeneously.
While loading the feed mixer, make sure that objects such as stone,
metal etc. do not go into the reservoir of the machine.
Do not intervene in the cover part or the conveyor part during the
unloading of the feed mixed in the feed mixer.
The loading bucket in the feed mixers should only be used for loading feed
into the machine.
Transportation should not be made with loading bucket.
2.1.5 CLEANING, MAINTENANCE and
ADJUSTMENT
Maintenance work on feed mixer can only be done by authorized and
experienced technical personnel when the machine is empty and not under
pressure (by the hydraulic pump).
In cases where the feed mixer is attached to the tractor, maintenance and
repair work can only be carried out under certain conditions.
o Engine of the tractor should be
turned off. o The ignition key should
not be left in position.
o The shaft should not be attached to the tractor's power take-off.
The tractor must be parked on a flat surface and tire chocks must be used.
Bolt and nut connections should be regularly checked.
Appropriate clothes should be worn during work, protective equipment
should be used.
It should be noted that using long clothes around rotating parts has
serious consequences.
In case of any malfunctions on the machine, do not use the machine
before the technical service intervenes and takes the case under control.
In case of intervention in the machine, it should be considered that welding
should not be made by connecting chassis to the body due to the electronic
parts.
Unauthorized persons who have not received the specific training for this
machine should not intervene.
17

Except for the technical service, welding etc. operations on the machine can
only be carried out by persons with appropriate authorizations and
qualifications, but interventions not carried out by the technical service
cause the product to be excluded from the scope of warranty.
Machine hydraulic installation should be checked regularly. There should
be no leakage in the fittings such as nipples etc.
Before starting repairs in hydraulic and pneumatic systems, reduce the air
pressure for hydraulic, for oil and pneumaic  0 ad cleel ee
the flammables from the system.
The points that need to be lubricated regularly on the machine are shown
by means of labels, check the lubrication status regularly.
Since the errors in the drawbar can cause serious problems in motion,
replace the drawbar with a new one if it is deformed.
If your feed mixer has brakes, make sure that the brakes are working
properly, otherwise, contact technical service immediately and do not use
the machine again without intervening in the error.
In the event of injuries due to pressurized hydraulic oil, apply to the
nearest hospital immediately.
Direct contact of compressed air with your skin causes serious
injuries.
It is strictly forbidden to be on the vehicle's observation ladder while the
machine is moving, as this will cause serious injuries.
The reducer and oil tank oil level of vertical auger feed mixers should be
checked regularly.
The condition of the blades of the augers in vertical auger feed mixers
should be checked regularly. In case of deformation, you can order new
blades with the blade codes specified in the identification of the machine
chapter.
In the case of replacement of machine's auger blades, make sure that the
engine of the tractor is off, the tractor's contact key is removed and the
shaft is not attached to the tractor's power take-off.
Machine can be cleaned without entering the reservoir. Cleaning can be
done by means of a cleaning brush on the observation platform.
It is not recommended to be in the machine's reservoir for cleaning.
Since the materials such as straw etc. are flammable, it is very dangerous
to be around the machine with flammable materials or cigarettes during the
operation of the machine.
18

2.1.6 SAFE DRIVING
Special sensitivity is required during use of the machine on rough
and muddy terrains.
Sharp turning while the machine is attached to the tractor causes serious
problems.
It is important to observe the general road rules on public roads.
Never exceed the machine's speed limits, these limits are given on
labels on the machine.
You should not remove the reflectors on the machine. In case of
removal, place the warning triangle on the rear of the machine.
Never climb on the machine while the machine is moving with the
tractor attached.
Park the machine to a flat surface so that it is not affected by
environmental factors such as rain etc.
Depending on the machine dimensions, attention should be paid to blind
spots that may occur during maneuvering.
The water of the air tanks in the pneumatic system should be drained
periodically. Freezing of water can damage the pneumatic system.
When parking the machine, do not forget to put the trailer chocks in front of
tires of the machine.
2.1.7 SAFE USE AND
MAINTENANCE OF TIRES
When the machine is parked, chocks should be placed in front of the tires
to prevent the machine from moving.
Maintenance work on tires must only be carried out by authorized personnel.
From the initial use of vertical auger feed mixer, check the tightness of the
nuts of tires according to the operating condition under load, once in every
1000 km and once in every 6 months.
Avoid sharp maneuvers while the vertical auger feed mixer is loaded and
be careful when moving on rough terrain.
Pressure of the tires should be checked regularly.
After an intense working day, pressure of the tires and tightness of the
nuts should be checked.
Please note that the high temperatures that may occur in your region
can increase the tire pressure by 1 bar. Reduce pressure, load or speed
at high temperatures.
19

2.1.8 SAFE OPERATION OF THE POWER
TAKE-OFF
The person using the machine should have knowledge and experience on
how the tractor's power take-off works.
The machine should only be attached to the tractor with the shaft
connection supplied or recommended by the manufacturer.
Make sure that there is plastic protection on the shaft.
Make sure that the shaft is correctly attached to the tractor's power take-off.
Machine's sharp turns while shaft is moving can cause serious
damage on the shaft.
Please note that being around the shaft with loose clothes can pose a
serious danger.
Never touch the moving shaft.
When using vertical auger feed mixer and tractor power take-off, do not
exceed the power take-off speed of 540 rpm. Do not overload the power
take-off and machine, and do not engage the clutch suddenly. Before starting
to operate the power take-off, make sure that the PTO rotation direction is
correct.
Chains that prevent the shaft cover from turning while the shaft is in
operation must be fixed to a stationary element of the machine.
There are marks on the body of the power take-off that indicate which
end of the shaft should be attached to the tractor, please pay attention to
those marks.
Detach the drive shaft each time when it is not necessary to drive the machine
or when the tractor and feed mixer are at an angle which is not appropriate for
both.
Do not use damaged power take-off, this may cause accidents. A damaged
shaft must be repaired or replaced.
2.1 INFORMATION and WARNING LABELS
Safety and warning labels used in vertical auger feed mixers are described in the
table given below. The user should take care that the information and warning
labels of the machine are legible throughout the period of use of the machine.
When you want to replace worn or damaged safety labels, you can request new
labels using the codes provided in the label table of AGL Industries TWISTER VT
user manual. You should not expose safety labels to chemicals that will damage
them.
20